DMAIC Model and the Six Sigma – Way of Success
What Is Six Sigma?
Six sigma has become synonymous with successful industry winners. The six sigma way of success hinges on the training and statistical information that will give any company seeking measurable answers concerning their products and processes.
The methods that six sigma uses strives to reduce errors and particular product failures. The sought after goal is near perfect product failure elimination. It is a fact that products produced by machines can be 100% perfect, but the six sigma program is helping eliminate mistakes and inefficiencies and providing quality training, management techniques and infrastructures; some of these methods are aka black and green belts.
These sigma belts are involved in training, as well as product reviews, to decide how effective the product is in the market place and if it should be reviewed and revamped by the statistical information that has been gathered. The many aspects of product design, production, and market reaction will give a clear picture of management strategy to follow that was designed and developed by the Motorola Company. Statistical information, reading market values and the opinions of their customers is just a few of the things six sigma uses in its job to find improvements.
Improvements are necessary in any business as this increases profitability, production and, in the end, a product that is virtually flawless. Again, the whole idea behind six sigma is to reduce mistakes and increase productivity that is consistent with the idea of making money. Online Six sigma course is widely used in various aspects of business and its importance is mainly expressed through achieving stable products and eliminating mistakes and or defects within a particular product.
There are many manufacturing strategies and because six sigma is fairly new, companies are slow to adopt the process as it can be difficult to implement, the staff needed to reconstruct a major product is excessive and costly, when sigma six is used in the correct way the end result is more productivity, less cost, and waste to the manufacturer and, a more quality product for the consumer. Six sigma is easy to adopt and implement in any business through leaders, statistical information and a team of workers that strive to be perfect and put out a perfect product for consumer use.
What is a meaning of Six Sigma's DMAIC Model?
The six sigma way, we will use and refer to a five-phase improvement cycle that has become increasingly common in six sigma organizations. Six sigma is based on DMAIC Model. Processes in Six Sigma are documented, communicated measured and refined on an ongoing basis. Boundary less collaboration, featuring cooperation, between internal groups and with customers, suppliers, and supply chain partners.
D - Define
M - Measure
A - Analyze
I - Improve
C - Control
Define phase
Identify the problem
Define Requirement
Define goal / change vision
Set Goals
Clarity scope & customer requirements
Measure phase
Validate problem / process
Measure performance to requirements
Refine problem / goal
Gather process efficiency data
Measure key steps / input
Analysis phase
Identify Best practices
Develop Causal hypotheses
Assess process design
Validate hypothesis
Identify vital few Root causes
Refine requirements
Improve phase
Develop Ideas to remove root cause
Design new process
Test solutions
Implement new process structure, systems
Standard solution measure results
Control phase
Correct problem as need
Establish standard measure to maintain performance
Establish measure & receives to maintain performance
Correct problem as needed
Six Essential Features of Six Sigma:
A genuine focus on the customer, backed by an attitude that puts the customers' need first, as well as by systems and strategies that serve to tie in the business to the "Voice of the Customer".
Data and fact driven management, with effective measurement systems that track both results and outcomes (Ys) and Process, input, and other predictive factors (Xs).
Process focus, management, and improvements, as an engine for growth and success. Processes in Six Sigma are documented, communicated measured and refined on an ongoing basis.
Proactive Management, involving habits and practices that anticipate problems and changes, apply facts and data, and question assumptions about goals and “how we do things".
Boundary less collaboration, featuring cooperation, between internal groups and with customers, suppliers, and supply chain partners.