Elevating Safety Standards with Choke Slings: Industry Trends, Value & Best Practices
In sectors such as oil & gas, petrochemical, manufacturing, and heavy engineering, handling valves, flanges, and other pipework components remains a recurring task. These operations come with risk—especially of pinch points, hand and finger injuries, and damage to equipment. Choke slings are increasingly emerging as a practical, safety-oriented solution. In this article, we explore industry developments, the importance of choke slings, and how to apply them safely.
Industry Update: The Shift Toward Hands-Free Handling
Over the past decade, the industrial safety paradigm has shifted from relying primarily on administrative controls (i.e. “be careful”) to designing work so that exposure to hazards is minimized. Hands-free or reduced-contact tools are central to that evolution.
Specifically, choke slings are growing in usage because:
They bridge the gap between full rigging systems and bare hands, enabling workers to maintain better posture while still controlling components.
Advances in webbing materials, locking mechanisms, and load ratings have made modern choke slings stronger, safer, and more durable.
Safety regulations worldwide increasingly encourage or require engineering controls that reduce direct contact with moving or heavy loads.
Maintenance shutdowns and turnaround operations, where components like BOP chokes or valves are rehandled frequently, particularly drive demand for such handling aids.
HFS Safety’s choke sling product is a good example of how this technology is being deployed in practice: a 2″ chicksan / BOP choke valve sling designed to reduce bending and manual contact.
Importance of Choke Slings in Industrial Safety
Why are choke slings so valuable? Here are the main benefits:
1. Hands & Fingers Protection
Pinch points and unintended contact with heavy or awkward loads are frequent causes of injury. A choke sling keeps hands clear of dangerous zones while still allowing control of the load.
2. Reduced Musculoskeletal Strain
Lifting or manipulating large valves often involves bending, twisting, or overreaching. Choke slings support more ergonomic positioning and reduce strain on back, shoulders, and wrists.
3. Improved Control & Precision
By enveloping the item in webbing, choke slings provide a stable cradle. This helps avoid slippage or sudden shifts, especially in confined or tight work areas.
4. Protection of Equipment
The soft webbing reduces abrasion or scratching compared to metal hooks or bare hands, protecting flanges, threads, and valve seats.
5. Operational Efficiency
Choke slings can reduce time spent realigning, readjusting, or repositioning loads. In turnaround or maintenance work, this shaved time can be significant.
6. Flexibility Across Tasks
Although they don’t replace full rigging gear, choke slings are versatile for intermediate handling tasks, especially in manual operations where a full rig is overkill.
Use & Safety Best Practices for Choke Slings
To gain maximum benefit while ensuring safety, follow these best practices when using choke slings:
Pre-Use Inspection
Check for fraying, cuts, or UV damage in the webbing
Inspect stitching and seams for loosening or wear
Verify Velcro or locking features for proper engagement
Ensure any metal components (rings, buckles) are intact and aligned
Appropriate Sling Selection
Use a sling rated at or above the expected load—never guess
Select sling length sufficient to wrap securely but not excessively
Prefer webbing and components compatible with the specific environment (chemical, heat, UV)
Proper Application
Wrap the sling evenly around the part, ensuring a snug choker position
Avoid twisting the webbing
Keep the load centered and balanced
Pull smoothly—no sudden jerks
Always maintain control; do not allow the load to shift unexpectedly
Safe Lifting & Load Control
Use crane or hoist backup if needed—do not rely on manual force alone
Keep personnel clear of load path
Constantly monitor load stability during motion
Be prepared to lower immediately if any shifting occurs
Storage & Maintenance
Store in clean, dry, shaded locations
Clean to remove contaminants that degrade webbing
Periodically inspect and retire slings showing signs of wear
Replace slings rather than attempt makeshift repairs
Training & Culture
Train users on safe wrapping, release, and handling techniques
Include choke sling use in toolbox talks and safety briefings
Promote a culture where using the right tool is the norm, not the exception
Final Thoughts
Choke slings represent a practical, mid-level lifting aid: more controlled and safer than bare-hand handling, yet less complex (and costly) than full crane or rigging systems. They are especially well suited for repetitive handling of valves and tubular components in maintenance operations, piperacks, and shop environments.
By adopting choke slings thoughtfully—with strict inspection, correct selection, and training—industries can meaningfully reduce hand injuries, improve ergonomics, and boost overall operational safety.