DVC Process Technologists

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Sunflower oil refinery plant supplier

Sunflower oil processing involves several steps, including cleaning and de-hulling the seeds, pressing and extraction of the oil from the seeds, refining the oil, and packaging the oil for sale. The first step in the process is cleaning the seeds, which involves removing any debris or foreign material that may be present in the seeds. After the seeds are cleaned, they are de-hulled to prepare them for pressing and extraction. Once the seeds have been de-hulled, they are pressed and the oil is extracted from the seeds. The extracted oil is then processed to remove any impurities and is usually then refined and blended with other oils to improve its flavour, colour, and stability. Finally, the oil is packaged and is ready for sale.

Sunflower oil refinery plant suppliers provide the necessary equipment services, and expertise to help process sunflower oil. DVC Process Technologists provide complete turnkey solutions for sunflower oil processing plant, including engineering, design, manufacturing, installation, and commissioning. Additionally, suppliers can provide spare parts, maintenance, and training to ensure the refinery is operational and efficient. We are one of the leading suppliers of sunflower oil refinery plants

 Some of the best features of sunflower oil processing plants supplied by DVC Process Technologists include:

1 High efficiency and productivity,

2 Significantly reduced energy consumption,

3 Capability to produce oil of a consistent quality.

High efficiency and productivity help to reduce costs and increase profits, while the reduced energy consumption helps to keep emissions low. Additionally, sunflower oil processing plants are able to produce oil of a consistent quality to meet the demands of consumers.

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One of the leading edible oil refinery plant manufacturers

Refining crude oil into edible oil needs deep process knowledge—from degumming, neutralization and dewaxing through to bleaching, deodorizing and GE and 3-MCPD mitigation. Edible oil producers worldwide rely on DVC know-how to remove impurities and volatile components and optimize refining processes. Rely on us to make sure optimal taste, aroma, appearance, stability and nutritional value of your edible oils while maximizing product quality, yield and safety.

Looking for a trusted edible oil refinery Plant manufacturer who understands your business, its challenges and its opportunities? Depend on DVC  to offer solutions to key challenges you face and optimize your edible oil processes based on the crude oils available.

Whether you want complete systems to refine for edible oils or components and equipment to upgrade your existing process lines, you can rest guaranteed on us as leading  edible oil refinery plant manufacturers . What you obtain is optimal design, reliability, higher product quality, , lesser product losses and costs, ease of use, lessened waste, global expertise and local service.

DVC  is one of the leading Edible Oil Refinery Plant manufacturers & suppliers in India & abroad. DVC has carried out Vegetable Oil Refining Equipment and Edible Oil Refining Plant/Cooking oil manufacturing plant installations in several Countries

DVC has worked determinedly with several customers in India and abroad developing fully customized solutions for their Edible Oil Refinery requirements. We have developed equipment for all processes relating to edible oil refining plant.

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Biodiesel, treated in a biodiesel manufacturing plant or biodiesel processing plant refers to the addition of a methyl /ethyl group to the aliphatic chains in vegetable oils or animal fats rendering them equivalent to the properties of diesel. This is accomplished by chemically reacting lipids (e.g., vegetable oil, Fatty acids, animal fat, and used cooking oil) with alcohol (Methyl/Ethyl) making fatty acid esters either in a Jatropha biodiesel plant,  Mahua biodiesel plant, Karanja biodiesel plant, Enzymatic biodiesel, Continuous stirred tank reactor Biodiesel, or a Multi feedstock B100 Biofuel Plant. https://dvcprocesstech.com/technologies/biodiesel-process-production-and-plant-manufacturers/

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DVC Process Technologists is a leading manufacturer, supplier & exporter of Soya Lecithin Plants .DVC Process Technologists Manufacture Cost Effective Soya Lecithin Plants, Customized Soya Lecithin Refinery and ensures low cost of production, and output of high quality.

We also supplies Turnkey Project for the complete Soya Lecithin Plants. We are Lecithin Plant Manufacturers offering great performance Lecithin Plants. Our Lecithin plant has unique design.

Are you planning to setup up Soya Lecithin Plant. DVC Process Technologists will be happy to serve you . Please get in touch with us [phone]

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For Lecithin plant details - Lecithin Plant

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DVC Process Technologists, since its inception in 2001 has strong presence in edible oil industry, we have over 165+ edible oil refinery installations worldwide.

DVC Process Technologists, since its inception in 2001 has strong presence in Edible Oil Industry, not by virtue of time but by excellence. DVC Process Technologists is a trusted name in the field of process technologies.

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SCR, Vegetable Edible Oil Surface Heat Exchanger Machine Equipment Supplier - Scrapped Surface Heat Exchanger are commonly used in food, chemical and pharmaceutical industries

SCR® Scrapped Surface Heat Exchanger

Heater For Viscous And Heat Sensitive Products

SCR® Scrapped Surface Heat Exchanger are commonly used in food, chemical and pharmaceutical industries. It is ideally suited for products that are viscous, sticky and fouling.

In SCR® product is brought in contact with the heat transfer surface which is rapidly and continuously scraped, thereby achieving high heat transfer coefficients. In addition to maintaining efficient and uniform heat transfer, the scraper blades also provide simultaneous mixing and agitation. Since, product is in contact with the heating surface only for few seconds, it is prevented from scorching and other undesirable reactions.

SCR® consists of a cylindrical shell with rotor. The cylindrical shell has a heating jacket containing heating medium as steam or hot water. Mechanical seal at each end of rotor prevents leakage and contamination of product. It is provided with a VFD for speed variation.

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REGV, Vegetable Edible Oil Vacuum Heat Exchanger Machine Equipment Suppliers- Regenerative Vacuum Heat Exchanger, recovers heat of deodorized edible oils and fats

REGV®

REGV®, Regenerative Vacuum Heat Exchanger, recovers heat of deodorized edible oils and fats by cooling it in deodorizing stage which in turn heats incoming bleached oil. This heat exchange occurs under vacuum and sparging steam conditions.

Working Principle

The hot deodorized oil enters shell side of REGV® at one end under vacuum. It flows through baffles and channels which ensures efficient heat exchange between shell and tube side oils and fats. After reaching the other end of shell, oil flows to Level Indicating Tank which maintains level of oil by a Level Transmitter

The cold oil enters REGV® on tube side under pressure and flows through multiple tube passes. After reaching the other end, it flows to FEVAC®, Vacuum Final Heater. At the bottom of the shell, perforated tubes are placed to inject sparge steam into the shell.

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FEVAC, Edible Vegetable Oil Vacuum Machine Equipment Supplier- Vacuum Final Heater heats edibles oils and fats in deodorization stage by using thermic fluid or high pressure steam - DVC

FEVAC®, Vacuum Final Heater heats edibles oils and fats in deodorization stage by using thermic fluid or high pressure steam or any other heating medium.

Working Principle

The cold oil enters shell side of FEVAC® at one end under vacuum. It flows through baffles and channels which ensure efficient heat exchange between shell and tube side fluids. After reaching the other end of shell, oil flows to deodorizer by gravity.

The heating medium enters FEVAC® on tube side under pressure and flows through multiple tube passes. At the bottom of the shell, perforated tubes are placed to inject sparge steam into the shell.

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DUALSCRUB, Vegetable Edible Soy Rapeseed Palm Rice Bran Oil Scrubber Machine Equipment Supplier, Rice Bran Oil Scrubber Plant Manufacturers and Suppliers

DUALSCRUB® - A Unique Two Stage Scrubbing Technology

Deodorization system operating at 1.5mmHg abs pressure with process temp of >250°C and sparge steam of up to 0.8% of oil mass flowrate, distills FFA and other natural constituents in oil like sterols, tocopherol, tocotrienols.

Normally, all deodorization systems have scrubbing system which scrub the distillates as mixture and becomes general byproduct of comparatively lower value.

Our latest development in the deodorization techniques has added the concept of two stage scrubbing system – DUALSCRUB®. In DUALSCRUB® system, the distillates coming from Deodorizer are condensed at two different temperatures. The vapors are first condensed at a higher temperature > 170 °C in D804A – Hot Scrubber zone. This gives a “hot distillate” which consists of least volatile non-glyceride compounds like tocopherols, sterols, tocotrienols etc. Then the remaining more volatile components are condensed at lower temperature 60 – 80 deg C in D804B – Cold Scrubber zone. This gives FFA rich distillate. The condensation temperature are properly set which gives maximum separation between FFA and tocopherols streams.

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In KOMPOSITE® Deodorizer, all processes Regenerative heating, Final heating, Deodorization of oil and Scrubbing of FFA take place in one single vessel - DVC.

KOMPOSITE® Deodorizer

In KOMPOSITE® Deodorizer, all processes – Regenerative heating, Final heating, Deodorization of oil and Scrubbing of FFA – take place in one single vessel.

Salient Features:

Lower Consumption of steam for stripping FFA & Odoriferous matter

No splash oil generation

Highest FFA recovery

Easy erection : Single vessel

Highly energy efficient

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LOWTRANS, Deodorizer maintains two different temperature zones, High Temperature zone (245 – 260 °C) and Low Temperature zone (230 – 240 °C) under vacuum of 1.2 Torr.

LOWTRANS® Deodorizer

LOWTRANS® Deodorizer maintains two different temperature zones, High Temperature zone (245 – 260 °C) and Low Temperature zone (230 – 240 °C) under vacuum of 1.2 Torr. The high temperature zone is the stripper, where the heated oil at 245 – 260 °C comes from the Final Heater FEVAC®. After stripping at high temperature, the temperature of oil is lowered to 230 – 240 °C by regenerative heat exchange with bleaching oil going to Final Heater FEVAC®.

This dual temperature zone deodorization, removes FFA, tocopherols and other components while keeping a check on trans fatty acid isomer content in final oil.

Salient Features:

Trans fatty acid isomer content < 0.5%

Operating Pressure : 1.2 Torr

Efficient stripping in Dual temperature zones

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Palm Rice Bran Mustard Oil Deodorizer Machine Supplier - PACKD™ Deodorizer consists of high efficiency packed Stripping Column & Retention column designed for deodorization

PACKD™ Deodorizer

PACKD™ Deodorizer consists of high efficiency packed Stripping Column and Retention column designed for deodorization and deacidification of fats and oils. The stripping column consists of specially designed structured packing.

Salient Features:

The extensive surface area created by structured packing enhances the stripping action

Low stripping steam requirement – 0.8 % for small and medium capacity plants and 0.5 – 0.6 % for large capacity plants.

Lower load on vacuum system

Reduction in unwanted or side reactions (polymerization, isomerization etc)

Sparge steam tubes can be removed for maintenance

No splash oil generation

Ideal for deodorization of specialty fats

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Edible Oil Bleaching Plant Manufacturers - HIBLEACH® Bleacher is equipped with mechanical agitation and steam sparging for better contact between oil and bleaching earth

HIBLEACH® Bleacher

HIBLEACH® Bleacher is equipped with mechanical agitation and steam sparging for better contact between oil and bleaching earth. It operates under vacuum of 710 mm Hg and hasretention time of 40 – 60 minutes for efficient contact and adsorption of color pigments and other impurities on to the Bleaching earth.

Salient Features:

Slurry preparation

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HIGHSHEAR™ Dynamic mixers are designed for efficient dispersion and homogenization of reagents in oil. we are supplier of HIGHSHEAR Dynamic Mixers & Equipment

HIGHSHEAR® Dynamic Mixer

HIGHSHEAR® Dynamic mixers are designed for efficient dispersion and homogenization of reagents in oil.

The degree of refining edible oil solely depends on the dispersion of reagents used in degumming, acid conditioning, neutralization and water washing processes. HIGHSHEAR® Mixer is a vertically mounted inline mixer which effectively disperses reagents in oil with high-intensity. The efficient mixing improves contact of reagents with impurities in oil.

HIGHSHEAR® Mixers are available in different sizes for different capacities and duties. The mixers are made of Stainless Steel and have mechanical seal. It is provided with VFD for smooth start up and speed control which gives operational flexibility.

Highly robust HIGHSHEAR® mixers with high performance and trouble-free operations are working successfully in all the installations supplied world-wide.

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DVC’s Skid Mounted Plants will boost your project with fast delivery, less overall investment cost and high quality of work than the conventional approach.

Skid Mounted Plants

DVC’s Skid Mounted Plants will boost your project with fast delivery, less overall investment cost, and high quality of work than the conventional approach. Its modular design caters complete process plant, individual sections, or standalone equipment.

For Refinery, Biodiesel, By-Product Processing (Lecithin Drying & Acid Oil Plants).

Suitable for 1 – 30 Tons Batch & 20 – 50 TPD Continuous Plants.

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DVC Process Technologists offer economical and most effective Process Automation solutions to Tank Farms, Seed Storage, Seed Extraction & refining processes

DVC Process Technologists offer economical and most effective Process Automation solutions to tank farms, seed storage, extraction and refining processes. The precise selection of automation logic, quality instruments and detailed understanding of processes are fundamental requirements in offering effective and economical process automation. DVC Process Technologists have a dedicated team of process and automation engineers who work to deliver best automation solutions to customers.

Tailor Made Solutions

We offer tailor made automation solutions for batch as well as continuous processes. It is possible to provide the automation solution in the existing process plants also.

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Oleochemicals Plant Manufacturers & Suppliers, Edible Oil Fatty Acid Splitting Distillation Glycerine Production Plant Equipment Machinery Suppliers.

Oleochemicals

In Oleochemicals Processing, DVC provides technology for following processes:

Fat Splitting

Fatty Acid Distillation

Glycerine production

Fat Splitting

Fat splitting is essentially a homogeneous reaction that proceeds in stages. The fatty acid radicals are displaced from the triglycerides one at a time tri to di to mono glycerides. An in-complete splitting gives monoglycerides, diglycerides and triglycerides. Initially, the reaction proceeds slowly, limited by low solubility of water in oil phase. Later, the reaction proceeds rapidly due to greater solubility of water in fatty acids. The final stage is characterized by a diminishing reaction rate as fatty acids and glycerine (by product) liberated reach equilibrium.

Fat splitting is reversible reaction. At the point of equilibrium, the rate of hydrolysis and re-esterification are equal. Glycerine, by-product must be withdrawn continuously to force the reaction to completion. Increasing temperature and pressure accelerates the reaction because of increased solubility of water in oil phase and its higher activation energy. Full counter-current flow of oil and water gives a high degree of splitting, without the need of catalyst. However, a catalyst may be used to increase the reaction rate further.

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