Long Saturday in the Props Shop (My Feet Hurt)
After starting the morning at an early cross country meet, it was straight into a full day of props work.
First task was hunting down more neon pink spray paint. Home Depot only had two cans yesterday, which wasn’t nearly enough to finish the spear tips. We managed to find three more cans at Walmart, which allowed us to complete painting the rest of the spear tips, plus all the extras we made in case of breakage. I have to say though, these spray cans were frustrating to use—the nozzles kept clogging. Maybe it’s just Rust-Oleum, or maybe it’s something about neon pink paint, but it was a pain.
Once that was out of the way, we worked on wrapping one of the stage drums in vinyl. While we were in the middle of that, FedEx Freight showed up with the missing coroplast pieces from our original order—the ones we drove all the way to Tulsa to pick up weeks ago. The delivery window was 9 to 4, so it was a relief to see them arrive early enough for us to use them in the afternoon.
By lunch we had one drum fully wrapped. After lunch, with a band dad and mom pitching in, the main focus was back props. First we assembled all seven media frames to make sure there weren’t any issues. Then we started hanging the coroplast panels—now with all the missing pieces in hand.
The original plan was to use bolts and wingnuts to attach the EMT frames to each piece of coroplast and remove them for transport. But during Tuesday’s rehearsal, attaching EMT that way took longer than I hoped. Last night I started brainstorming faster options, and this morning I tested out using pop rivets with fender washers instead of bolts. The rivets held great, and since they don’t stick out, they make stacking the coroplast much easier for transport. After a quick trip to Home Depot for more rivets and washers, we spent most of the afternoon drilling new 1/8-inch holes and riveting the EMT to the coroplast.
The first couple of panels went slow as we figured out the process, but with extra hands helping, we eventually found a good rhythm and completed 20 coroplast pieces. We didn’t quite finish all 21 though—because even though the missing coroplast arrived, one piece was still wrong. Instead of a proper 4x8, it looked like it had been scaled down. The whole image was there, but the panel was only 6.5 feet tall, so it won’t work with the others.
Even with that hiccup, it was an awesome day. All of the remaining back props are assembled and ready, the spear tips are finished, and one drum is wrapped. A long day in the shop, but a very productive one.