Oct 7, 2023
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Infinity Automated Solutions is an ISO-certified company that helps organizations to sell their products with its automated secondary packag
Nichrome’s toothpaste packaging systems are ‘Mazbooth’
While brushing teeth is not given much thought by consumers because it is probably the first daily hygiene activity in our everyday lives. It is a big business for the corporate conglomerates that produce most of the world’s toothpaste.
A study estimate says that Americans alone buy over 14 million gallons of toothpaste every year. For a little perspective, this is roughly equal to 175,000 bathtubs of the creamy mint stuff. A tube, squeeze tube, or collapsible tube is a collapsible package which can be used for viscous liquids packaging such as toothpaste, artist's paint, adhesive, and ointments.
The toothpaste packaging process is relatively straight-forward. Toothpaste ingredients are weighed to ensure the correct proportions. Ingredients are then mixed in a stainless-steel vessel (water and the humectant is usually done first). Process temperature and humidity are watched closely to ensure proper mixing.
After the ingredients are mixed, the finished toothpaste is sent to a high-speed toothpaste filling machine where a pump fills each tube through its open bottom. After the tube is filled, the end is sealed (or crimped).
As a secondary packaging process, filled and crimped tubes are inserted into individual retail cartons. The carton packaging machine, which is basically a secondary packaging system, then packs the finished product either through a horizontal cartoner or a vertical cartoner. These cartons are then packed into master cartons that constitute tertiary packaging and shipped to warehouses, distribution centres and stores.
Small sachets are becoming increasingly popular for packaging cosmetic and personal care products like toothpaste, shampoo, gel, and lotions. Nichrome’s packaging machines provide attractive, contaminant-free packaging for such applications.
For projects big and small, for food, pharma & other applications, Nichrome partners through the complete life cycle, innovating and integrating solutions that elevate productivity through performance. Nichrome offers proven expertise and single-source convenience for pre-primary, post-primary end-to-end packing solutions.
Nichrome’s automated packaging machines are the preferred choice for toothpaste tube filling machine. Whether it is economical small packs which enjoy great popularity as they are low cost, prevent wastage and are easier to carry or soft squeeze tubes, Nichrome’s VFFS Multilane and HFFS machines deliver speed, accuracy and versatility for toothpaste packaging.
Multilane Stickpack with Multi Head Servo Auger Filler
For producers supplying toothpaste, to retail chains, travel & hospitality industries, Nichrome's Stickpack offers unmatched efficiency. Nichrome's Multilane Stickpack with Servo Auger Filler is a stick pack pouch packaging machine equipped with a CE certified PLC controller that makes it easy to operate and provides the necessary flexibility for product and format changes while maintaining the efficiency of the process.
Multilane Stickpack with Volumetric Multiple Cavity Filler
Nichrome's Multilane Stickpack with Volumetric Multiple Cavity Filler is a stick pack pouch packaging solution equipped with a product hopper of 25 litres capacity and a mesh at the product inlet to avoid entry of foreign particles. A CE certified PLC controller makes it easy to operate.
Multilane Stickpack with Multi-Piston Filler
Nichrome's Multilane Stickpack with Multi-Piston Filler is a stick pack pouch packaging machine especially innovated for viscous product packing like toothpaste in convenient, single-serve stick packs. Nichrome's Stickpack range offers a stainless-steel structure, pneumatically operated piston filler and longitudinal & cross-sealing jaw assemblies suitable for laminates. A CE certified PLC controller makes it easy to operate.
Vertical Cartoner
Explore fast and efficient cartoning with Nichrome’s vertical cartoning machine. This secondary packaging machine has a rated output of up to 120 cartons per minute, and handles a variety of cartons with option of both side tuck-in, both side gluing or top tuck-in with bottom gluing.
The machine structure is of sheet metal for durability. Some key features include adjustable carton conveyor with chain type design, servo indexing drive to carton and product chain, motorized carton pick up with vacuum cups, and facility for product insertion inside carton through motor-driven product pusher.
Horizontal Cartoner
Efficient cartoning with Nichrome’s horizontal cartoning machine is a sure winner. This secondary packaging machine has a rated output of up to 180 cartons per minute and handles a variety of cartons with option of both side tuck-in, both side gluing or top tuck-in with bottom gluing. Nichrome’s continuous and intermittent automatic horizontal and vertical cartoners can be integrated with primary packaging.
Conclusion
Since Nichrome developed India's first indigenous milk packaging machine in 1977, we have been at the forefront of next-generation packaging technologies; a brand trusted for its rich legacy of pioneering innovation, extensive domain knowledge and manufacturing competency in packaging systems.
For applications existing and emerging, we offer infinite possibilities in integrated, automated packaging solutions - as we partner with customers through the complete lifecycle, offering application-specific solutions, backed by dependable service and support.
Based in Pune, India, our sales & service network spans India and the world. We have presence in 45+ countries and more than 10000+ successful installations worldwide.
Tips to choose the right Secondary Packaging Machine for your Industry?
Secondary packaging machines are used to pack the already packed items into a bigger container or box. These machines cause a great impact on the development and growth of an organization. The market value and realization of the product entirely depend on the type of machine you pick out. Choosing the right kind of secondary packaging system can lead to greater revenue and enhance the bottom line. It is significant for any industry to find the appropriate equipment that can benefit their industry. NIHVA's secondary packaging machines offer a substantial return on investment. Our machines process the products more quickly than the manual ways of operation. It saves an enormous amount of time and enhances the productivity line.
The facility offers great product flexibility and adds value to your product for exporting purposes. Our team of designers and technicians helps you to find the most suited packaging machine for your industry type. The manual packaging process involves a lot of time and is prone to discrepancies, redundancies, and human errors. Our customized designs for the secondary packaging system ensure consistent quality and adds a great level of security for the product.
Our packaging solutions are effective and versatile solutions for your complete packaging needs. The automated solutions need zero manual intervention. They automate the complete operations from goods collection to pallet dispatch. The semi-automated machines require human interference for some of their activities.
Let us take a look at the ways that help you to choose the best secondary packaging machine for your industry:
Flexibility
A facility should be flexible enough to fulfill your changing market demands. We enable you to perform dependably in the market and deliver facilities as per the ever-changing trends.
The secondary packaging system physically protects the product and must adhere to the industry regulations.
Determine customer needs
Before availing of the secondary packaging machines, it is significant to clearly understand the goals your organization wishes to achieve. Determine the type of packaging for every kind of product your organization offers. Clearly specify your requirements to the supplier to benefit from the right packaging machine that enhances the revenue.
You can offer the user requirements manual to suppliers and describe your demands for the machinery in terms of physical and technical specifications. Check the machine installation place, machine brand, warranty, compliance with safety and regulatory standards, and product documentation. Determining all the requirements will help you to choose the right packaging facility for better outcomes.
Understand the working process
Every new facility you purchase is a kind of investment for your organization. To make the right decision while purchasing the facility, you must determine the workflow. The new equipment reduces inconsistencies and bridges the voids in your business. Also, make sure that you have sufficient space for the installation of the newly bought equipment.
When you avail of the new facility, there might be certain variations in your workflow that may enhance the bottom line or limit your progress. Our ergonomic machines are designed particularly to simplify the production line. Build a compelling plan before commencing the operations. A subtle strategy will support making the investment accordingly and also helps in leveraging the decision-making power.
Discussion with the supplier
Open communication with the supplier will help you to obtain more information about the equipment. The customers should enquire about the technical specifications, its maintenance cost, and operational time. Also, probe about the other significant assets that contribute to the high performance and maximum output of the organization.
Summing Up
Established businesses looking for automated packaging machines that involve minimal labor and cost-saving. NIHVA leaves no stones unturned to make your brand stand out from the competitors. Our team of technicians adds an appeal to the product for drawing the potential customers. The packaging machines store and guard the freshness of the item and improve the product life & value. We overcome all the shortcomings to expand the product's viability. The facility contributes to the distribution and branding of the packed item. They form a barrier for primary packaging and safeguard the product from breaking or damage while transportation. Evaluate your financing options while choosing the high-performing and affordable secondary packaging system.
We cater our customized secondary packaging solutions to industries such as the cement industry, FMCG, fast-food industry, pharmaceuticals industry, and seed & fertilizer industry.
Contact NIHVA for the highly functional secondary packaging machines that involve minimal wear and tear.
How Secondary Packaging Solution will transform packaging the industry in 2021?
The demand for automated packaging solutions is significantly leading to industrialization and reduced labor costs. It involves minimal manual efforts and the complete packaging process is carried out through automation. NIHVA's automatic secondary packaging machine is widely used in the pharmaceuticals & health industry, food & beverage industry, automotive, and chemical industry. Our secondary packaging solution fulfills the logistic needs of an organization. It is the first thing the customer sees that helps to win their trust, strengthen your brand and leads to better product visibility in the market. We provide packaging solutions such as box packaging machines, automatic packaging machines, carton packaging machines, and end of the line solutions.
The secondary Packaging system is an ideal solution
The secondary packaging machine is classified as Automatic Secondary Packaging Machine and Semi-automatic Secondary Packaging Machine. Our packaging machines provide the most versatile solutions for your packaging needs. Automated solutions are crucial for today's packaging demands as it makes them operational without any human intervention. The complete process from collection of goods to pallet dispatch by the forklift is automated. The packaging solution is also integrated with a quality control & data logging system. They handle delicate items such as food ingredients and medicines. Since the beginning of the pandemic, packaging industries have found multifaceted ways to enhance their profitability. More and more business industries are shifting towards automation to find better prospects to emerge victoriously. Organizations wish to increase the bottom line with little added value and minimal manpower.
The automatic secondary packaging machines reduce the threats of injuries to workers as repetitive tasks are performed with the machines. The accelerated packaging operations have enhanced the production rates. Secondary packaging system provides consistent quality, reduced errors, and minimal operating costs. Achieving the growth potential enables to keep up the pace and supports to achieve future goals. We enable the organization's growth by reducing labor costs. Sales are encouraged with happy customers and our ideal packaging solutions are simple, safe, and perform repetitive operations. The automated solutions facilitate delivering services and products to the customers on time. Automated packaging lines lead to safe & smart functioning and leaving satisfied customers behind.
How secondary packaging differs from primary packaging?
Primary packaging safeguards the product and bridges the gap between the product and the consumer. It is removed right before using the product. Faulty primary packaging can lead to a damaged or impaired product, causing discomfort to the user to use the product. Primary packaging is also used to place the company logo or tagline.
Secondary packaging facilitates good transportation from the manufacturer to the end-user. It keeps the product intact and is generally used for product branding in the market. They protect the item and are often not seen by the end recipient of the item.
Automated Packaging will lead the way in 2021
Role in brand building
Package design plays a significant role in brand building. Apart from product quality, subtle packaging attracts the customers and prompts them to purchase the item.
Enhanced Efficiency
The 2020 pandemic has seen the rising automation in the packaging industry and will also lead to make the businesses future proof. This will also cause a reduction in the workforce.
Better retention
All over the supply chain, our packaging solutions protect the product from vandalization and also avoid damage during transport. It provides the retailers and customers about the product quality, size, content, and date, time, and place of manufacturing that leads to retention in the complete supply chain.
Shipping costs
Automated packaging empowers shippers to prepare the parcel with compact packaging. The small-scale packaging will eradicate unwanted bulk and saving shipping and transportation costs.
Conclusion
We are accustomed to providing the best automatic secondary packaging machine and solutions to our customers. Our services are appealing to the customers and enhance the marketing prospects for your products. There are certain levels in the packaging industry and each level fits different types of products. We make sure that the product is protected and preserved through our secondary packaging system. Our organization cater to clients in the following industries such as cement industry, FMCG industry, pharmaceutical industry, fast food industry, and seed & fertilizer industry. We are emerging as the prominent manufacturer of automated facilities like secondary packaging systems, palletizers, shrink wrap machines, and carton packaging machines. Contact NIHVA for the best secondary packaging system in the industry.
NIHVA's secondary packaging systems trade in the packaging for the food industry and beverage industry. Automatic Packing Machines allows the automatic handling of secondary packaging and safeguard goods from damage.
NIHVA provides Carton packaging machines that are used for all the packaging operations, secondary packaging system for protection & storage,modern Shrink wrap machines for stable operations, and operating interface.
HORIZONTAL CARTONING SYSTEM FROM NICHROME
A large number of cosmetic and pharmaceutical products are packed in cardboard cartons for protection and branding. High capacity production of food products, pharmaceuticals or cosmetics calls for high speed cartoning. For line efficiency and faster time to market, high speed and accurate cartoning is essential.
What is an automatic cartoner?
An automatic cartoning machine or cartoner is a secondary packaging system that erects a folded carton, fills it with primary packages, closes the flaps and seals the carton with glue or adhesive tape.
Nichrome Horizontal Cartoning Machine
For medium-scale production lines, the use of Nichrome’s automatic cartoner increases the efficiency and accuracy of packaging by taking carton blanks which are formed and sealed, allowing the product to be inserted from the side, and then closing and passing on for final packing, all at a speed matched to the production volume of the line.
Being a modular system, allows for increased flexibility and tailoring to manufacturer requirements.
This secondary packaging machine has a rated output of 50-55 cartons per minute, and handles a variety of cartons: parallel tuck in, opposite tuck in, lock bottom and gluing.
The machine structure is of MS sheet metal for durability. It has a Balcony-type structure with electrical panel at the rear. The carton conveyor is adjustable with chain-type design. The width of the product conveyor is adjustable to suit different package sizes.
For reduced maintenance and an increase in reliability, Nichrome’s automatic cartoning system uses servo drives throughout. This results in increased energy efficiency and reduced noise and vibration.
Other key features include:
· Servo indexing drive to carton and product chain
· Motorized carton pick up with vacuum cups
· Facility for product insertion inside carton through motor-driven product pusher
· Carton top support with pneumatic type lifting arrangement.
Benefits for customers
· High capacity continuous cartoner, specifically for cosmetic and pharmaceuticals
· Full range of options to suit your exact production requirements
· Modular concept for easy fit in available space
· Product identification, quality checking and full track and trace systems
available
· Easy access reduces retooling and cleaning times to a minimum
· Output of up to 55 cartons /min
· High flexibility for customization
· Low vibration and noise levels thanks to servo motors and belt drives
Conclusion
As India’s leading integrated packaging solutions provider, Nichrome offers a wide gamut of automatic packaging machines, versatile filling systems, and customised end-to-end packaging solutions for diverse applications. A reputed packaging machine manufacturer with decades of experience and technology knowhow, Nichrome’s inhouse R&D continuously designs and develops packaging solutions that are cost-effective and best suited to Indian conditions.
The horizontal cartoning machine is a secondary packaging solution that promises to enhance efficiency, accuracy and throughput for food and Pharma product manufacturers.
Infinity Automated Solutions Pvt Ltd.
Secondary Packaging Machines & Solutions