#modularprocess

[epicdistillation]

Designing chemical distillation towers happens in a variety of stages. Starting with step one, the model

[epicdistillation]

Vacuum distillation is the preferred method when distillation systems face high temperature requirements or elements that decompose at atmospheric pressure...

Industrial distillation can be achieved in a variety of ways. If the elements of your solution have distinct vapor pressures and boiling points, a basic distillation system might be all you need. However, vacuum distillation is the perfect solution when you have elements that decompose when heated at atmospheric pressure – or – that have high boiling points and would have high system heating requirements.

Vacuum distillation is the process of lowering the pressure in the column above the solvent to less than the vapor pressure of the mixture, creating a vacuum, and causing the elements with lower vapor pressures to evaporate off. Lowering the pressure below atmospheric results in lower temperature requirements to achieve evaporation for elements of the distillate, lowering overall heating requirements for the system.

Of course, there are trade-offs – while you can reduce the system temperature requirements, you do have to add equipment (usually a pump) to create the vacuum inside the distillation column. This is where an experienced distillation system designer is a big help; determining which trade-offs in method and equipment will result in the biggest savings overall.

Example case of a system using a slight vacuum to lower column temperature requirements

More about distillation column design basics (infographic)

Next steps for getting a custom distillation system