Seven Important Factors In Manufacturing Gel Capsules
Making softgels is very different from making capsules or tablets. There are many things to take into consideration when manufacturing softgels. Of these considerations, we've outlined the seven most important elements to take into consideration when manufacturing softgel capsules.
Equipment Speed
The capacity of your manufacturing process's output is determined by the speed of your machine. Although you may think that faster is better however, the output of your process will need to be managed by your employees.
Although some machines can go the speed of eight RPM, it's advised to operate at 6 RPM rather than. This way, a single operator will be able to maintain output, and your drying systems can keep pace with the amount of capsules they need to dry. Additionally, the faster the machine is running and the higher the quality semi automatic capsule filler is created when the batch is producing leakers.
Equipment Quality
The quality of your equipment will have direct bearing on the quality of your product. It is important to ensure that you are investing in top-quality equipment.
What can you do to ensure you're purchasing the right equipment for making capsules? You can be certain that you're buying top-quality equipment by selecting a reputable skilled, experienced, and reliable supplier of equipment.
Equipment Versatility
It is important to ensure that you have the proper equipment to perform the essential tasks for your manufacturing process. It's best to begin with a softgel device and then consider your drying system. There are numerous options for these devices. It is important to consider their versatility before making an investment.
You might also consider purchasing other equipment, such as polishers and sorters in order to improve the efficiency of your production process.
Drying Process
As mentioned previously there are a variety of options available in the drying process. An in-line drying system is an option to consider when you are producing a lot of oil-based 00 empty gelatin capsules. Continuous drying is faster and allows you to see all the process from start to the end.
If you're not dealing with oil-based softgel capsules, you'll have to use the standard tumbler dryer and drying tunnel system, which is a lengthier process. To find the best drying method to meet your requirements, you should assess the requirements of your manufacturing.
Equip Employees
Experience and rigorous training are the keys to successful employees. One of the services the equipment supplier should provide you is education.
Your employees will understand more about your manufacturing equipment through instruction. They will have the experience and skills to solve any issue after a thorough training session.
Gelatin Formula
Gelatin can be a bit tricky as it is sensitive to moisture. Too much moisture will make it sticky , causing it to crack easily. Manufacturers must find the right formulation for their veggie capsules so as to be able to avoid these issues.
It is crucial to know what proportion of ingredients make softgels the best.
Assessment of the Process
The production process you use to produce can be improved upon. To maximize machine efficiency and output, you should periodically review your processes. Always look for ways to enhance. This way your manufacturing process will continue to evolve in a positive direction as your company expands and grows.