How To Get Good Results From Your Flap Discs?
Are you in a situation where your flap discs are not giving the right finish? Your flap discs might be trying to say few things to you. You can use the following tips to increase the life of the metal discs and get good results from them in long-term. Besides, few options will help you choose the right one. If you are not able to get the desired results from your flap disc, it is very much possible that you have chosen the wrong disc altogether.
So How Do You Choose The Right Flap Disc?
Most of the flap disc suppliers offer them in two shapes:
Flat Shape
If the majority of your work consists of weld removal, blending and giving a smooth finish, you must use the flat shape flap disc. It is mainly meant for the flat surfaces where you can tilt it between one-to-ten degrees.
Conical Shape
If your main work is stock removal, it is the best choice for aggressive stock removal. The best thing about these discs is that it can be used on contoured and the edged work as well. While working, you can tilt the disc between ten-to eighteen percent (best angle for grinder flap discs).
The Material
Once you have understood the type of the discs to be used and their shape, next things are to choose the right material and here is how you can go about it:
Zirconia Flap Discs
One of the best things about the material is that Zirconium gradually wears. It allows the abrasives to give a more constant finish than the standard fiber discs. These types of discs are mainly used for the contoured and the edge work. You can use these discs on stainless steel to the steel and the aluminum as well.
Combination Flap Discs
They are made up of a combination of abrasive cloth for the removal, and softer, surface-conditioning material. They help in reducing your time on finishing and they combine the blending, removal, and finishing in a single operation. They produce a consistent and uniform finish. For the inexperienced users, it is easy to remove as it removes the material with better control.
Wrapping Up
Whether you are looking for aerospace abrasives or any other kind of abrasives, these things will be helpful for you.