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MG type silicone heater

Different types of heaters such as round, triangle, or ones with holes offered at reasonable prices. Minimum order of one piece, with a quick delivery option. High thermal response due to low thickness, with a standard thickness of 1.5mm. Easy fit on cylinders, cones, and various curved surfaces because of its high flexibility. Available from low temperature through 200°C [392°F]. Different designs including low voltage, 100V, 200V and 240V types available. * (approximately 20 percent magnetic power degradation at 200°C [392°F].)

MG type silicone heater

Heat toleranceHeat Tolerance200°CMax temperature250°CElectric propertiesCapacity Tolerance±10%Insulation Resistance100MΩ or over/DC500VElectric Strength1500V/1minSizeMax450mm×3000mmMin25mm×50mmThickness1.5mm

OT-9 Separated typePt100Ω Sensor K Thermo-coupleOT-9 PROK Thermo-coupleEGO0-40°C, 30-110°C, 60-200°C

Bimetal Switch10°C-200°C Temperature preferenceThermal Fuse77°C-240°C Temperature preference

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Silicone Heater for Small Diameter Pipes and Tubing

Need to heat small OD pipes and tubing? We have the solution right here- Fullchance's spiral silicone rubber heaters can be made in a variety of diameters and is ALREADY pre-formed to the proper diameter for your application.

This ensures proper contact and makes installation of our small tube heaters a breeze.

FullchanceInc. designs and manufactures silicone rubber heaters for pipes and tubes, however, manufacturing techniques for our standard preformed heaters meant that for small diameter pipes the heater could only be manufactured in short lengths for rigid pipe work. Through continued product development, Fullchance can now offer the Spiral Wrap Heater range to suit flexible or rigid pipes

Key Features

Our small tube heaters are suitable for straight or curved pipe sections

Rugged spiral heating element, able to be flexed as part of normal operation

Easy to install

Options for temperature sensors to be installed in the heater provide accurate temperature control with a suitable controller (see the list of our Temperature Controllers)

Our pipe wrap heater is able to stand alone or be connected in parallel option to accommodate for longer runs

Specification

Pipe heater wrap is made of robust silicone rubber coated glass fiber fabric

Maximum operating temperature of 392°F/200°C

Standard range to suit 1/4” (6.35mm) outer diameter pipe in six different lengths

Small tube heaters can be customized to suit customer specific pipe diameter, length and Voltage

Typical power density approximately 2.0W/inch

Supplied with 20″ long PTFE supply leads as standard for single heater installation but can also be manufactured with 2 pairs of supply leads for parallel connection in a multi heater installation

We can make a spiral heating element with optional temperature sensors, typically surface mounted Thermocouple or RTD

Applications

Fluid or Gas delivery systems

Semi-conductor processes

Frost protection

Anti-condensation

Heat loss maintenance in preheated systems

Visit : http://www.fullchance.com/html.aspx?id=279

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foam insulation silicone heater

Foam Insulated Silicone Heater Adjustable Thermostat 1500W 110V/120V Silicone rubber heater is made of silicone rubber and glass fiber cloth are compounded sheet, Silicone rubber heater has good flexibility, can be associated with an object to be heated is close contact.With these heaters, heat can be placed where it is needed. In the application process these heaters improve heat transfer, speed warm ups and decrease wattage requirements. Fiberglass-reinforced silicone rubber gives the heater dimensional stability without sacrificing flexibility. Because very little material separates the element from the part, heat transfer is rapid and efficient. The heaters are constructed with a wire-wound element or an etched foil element. The heater construction creates a very thin heater allowing it to fit applications where space is limited.

silicone heater (thickness :1.5MM ) silicone sponge sheet thickness range (3-10mm) Temperature Sensors And SwitchesAvailable from stock are PT100’s, J, K and T type thermocouples, bi-metal thermostats and thermal fuses. We also fit customer specified thermistors and other resistance temperature devices as well as extruded pockets for customers to fit their own sensors. Separate mechanical or digital thermostats can be supplied for process control. Specialist Materials and Approvals  As well as the large variety of stocked silicone materials available, Fullchancecan manufacture heaters in specialist silicones to customer requirement such as colour, thickness and Low Smoke/Low Toxicity. We are certified to manufacture silicone heater mats with UL or VDE approval, which simplifies full approval for the finished assembly. Supply Cable and Connectors Fullchancestandard termination is via single leads or multi-core silicone cables. These can be terminated with connectors by major manufacturers such as Amp and Molex. Other types of cable as well as spiral wrap and heatshrink sleevings are available on request Integral Foam Insulation  To provide higher efficiency during heating, Fullchancesilicone heater mats can be thermally insulated with a closed cell silicone foam insulation vulcanised to one face. Many thicknesses are available from stock, as well as specialist types such as flame retardant that can be supplied on request. Brand Marking Products are marked with identification and batch numbers giving full manufacturing traceability. Branding with the client details and logo is available upon request. Service and Design  Providing the full design service Fullchancecan manufacture virtually any shape and size heater coupled with short delivery times of 3-5 days. From prototype to production and spares to problem solving, Fullchancecover the full spectrum.

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Polyimide heaters, also known as Kapton heaters, are made from Kapton, a polyimide film developed by DuPont. Polyimide heaters provide the thinnest profile ,For detail contact us : http://www.fullchance.com

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Transparent Heater utilizes ITO technology

With no wires in clear view area, Fullchance Series heater uses Indium Tin Oxide (ITO) technology to allow for maximum visible light transmission (VLT). Used to warm LCD panels found in cold, moist environments down to -40ºF, it offers 85-90% VLT when applied to application. Features include transparent, pressure-sensitive adhesive; electrically-conductive transparent film; optical grade, thin-film polyester; and 0.155 W/cm² energy-consumption.

Transparent ITO heaters are visually transparent substrates coated with electrically conductive indium tin oxide at different sheet resistances. As current passes through this coating, it generates the necessary heat required to extend operating temperatures of liquid crystal displays (LCDs) within cold environments, as well as serving to anti-fog, de-ice and anti-ice optical displays/optics.

Applications of Transparent ITO Heaters

Typical applications of Transparent ITO Heaters include, for example:

Cargo Area, Flight Deck and Hanger Lighting (Naval/Marine)

Command & Control Screens (Military)

Flight Deck Equipment (Naval)

Ground Vehicles (Military)

Industrial Control Screens

IVF Workstations

Military Periscopes

Fullchance Transparent ITO Heaters

Fullchance can manufacture Transparent ITO Heaters from a range of different types of glass, including BK7, standard float and toughened glass, as well as varying other substrates, like the sapphire or quartz primarily used on the smaller heaters for design and research organisations.

Polycarbonate Transparent ITO Heaters

We can also produce Polycarbonate Transparent  Heaters, which offer the perfect solution for heated display filters that provide ideal de-misting and de-icing capabilities within harsh environments. Additional benefits of Polycarbonate Transparent ITO Heaters include high impact resistance and savings in weight.

Additional Options for Transparent ITO Heaters

In addition to their primary heating functionality, all types of Transparent ITO Heaters can be combined to provide EMC Filters. Anti-Reflection Coatings and/or Index-Matching of the ITO in order to further reduce reflection and optimise optical performance are also available.

To meet customer design requirements, we can also provide Transparent ITO Heaters complete with dielectric inks, epoxy ink borders or screened graphics.

Glass Transparent ITO Heaters can be provided with silver-frit fired bus bars to enable stronger solder able connections with/to the bus bar.

Finally, we also offer a standard thermistor facilitating controlled activation/de-activation of the transparent heater within desired temperature parameters for specific applications.

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Round shape of kapton heater

Introduction to Flexible Heaters

A flexible heater is made out of a stranded wire (mostly Ni-Chrome) or an etched foil sandwiched between layers of dielectric materials. The most common dielectric materials are Kapton, Silicone rubber & Mylar.

The choice of construction (wire wound or etched foil) and thermal conductor (Silicone Rubber or Polyamides like Kapton®) is determined by max temperature, Watts per square inch, overall weight (example: aircraft and airspace industry) and application.

Kapton heaters are thin film heater manufactured in edged-foil construction (similar to circuit board manufacturing); Silicone rubber heaters are manufactured in edged-foil or wire-wound construction; the decisive consideration is the max watts per square inch needed. Mica band heaters are mostly wire-wound and very commonly used in a cylindrical shape to use around tubes and such.

All flexible heaters can be manufactured with many different lead wire configurations and nearly an unlimited choice of temperature sensors can be built into them. Flexible heaters with Watt densities above 5 watts per square inch cannot dissipate the heat through convection in still air alone, they would burn out and therefor need to be attached to a material acting as a heat sink.

Our Engineering staff can help you to select the right configuration for your application.

Kapton is a thin, semitransparent material with excellent dielectric strength. Kapton heaters are ideal for applications with space and weight limitations, or where the heater will be exposed to vacuum, oil, or chemicals. - FEP internal adhesive for use to 200°C - UL component recognition available - Suitable for vacuum environments (NASA-RP-1061) - NASA approved materials for space applications(S-311-P-079) - Resistant to most chemicals: acids, solvents, bases (except NaOH) - Radiation resistant to 106 rads if built with polyimide-insulated leads (custom option) - Can be made in very small sizes - Fluid immersible models available (not standard)

THERMAL INFORMATION

Polyimide/Kapton® heaters provide the thinnest profile option, typically having an overall thickness of under .007” excluding mounting adhesive. This thinness also enables reliable conformance to curved and irregular surfaces, with the ability to wrap as tight as .25″ radius. The overall thinness of Polyimide heaters also permits the addition of a heater late in the design process. The low profile can be beneficial in fitting within component clearances or between features, not forcing changes in the overall package design. Kapton heaters have a lower temperature threshold than Silicone heaters, peaking at 300F / 150C continuous, higher for short durations. Polyimide heaters, however, do have improved thermal transfer compared to silicone rubber and offer quicker response on thermal delivery to the surrounding mass. Fullchance has the ability to construct custom heaters using alternative and more exotic material so please speak with an application engineer if a higher temperature rating is required.

FLEXIBLE FOIL HEATING

Flexible foil heaters provide precise, dependable and immediate heat transfer for many applications.  Our innovation center is employed with highly qualified engineers continuously working with new applications and materials. This allows us to find the optimal heating solution to meet your needs and produce it quickly.

Our flexible heaters consist of an etched-foil laminated between one of our flexible insulations. Our flexible foil heaters also offer many more benefits including custom watt densities, various dielectric strengths, thin or thick profiles, added pressure sensitive adhesives (PSA) or bond directly to heat sinks.

SMART HEATER WITH INTEGRATED CONTROL

As the demand for smart simple solutions increases, Backer HTI is continually evolving to meet the needs of the applications. Our designs with integrated thermal controllers and sensors offer solutions that communicate through RS232, WiFi, or Zigbee.Fullchance can design and produce intelligent heaters for nearly any size heater and temperature gradient. Contact us and our experienced engineers will guide you through finding the best possible solution to fit your application.

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Flexible Heaters

Flexible Heaters

Flexible heaters are single layer flexible circuits that utilized resistive alloys, such as Inconel and Cupro-nickel, rather than copper to form conductive paths. As electrical current is driven through the higher resistance conductors, heat is generated. Conductor width and thickness are selected to provide the desired resistance value based on the supply voltage.

Flexible heaters offer very good heat transfer to the heat sink in a very low profile and low mass package. Because they are flexible, they can also conform to, and heat, irregular surfaces that other types of heaters cannot. TCR (Temperature Coefficient of Resistance) of custom heater alloys provide minimum resistance change when temperature changes. Application

Medical diagnostic equipment

Disk drive heaters

Electronic equipment

Automotive

Capabilities

Multiple foil alloys to choose from to provide a large range of custom resistance values.

Custom heater element layout services to provide heater resistance that will provide the desired power output based on voltage input.

Assembly capabilities to add thermistors, connectors, lead wires, potting, etc.

A wide variety of pressure sensitive adhesive backings to choose from

Custom mounting of heaters to heat sinks

Fabrication of customer specified heat sinks

Materials:

Heater element – Inconel, Cupronickel, Constantan, Copper

Insulation – Polyimide film/epoxy adhesive, polyimide film/acrylic adhesive

Heat spreading material – Aluminum, Copper

Pressure sensitive adhesives – 3M 467, 3M 468, 3M 6035, 3M 9077, 3M 9460, 3M 9469, TESA 8853, TESA 8854 Advanced Features

Heater Flex advance features including:

Selectively copper plated conductors to eliminate heating in leads and other areas (cupronickel/Constantan)

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The flexible polyester heating foil is the result of printed circuit technology (etched foil) and was developed in order to solve specific problems in advanced market sectors such as the space and aviation fields.In a relatively short time, the heating foil has found applications in many other fields, allowing users to solve problems of particular . For detail contact us : http://www.fullchance.com

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Flexible kapton heater

Flexible Heaters Flexible heaters are single layer flexible circuits that utilized resistive alloys, such as Inconel and Cupro-nickel, rather than copper to form conductive paths. As electrical current is driven through the higher resistance conductors, heat is generated. Conductor width and thickness are selected to provide the desired resistance value based on the supply voltage.

Flexible heaters offer very good heat transfer to the heat sink in a very low profile and low mass package. Because they are flexible, they can also conform to, and heat, irregular surfaces that other types of heaters cannot. TCR (Temperature Coefficient of Resistance) of custom heater alloys provide minimum resistance change when temperature changes. ApplicationMedical diagnostic equipment Disk drive heaters Electronic equipment Automotive CapabilitiesMultiple foil alloys to choose from to provide a large range of custom resistance values. Custom heater element layout services to provide heater resistance that will provide the desired power output based on voltage input. Assembly capabilities to add thermistors, connectors, lead wires, potting, etc. A wide variety of pressure sensitive adhesive backings to choose from Custom mounting of heaters to heat sinks Fabrication of customer specified heat sinks Materials:Heater element – Inconel, Cupronickel, Constantan, Copper Insulation – Polyimide film/epoxy adhesive, polyimide film/acrylic adhesive Heat spreading material – Aluminum, Copper Pressure sensitive adhesives – 3M 467, 3M 468, 3M 6035, 3M 9077, 3M 9460, 3M 9469, TESA 8853, TESA 8854 Advanced Features Heater Flex advance features including: Selectively copper plated conductors to eliminate heating in leads and other areas (cupronickel/Constantan)