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Start Up Of Rotary Kiln Nozzle System And Its Controller
The nozzle system of rotary kiln is composed of eight gas burners, which are distributed in four zones of rotary kiln, and each burner nozzle is individually controlled by PLC system. Start nozzle is the fifth step operation. The nozzle system of rotary kiln is controlled according to the zone, only when the following chain conditions are met can the nozzle system be started. (1) the barrel body of the rotary kiln is running (2) the user’s smoke exhaust system has been launched (3) the combustion fan is operating normally, the combustion air pressure switch has been closed (4) the gas low pressure switch is closed, and the high pressure switch is not disconnected. Once the above conditions are met, the PLC system should display the ignition condition “. Nozzle must be determined before starting the nozzle. For these eight nozzles, which nozzle should be used before the ignition, this function is accomplished through the PLC system. In the process of heating and cooling, do not need all of the nozzle work. Each nozzle has a separate nozzle controller to control, at the beginning of the ignition, the action of the nozzle is controlled by a nozzle controller, in the nozzle controller under the control of nozzle are a series of process of self, after the end of the process of self will be auto ignition. The control of the nozzle is controlled by the temperature controller when the main flame is formed by the automatic ignition. The nozzle controller sends a switch signal to the user’s PLC system, which indicates the status of the nozzle. During the ignition of the nozzle, the nozzle ignition of the PLC system is in the light of the yellow light; if the failure of the ignition, the red light of the nozzle failure is bright: if the main flame has been formed, the “normal” green light. The three instructions in the cabinet and PLC system will have instructions. If there is a burning failure during the normal operation, the ultraviolet detector is not detected in the main flame, then the nozzle will enter the “nozzle failure” state. Nozzle will stop working and issue process alarm. Rotary kiln of each nozzle correspondingly equipped with a twin thermocouple, the thermocouple output signals and a 4-20mA standard signal sent to PLC system, a standard millivolt signal sent to onsite instrument display panel. If the rotary kiln temperature exceeds the preset temperature, then the area of the two nozzles will stop working, and issued a “1A/1B/2A/2B/3N3B/4N4B over temperature” process alarm. Once the temperature is reduced, the central control room for “alarm reset” operation, can make the super temperature alarm circuit reset, if the nozzle is also in the open state, then the alarm reset, the nozzle will automatically start. A large or small nozzle servo motor control nozzle. If the servo motor open, air and gas linkage valve, air and gas at the same time open; if the servo motor to open a small, is the air and gas linkage valve to open a small, air and gas and small. When the nozzle needs to be large, the user’s PLC system should issue a command to the servo motor. Servo motor to turn on or off the uke PLC system control and servo motor has a throttle opening degree of a 1000 ohm resistance signals sent to the PLC system to a user. If the temperature is low, nozzle opening and PLC system should be to the servo motor issued a directive to wide open throttle; if the temperature is high, need to close the small nozzle, the PLC system should be to servo motor issued a directive, close the damper is small. For more information, contact a HONGKE expert today! We can help you determine the best piece of equipment for your thermal processing needs.













