There are 2 ways that I know of to get nice and crisp edges with leather bindings.
One feels kind of like the classic way to do it. Use a sharp knife and thin the turn-in area until it's thin enough to wrap around the edge without looking too round or bulky and the end is thin enough to not show under the paste down.
The other is sanding the edge pretty much only where it's needed and even out the leather with a piece of cardboard (of a fitting thickness)
For these I did a bit of both. First I marked up the case (a Bradel case as you can see by the already assembled case) on the backside of the leather to see where all the edges and the hinge will be.
Then I clamp it with the edge marking pointing up in a press. I made roughly 12mm thick board of finn board (any board will do, but finn board is easy to sand to shape that's why I picked it), sanded it to a round shape and glued some soft leather to it to protect the surface of the leather from scratches but also protect the board from getting sanded. The rounded shape is to get a soft transition between the sanded and the un-sanded parts of the leather.
Then I sanded it until the marking is taken off and checked for thickness.
I sanded one marked up area until I was satisfied and then moved on to the next, all around until they were all done.
So how do I know the leather is thin enough? For one, it can be measured. There are nifty little gauges for that. This leather started out with 1mm and I sanded it down to perhaps 0,7-0,6mm at the edges and hinges. Thinner feels nicer to me, but if the leather gets too thin, it's not holding up to wear and use as much so I stick to that range as much as I can.
That's one way to do it, but there's also the experience way. When rolling over the leather, the thinned parts should visibly and palpable roll easier than the rest of the leather. that's what I check for.
Last for that step I thinned the turn in areas of the spine, which needs to be even thinner, since the leather is going to be 2 layers on in the hinges and on the spine.
As requested by @simply-sithel some quick pics of the paring tools I use. To be honest, I am playing favourites here. Mostly I use Schärffix and the scalpel, but I do use all of them depending on what needs to be done. I’m not exceptionally good at sharpening my knives and you definitely want a sharp blade for paring leather.
So the big bonus a scalpel and schärffix have is, you can exchange the blades The Schärffix works with razorblades and you can turn them three times to use each edge on both sides (just don’t forget to mark the side you already used so you don’t loose count or, if the tool is used by more than one person, they know too). Leather is dulling the blade really quickly though so I’m exchanging or re-sharpening my blades really often to avoid the leather from stretching too much or ripping apart.
You don’t neccessarily need a paring tool to work leatherbindings though. You can thin out the parts that need thinning with a sanding plate, that works fine too. It’s less tricky (you basically just need to fix it firmly so your leather stays in place while you’re working), but it takes longer. Which is equally a pro and con, a con because, well, it takes longer, and a pro because you can hardly mess it up without doing so for quite some time.
So basically you can start out with nothing but sanding paper and a cutter knife (for the corners).
riversarms replied to your photoset: We have to use the spokeshave to pare the leather...
Oh my god, I would die without the Brockman paring machine. For other stuff I use knives only.
Our instructor said that machines would leave very subtle straight lines and be a consistent thickness and it would be completely inappropriate on a period book, and also calf was hell on the blades, but I gave up and used the Brockman because I would prefer to have the skin in one piece and also not take three days.
What style of knife do you use? I have two English and a small Swiss, but I only really use the English. I also made them myself so the bevel is like seven degrees instead of thirteen so I have to sharpen it all the time but it cuts really well when it's actually sharp?
(We just had Peachey back and modified spokeshaves for leather paring, and Jim Croft is coming in the spring and that is amazing.)
Jeff Peachey came by after Standards to teach us all how to make knives. It is a theoretically simple thing. Set the bevel, then polish, he says. And of course he would know, because he is the local god of knives. He later wrote a helpful post on his blog about it, with links to some more helpful posts by Ron Hock and Maurice Fraser. And they’re right. All you actually need is a very flat surface and sandpaper.
My productivity: sharpening system, four knives, three hera.
The sharpening system Jeff Peachey uses has two very flat aluminium plates with 80, 40, 15, and 5 micron microfinishing film, then a horsebutt strop with .5 micron chromium oxide honing compound on it, which comes in a green crayon. We also made little stands for the plates.
The knives are made of inch and half inch hacksaw blades. Most modern hacksaw blades are only hardened at the very cutting edge, which makes them useless for knives, because they will never hold an edge. Starrett’s Red Stripe blades are fully hardened, and so broke the inch and half-inch blades in half to get two knives out of each.
We started on the grinder, something like this bench grinder or this belt grinder, to set the initial bevel. Thirteen degrees is ideal for leather paring, Jeff says, and so we make thirteen degree angles on our knives. The grinders are less scary than they first appear. I did have some trouble with burning the thin steel at the very edge and then having to grind it back to get rid of the burned part. You could do the whole thing on the aluminum plates but it would just take forever.
Then you take it to the plates. You run it across the plate at a different angle for each grit, so that it is obvious when you have eliminated all the scratches from the previous grit. You get to go on to the next one when you have eliminated all the scratches from the previous grit, the scratches from the current grit go all the way to the edge, and you feel a burr on the edge, which means that the edges meet. That wasn’t very clear. I would advise the sharpening notes mentioned earlier if you want clarity. (See also: failed hollow grinding.)
This knife was further along when I took its portrait. The scratches are shallower, and the surface is closer to mirror-finish. Both of the pictures are of the flat bottom, rather than the side with the bevel.
But here is a picture from the other side. You only need a mirror finish on the eighth-inch or so at the very edge. The rest is for show. I can’t remember whether this was sharp or not, but I resharpened all of them later anyway because they did not cut very well. Some of them still don’t. But now I know how to sharpen knives, and I will be able to apply this in the future!
Meanwhile, we made some hera, which are bamboo lifting knives, and Jeff Peachey’s new hobby. They are pleasantly flexible, but strong. We split pieces of bamboo to get little squares, then used a chisel to cut the end down and shape the tip. We used sandpaper to finish them off. They are sweet little things, and quick enough to make. I have used mine a few times to turn in cloth at the spine and put glue in tight places.
Jeff brought along his friend Jim Croft. Jim Croft is our new standard for dedication to craft. He is unsatisfied with the quality of our modern world, and is determined to learn to make everything in it himself, so that it will be better. I know he grows flax and then beats it to make paper. He finds elk and deer antlers or bones in his yard in Idaho and turns them into perfect bone folders. I have never seen him without a bone and sandpaper stashed somewhere on his person. He makes gorgeous books with wooden covers he cut from a tree himself. He probably planted the tree. I adore Jim Croft.