Ace Racking System

Warehouse storage, Pallet Rack, Mezzanine, and Shelving for Optimal Inventory Storage and Processing.

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Wire Container

Wire Container is also known as Butterfly Cage, Storage Cage, and Warehouse Cargo Cage. It is a metal cage with a mesh structure for storing goods. It has the characteristics of fixed storage capacity, neat stacking, intuitive storage, and convenient inventory.Our Wire Container is welded by strong steel wires. Except for the bottom frame, the cage body is a combination of steel wire mesh butt welding. The mesh with mesh and the mesh with the bottom frame are connected by spiral hinges and can be moved. The bottom is reinforced with U-shaped steel beams, which have high strength and strong bearing capacity. Can stackable, three-dimensional storage. Every part of the wire container has its advantages and they are all combined together to support a stable and rigid structure of the wire container. Structure of Wire Container Types of Storage Cages - Collapsible wire container - Wire container with divider or lid - Wire container with casters and traction - Wire container with casters and lid - Wire container with polypropylene hollow sheet - Non-standard wire container - European storage cages or United States storage cages - Wire container with pallet - Heavy-duty wire container Aceally provides all types of wire containers above. We have a variety of models and sizes available for customers to choose from, OEM & ODM acceptable.External dimension (L × W × H) (mm)Capacity (kg)Volume (m3)Wire dia (mm)Leg height (mm)Mesh grid (mm)800 × 600 × 6507000.22610050 × 50800 × 600 × 6505000.22610050 × 1001000 × 800 × 85012000.51610050 × 501000 × 800 × 8508000.51610050 × 1001200 × 1000 × 90015000.84610050 × 501200 × 1000 × 9008000.84610050 × 100800 × 600 × 6508000.226.410050 × 50800 × 600 × 6506000.226.410050 × 1001000 × 800 × 85015000.516.410050 × 501000 × 800 × 85010000.516.410050 × 1001200 × 1000 × 90020000.846.410050 × 501200 × 1000 × 90010000.846.410050 × 100

Specifications of Butterfly Cage:

- Materials: high-quality Q195, Q235 steel. - Scale: light duty, medium duty, heavy duty. - Surface treatment: electro-galvanized (zinc coating thickness: 6 - 8μm), hot-dip galvanized (zinc coating thickness: 35 - 90μm), PVC coated, painting colors you chose. - Stackability: 3 or 4. - Standard: ISO9001. - Packing: in bulk bundled by steel strips.

Wire Container Gallery

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Structure of Wire Container

Every part of the wire container has its advantages and they are all combined together to support a stable and rigid structure of the wire container.

- Metal clamp strong auxiliary structure to ensure the strength of the spiral hinge. - Multi-angle square-stack legs provide the strong support ability for more pieces in one stack. Special feet structure to guarantee the stability of wire containers when loading and stacking. - The flexible Safety Locking Bolts guarantee the safe and reliable loading of mesh containers to prevent goods from horizontally throwing out. - Multiple spot welding techniques ensure the strong and durable structure of the wire containers. - Spiral hinges connect the meshes making the wire container can be folded when not used, so as to reduce the occupied space. - Bending-shaped metal handle, natural to grasp and easy to open and lock. - Independent bolt and drop gate makes it easy to open the wire container and fetch the products when stacked. - Reinforced U-type channels prevent the structure from transforming while loading and keep the goods safer. - Steel card holder with logo, product name, or number makes it easy to identify. Read the full article

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Roll Container

Roll container is also called Logistics Trolley, Grid Trolley, Warehouse Trolley, or Roll Cage Trolley. It is a unitary mobile container with four wheels, capable of carrying different weights. It improves logistics distribution and is famous for its mobility.Logistics Trolley is the ideal material handling equipment for the transportation, laundry, and logistics industries. It is usually used for supermarket transportation, material storage, logistics distribution, factory logistics turnover, etc.

3 Sided Foldable Roll Container

4 Sided Foldable Roll Container

Foldable Roll Container

Continuous improvement of logistics equipment

As logistics developed in the 1970s, continuous improvements also made warehouse workers' jobs easier and order picking faster. The advent of mesh trolleys with wheels greatly simplified the movement of goods in warehouses. Roll Cage Trolleys are integral load carriers in many industries, from facilities such as hospitals, laundries, or supermarkets to retail chains transporting goods from warehouses or distribution centers to stores. Robust and durable reel containers are true shipping masters: they are flexible, able to accommodate a wide variety of cargo, and transport products to their destinations safely and smoothly.

Roll containers designed to suit their role

When choosing a Logistics Trolley, it is more important whether suitable for the existing supply chain. Perhaps your most common choice is the mesh cart, a continuation of the previous selection of the appropriate logistics tool. However, if not performing to its full potential, or finding the potential for improved transportation, consider selecting a more suitable design for your application. Aceally roll cage trolleys use high-quality Q235 steel with galvanized surface treatment, ergonomic design, and easy maintenance, and are highly resistant to corrosion or other weathering conditions. Roll Cage Trolley is our best-selling metal product and the workhorses of retail, supermarkets, and other industries. Our rolling containers are highly durable and reliable. Our factory can customize and produce roll containers of various specifications according to business needs. Interested in finding out more about Roll Container or Roll Cage Trolley Options for your warehouse? Request more information today.

Roll Container Details Display

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Folding Roll Container

Folding Roll Container also called Collapsible Roll Container, or Folding Roll Cage, Collapsible Roll Cage, It refers to a container with a bottom (usually plastic) that can be folded lengthwise. Such a roll container saves a lot of space during transport and storage. It's an ideal solution for couriers, shipping lines, or companies that need extra rolling containers during periods of increased traffic. However, they don't want the rolling containers to take up too much space when they are not in use during the off-season. Then you may decide to choose a collapsible roll container.

Key features of our folding roll containers

- Can be used with the unloading platform, convenient loading, and unloading of goods; - Can make the production staging more specification; - The folding collection does not occupy space; - Applicable to the production line of spare parts classify deposits and be clear at a glance. - Easy assembly line conveniently, improve work efficiency; - Rapid and convenient dismounting, saving storage space is more than a quarter.

The number of sides on the mesh container also matters

The number of sides of a cart depends strictly on its use. It depends a lot on what it is supposed to be transporting and how well the product is to be protected. For example, to transport bulky items, 2-sided roll containers with only a base, wheels, and two fixed walls are often used. Straps can be used to secure cargo. However, for the collection of small items, 3-sided or 4-sided roll containers with metal shelves are usually ordered to separate the inner volume of the container, which not only increases the safety of workers but also protects the collected items in the lower part of the container comes from the weight of the stacked items.Containers with more wire mesh on them mean you don't need to use as much stretch film as you used to, which has a positive effect on saving you money and protecting the environment by reducing the amount of unnecessary packaging. Security roll containers, in turn, are so-called anti-theft products that are protected from theft because all sides of the container, including the upper surface, are closed with a net with a padlock or sealing lid. This allows for the safe transport of valuable products without the risk of damage or theft.

Customized Roll Container or Roll Container Options

Our factory can customize and produce roll containers of various specifications according to business needs, interested in finding out more about Roll Container or Roll Container Options for your warehouse? Request more information today. Roll Container Gallery

2 Sided Foldable Roll Container

3 Sided Foldable Roll Container

4 Sided Foldable Roll Container

2-sided roll cage nested

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Video: Company Introduction | Warehouse Storage Solutions - Aceally

Aceally (International) Group is the world's leading manufacturer and provider of high-quality industrial and commercial storage solutions, Its sales network has spread all over the world, including Australia, the Middle East, North America, South America, etc. Established in 1999 by Victor Wong, Aceally has now developed into a big Group owning more than 1,200 staff and 4 factories located in Nanjing, Nantong, Kunshan, and Xiamen, covering a total area of 150,000 ㎡. Our products range from selective pallet racking and shelving technology to various warehouse equipment accessories. With our professional design team, we have years of experience to provide the best solutions to our customers. Whatever your requirement is Aceally Group can make a genuine contribution to improving your business by providing a first-rate working and storage environment. https://www.youtube.com/watch?v=rJTDWmpQSoM Read the full article

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What are the daily maintenance methods for the storage racks?

Storage Racks and Shelves are widely used in many modern enterprises, but many people only know how to use them but do not know how to protect and prolong their service life. Here, we will bring you some routine maintenance methods to help you prolong the service life of storage racks. The cleaning and preservation aspects of the storage racks require our special attention. Here are 10 maintenance points: - Cleaning of storage rack Cleanliness is very important for a storage shelf because storage shelves are generally placed in the warehouse, and few people pay attention to the warehouse. Only when you need something will you think of it. So few people clean the storage shelves. Frequent cleaning of storage shelves will prolong the service life of storage shelves. Cleaning storage shelves is not always done with water. Moreover, washing the shelf with water is easy to oxidize the surface of the shelf, which greatly shortens its service life of the shelf. Tools, accessories, and workpieces (products) shall be placed in order, and pipes and lines shall be in order to avoid blocking the channel. Moreover, the neatly placed storage shelves are not easy to hit, which increases the safety of storage shelves and goods. - Storage rack placementTools, accessories, and workpieces (products) shall be placed in order, and pipes and lines shall be in order to avoid blocking the channel. Moreover, the neatly placed storage shelves are not easy to hit, which increases the safety of storage shelves and goods. - Safety of storage shelf wholesaleBe sure to remember the weight of the storage shelf and don't put the goods outside the weight to avoid safety accidents. - Use of wholesale storage shelvesThe inherent parameters of storage shelves shall be strictly arranged to store goods. Being overweight will seriously affect the service life of storage shelves. - Prevent excessive humidity in the warehouse Apply protective paint regularly to reduce rust, check every day, fix loose screws in time, and ventilate in time to prevent dampness in the warehouse. - Avoid too much sunshineProperly ventilate the storage shelves, prevent wet goods from being placed on the storage shelves, and drain and dehumidify as much as possible. - Follow the principle that the bottom of the shelf is heavier than the bottomThe weight of goods placed on the storage shelf must be within the bearing capacity of the storage shelf. The warehouse keeper shall mark the bearing and ultimate load on the storage shelf. - Set anti-collision guardrailAccording to different storage shelves, channel widths, and means of transport, a set of anti-collision columns shall be provided. Install crash barriers at access locations. - Specify the storage shelf use systemDifferent warehouses and different commodities have different convenient methods for the storage shelves of each warehouse. The ultimate way to achieve this goal is to establish a storage shelf use system for the warehouse keeper so that every storage shelf user can learn and abide by it. - Equipped with power to drive the car Heavy and high-rise storage rack warehouses must be equipped with electric top trolleys, and the use and operation of top trolleys must be operated by licensed personnel. Most of the columns of warehouse shelves are deformed by non-designated personnel using carts. Read the full article

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ACL Radio Shuttle

Table of Contents - Advantages of ACL Radio Shuttle - Higher technical capacity - Higher compatibility and stability - More Intelligence - Higher safety - Styles of ACL Radio Shuttle - Technical Parameters: Economic Type, Standard Type, High-configuration type, Heavy loading type. - Technical Parameters: Low-temperature type, Wifi type, Stacker type, M/S type. - Outline dimensions and weight: - Radio Shuttle Affiliated Equipment- 1) Rescue equipment - 2) Charging cabinet - 3) Auxiliary placement system - 4) Auxiliary rescue system - Radio Shuttle Project Gallery

Maintain maximum selectivity and increase the efficiency of your operation with the ACL Pallet Shuttle. A Radio Shuttle, also known as a pallet runner, is a semi-automatic storage and retrieval system that maximizes warehouse space. The shuttle car can move along the track inside the storage aisle and is easily managed by remote control. Warehouse operations run more smoothly because forklifts do not have to access racks, reducing the risk of accidents. The forklift only leaves the load on the track, and the pallet shuttle automatically picks it up and moves it. The trays are as compact as possible, each slotted in its place. Since forklifts do not need to drive into the driveway, loading and unloading times are shorter, and storage capacity is higher and deeper. In other words, the Pallet Shuttle System provides a compact storage solution that reduces operating costs and improves supply chain performance, enabling optimal smart warehousing.

Pallet Shuttle Structure

ACL Radio Shuttle consists of a base platform equipped with wheels to enable it to move, a pallet lifting system on the shuttle itself, and a long list of sensors and detection readers that collect information from its environment and enforce safety measures. The shuttle is equipped with different status indicators to inform the operator of any possible error, battery level, or whether it is on or off.

Advantages of ACL Radio Shuttle

Higher technical capacity - ACLII-A shuttle speed: V_empty 1.5m/s, V_full 1.0m/s. Global lead - ACLII-B shuttle carrying capacity: 1.5T. Global lead - ACLII-T shuttle carrying capacity: 2T. Global lead - Efficiency: about 1.5~2 times faster than other counterparts. - Rapidity and stability: realize both rapidity and stability. Higher compatibility and stability - Suitable for a different warehouse: Normal temperature, low temperature, cool, and corrosion warehouse; - Suitable for different pallets: Wooden pallets, plastic pallets, steel pallets, thin edge pallets, dark pallets, incomplete pallets, etc. Compatible with big and small pallets. - The Pallet Shuttle System is anti-interference designed. The detection signal adopts a special detecting mode, and the instantaneous interference signal is shielded; - The imported customized remote control is adopted, which is stable and reliable and has a far transmission distance, and a high IP class ; - German laser detection is adopted, which is not affected by the environment and has accurate and reliable detection.; - Lithium battery is safe and reliable and has a long lifetime.; - Japan bearing, joint bearing with military quality, high-grade screw, and special mounting technology to ensure not loose for a long time.; - The guide wheel has a locking mechanism, which does not need to be adjusted for three years; - Each process considers all possibilities to ensure that the order can be executed in any case. More Intelligence - Intelligent in-stock design: Cargo on the in-stock end can be recognized within one meter no matter where the cargo locates or what status shuttle is, And also can recognize the crushed cargo; - Intelligent out-stock design: Out-stock has two modes, first when no cargo is detected on the out-stock end the OUT can be executed, but in another mode, out-stock is one by one successively. During out-stock, location can be automatically regulated if an inaccurate pallet location is found. Cargo out-stock with designated quantity can be realized, and the quantity still can be kept in case of power failure; - Intelligent shifting-stock design: Two kinds of shifting-stock functions such as FIFO and FILO can be realized by remote control. When shifting-stock action is interrupted, one button is to continue shifting-stock; - COUNT function: ACLII-B has a COUNT function, which is real-time indicated by remote control. It is convenient to count up product quantity in each laneway and the continuous count is supported. - Parameter standardization design: Various parameters are set up by remote control to match various applications so that such applications become more flexible. - More convenient operation: customized remote control, Chinese or English operation panel, status prompt and alarm prompt in English make operation simplified.; - Swift Maintenance: The operator can acquire the status and alarm message of the shuttle in English through remote control, and get trouble-eliminating methods by looking up the maintenance manual or contacting the manufacturer for solutions. Higher safety - Self-inspection function of component: Once the component has a fault or damage, the equipment can make self-inspection and send an alarm prompt. - Collision protection: The equipment is equipped with an obstacle avoidance sensor to timely send an alarm for the emergent stop in case of an obstacle, which can play the role of collision protection and shield the false alarm for forklift detected on the end of the shuttle carrier; - Light cargo falling prevention: Use hardware and software as two kinds of protection to ensure the cargo not falling. - Forced running function: Once dust affects laser detection, the equipment can be moved to the end through the forced running function, which does not need a rescue vehicle; - All low-temperature design: By means of low-temperature resistance design with moisture-proof function and without the heating device, the system can normally work under a low temperature of -25℃and reliable like a normal temperature shuttle. - Feed protection function: When the low battery is, the radio shuttle executes the current action, then returns to the HOME position for alarm. No more accepting instructions; - The laser is equipped with a protective board: to avoid laser damage or angle deviation due to misoperation by the forklift operator.

Styles of ACL Radio Shuttle

Our Radio Shuttle comes in 8 styles: Economic Type, Standard Type, High-configuration type, Heavy loading type, and Low temp. type, Wifi type, Stacker type, M/S type. The following two tables are their technical parameters. Technical Parameters: Economic Type, Standard Type, High-configuration type, Heavy loading type. ParametersEconomic typeStandard typeAdvanced typeHeavy load typeLoading capacity max.Max 1500kgMax 1500kgMax 1500kgMax 2000kgRunning speedVmax_empty: 1.0m/s Vmax_full: 0.8m/sVmax_empty: 1.2m/s Vmax_full: 0.8m/sVmax_empty: 1.5m/s Vmax_full: 1.0m/sVmax_empty: 0.8m/s Vmax_full: 0.6m/sDrive motorDomestic brush /brushless servo motor 48VDC 600WImported brush servo motor 48VDC 600WImported brushless servo motor 48VDC 600WDomestic brush motor 48VDC 800WServo driverDomestic customized servo driverDomestic customized servo driverImported brushless servo driverDomestic customized servo driverLift motorDomestic motor 48VDC 450WImported motor 48VDC 500WImported motor 48VDC 500WDomestic motor 48VDC 540WLift height≤45mm≤45mm≤45mm≤45mmMove positioning: Laser sensorGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKPallet positioning: Laser sensorGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKLift control:proximity switchGermany P+FGermany P+FGermany P+F/SICKObject detection: photosensorGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKControl systemSiemens S7-200 PLCSiemens S7-200 PLCSiemens S7-200 PLCSiemens S7-200 PLCRemoter: two-wayCustomized IMTCustomized IMTCustomized IMTCustomized IMTPower supplyLithium batteryLithium batteryLithium batteryLithium batteryBattery capacity48V, 30AH48V, 30AH48V, 30AH48V, 40AHRunning time≥8h≥8h≥8h≥8hCharging time3~4H3~4H3~4H3~4HBattery lifetimeCharge times≤1000Charge times≤1000Charge times≤1000Charge times≤1000Operation modeRemote controlRemote controlRemote controlRemote controlRunning noise≤60db≤60db≤60db≤60dbPainting colorFrame (black) Others (light gray)Frame (black) Others (light gray)Frame (red) Others (light gray)Frame (black) Others (light gray)Ambient temperatureTemp: 0℃~50℃ Humidity: 5%~95%Temp: 0℃~50℃ Humidity: 5%~95%Temp: 0℃~50℃ Humidity: 5%~95%Temp: 0℃~50℃ Humidity: 5%~95% Technical Parameters: Low-temperature type, Wifi type, Stacker type, M/S type. ParametersLow-temperature typeWifi typeStacker typeM/S typeMaximum payloadMax 1500kgMax 1500kgMax 1500kgMax 1500kgRunning speedVmax_empty: 1.0m/s Vmax_full: 0.8m/sVmax_empty: 1.5m/s Vmax_full: 1.0m/sVmax_empty: 1.5m/s Vmax_full: 1.0m/sVmax_empty: 1.5m/s Vmax_full: 1.0m/sDrive motorImported brush servo motor 48VDC 600WImported brushless servo motor 48VDC 600WImported brushless servo motor 48VDC 600WImported brushless servo motor 48VDC 600WServo driverDomestic customized servo driverImported brushless servo driverImported brushless servo driverImported brushless servo driverLift motorImported motor 48VDC 500WImported motor 48VDC 500WImported motor 48VDC 500WImported motor 48VDC 500WLift height≤45mm≤45mm≤45mm≤45mmMove positioning: Laser sensorGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKPallet positioning: Laser sensorGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKLift control: proximity switchGermany P+FGermany P+FGermany P+FGermany P+FObject detection: photosensorGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKGermany P+F/SICKControl systemSiemens S7-1200 PLCSiemens S7-1200 PLCSiemens S7-1200 PLCSiemens S7-1200 PLCremoter: two wayCustomized IMTCustomized IMTSpare domesticSpare domesticPower supplyLithium batteryLithium batteryLithium batteryLithium batteryBattery parameter48V, 40AH48V, 30AH48V, 30AH48V, 30AHRun time≥8h≥8h≥8H≥8HCharging time3~4H3~4H3~4H3~4HBattery lifetimeCharge times≤1000Charge times≤1000Charge times≤1000Charge times≤1000Operation modeRemote controlWCS dispatch/ Remote controlWCS dispatch/ Remote controlWCS dispatch/ Remote controlRunning noise≤60db≤60db≤60db≤60dbPaintingFrame (black) Others (light gray)Frame (red) Others (light gray)Frame (red) Others (light gray)Frame (black) Others (light gray)Ambient temperatureTemp: -25℃~50℃ Humidity: 5%~95%Temp: 0℃~50℃ Humidity: 5%~95%Temp: -25℃~50℃ Humidity: 5%~95%Temp: 0℃~50℃ Humidity: 5%~95%

Outline dimensions and weight:

ModelPallet sizes （mm）Weight (kg)A (mm)B (mm)C (mm)D (mm)E (mm)ACLII-10121000X12002858311270193273ACLII-11131100X13002958731370193273ACLII-12101200X10002809571070193273ACLII-12111200X11002909571170193273ACLII-12121200X12003009571270193273ACLII-12131200X13003109571370193273ACLII-12141200X14003209571470193273ACLII-12151200X15003359571570193273ACLII-12161200X16003459571670193273ACLII-13111300X110030010571170193273ACLII-14101400X100031011571070193273ACLII-14111400X110032011571170193273ACLII-14121400X120033011571270193273ACLII-14141400X140035511571470193273ACLII-14151400X150036511571570193273 Note: Different dimensions of radio shuttle can be tailor-made as per various kinds of pallets and rails. Pallet sizes, i.e. 1200X1000 (front number 1200 means fork-in direction /width direction, rear number 1000 means width direction)

Radio Shuttle Affiliated Equipment

1) Rescue equipment The rescue vehicle of the radio shuttle is equipment to drag the radio shuttle to the cargo rack port, when the radio shuttle cannot move on the rack due to trouble. Manual mode is adopted to make forward or backward with the handle. The operating method is as follows: First of all, the rescue vehicle is forked to the radio shuttle rail by forklift, then the operator moves the rescue vehicle to the faulty radio shuttle. Firstly switch off the main power supply of the radio shuttle, then connect the radio shuttle to the rescue vehicle by the hook. Then move them to the cargo rack port by the manual handle. Remove the hook, then fork out the rescue vehicle and radio shuttle separately. 2) Charging cabinet The charging cabinet, equipment to charge the battery of the radio shuttle, has two charging positions. The charging position circuit is designed with an independent power supply, which can charge two batteries simultaneously or charge one battery together. Charging will automatically stop when the battery is fully charged. The charging cabinet has simple operation and convenient application. 3) Auxiliary placement system When working on higher racks, forklift operators often drop off radio shuttles due to insufficient sight or less experience. In order to solve this problem, our company has developed a set of auxiliary placement systems for the radio shuttle, which can provide the forklift with a visual interface to prevent the radio shuttle from dropping off by misoperation. 4) Auxiliary rescue system When a radio shuttle is rescued by a rescue vehicle, the radio shuttle with cargo is hardly dragged out if the radio shuttle is on heavy duty. By means of this auxiliary system, pallets can be firstly placed on the rail, then radio shuttle directly dragged out!

Radio Shuttle Project Gallery

Harbin low-temp Project

Harbin low-temp Project

Stacker radio shuttle Project

Stacker radio shuttle Project

Sinopec China Project

Sinopec China Project

Sinopec China Project

Sinopec China Project

M/S shuttle AGV Project

Japan Goo.N Diapers Project

India Project

India Project Read the full article

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Push Back Racking (FILO) - Advantageous For Medium To High SKU Counts

Push Back Pallet Racking is a gravity flow racking system for the accumulation of pallets, designed for FILO load management (first pallet in, last pallet out).Push-back pallet rack provides high-density storage where pallets are stored up to five deep. Using a forklift, pallets are pushed back on inclined rails mounted inside the racking. When a pallet is withdrawn, the one behind automatically slides forward to the front position of the pallet racking.

The Benefits of Push-Back Pallet Racking:

- Excellent space utilisation - Ideal for bulk storage, order consolidation, and despatch - Advantageous for medium to high SKU counts - High density, allowing for the storage of up to five pallets deep - First pallet in, last pallet out (FILO)

What is Push-Back racking?

Push back rack is a live storage system that stores pallets on wheeled carts nesting on inclined storage rails. When a product is loaded into a push-back racking system, a pallet is placed onto a cart and pushes the pallet at the pick face back in one position.Push-back racking for pallets has a single loading and unloading area, at the front of the structure, and the unit loads are stored by pushing the previous ones toward the back of the rack. It can also be combined with other storage systems which makes it a versatile solution.

Why choose a push-back rack system?

Push-back racking has enjoyed rapid growth in popularity recently due to offering similar space savings as a drive-in, with typically 3 to 5 times greater selectivity. This growth has been spurred by marketing trends such as rapid increases in the number of SKUs, mass customization, and more rapid product obsolescence. Each level in a push-back system holds a series of nested rolling carts, operating in a lane that slopes upward away from the pick face. Improved selectivity over Drive-In, which Push-Back often replaces. Efficiency vs. Drive-In – trucks do not need to drive into rack loads that come to them at the pick face. Less rack. Truck and product damage vs. Drive-In- with no trucks driving inside the rack. Advantages Over Single Selective Racking - In a typical three-deep, back-to-back Push Back system, space savings would amount to around 40% vs. a Single Selective Rack. - Converting an existing space from Single Selective to Push Back would accommodate an increase of about 60% in pallets stored. - Over-head Push-Back (loaded and unloaded from replenishment aisle in rear) ensures optimal use of vertical space above floor level Pallet Flow picking system.

Matters that need attention

There are a number of particular factors to satisfy before making a push-back purchase: - Pallet quality must be considered. - Carts should be linked to avoiding "runaway carts". - The slope is critical to both safety and operability. - The "vertical profile" of the nesting carts may be critical if there are height restrictions in the building. - The system must be designed for dynamic loads – in simple terms, this meant it needed to be stronger than static pallets. This also means that Push-Back requires more complex engineering. One substandard component and your system may not flow! Unfortunately, we've seen customers victimized in this way. - The pushback system is starting to be misused, just like the drive-in system was once. You need to ensure that the correct SKU cross-section is stored in the Push-Back system. Interested in finding out more about Push Back Pallet Racking or Push Back Pallet Racking options for your warehouse? Request more information now. Read the full article

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Very Narrow Aisle (VNA) Pallet Racking

Very Narrow Aisle Pallet Racking (VNA) combines the advantages of adjustable pallet racking and compact pallet racking systems with better use of the available space while maintaining direct access to all the stored unit loads. Aceally VNA pallet racking systems are designed to meet the new generation of warehouses up to 17 meters high, designed around the operating tolerances of Very Narrow Aisle (VNA) equipment with aisles marginally wider than the load. Such structures must have a high level of rigidity and accurate manufacturing tolerance. Increased capacity with increased height Warehouse capacity can be increased by an additional 40% over Selective Pallet Racking by increasing operational height and reducing operation aisle.

High-Bay Storage Advantages

- Good stock rotation - Good order picking: 100% selectivity - Fast picking rate - Good product protection - 50% net pallet area usage of the overall warehouse area - Limited pallet redundancy as the system can run at 95%+ capacity - Uses guide rails or wire guidance for fast movement in the aisle

Main applications of Very Narrow Aise (VNA) Racking System:

VNA Very narrow aisle rack is a widely used solution as it is very versatile and optimizes space. Especially recommended for companies whose warehouses have any of the following characteristics: - Warehouses that need direct and instant access to each unit load, but also need to optimize the available space. - Warehouses with unit loads of very lots of references. - Warehouses that store heterogeneous products that require a high turnover rate. - Warehouses with a small footprint, but very tall systems can be installed.

Most Suitable for:

Designed to meet the new generation of distribution centers up to 17 meters high, it requires a super flat floor. Interested in finding out more about narrow aisle racking or very narrow aisle racking options for your warehouse? Request more information now. Some of our VNA Very Narrow Aisle Pallet Racking projects photos:

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Drive-in Racking System

Aceally Drive-in Racking is a high-density storage solution that maximizes available space and height in the warehouse by reducing the forklift operating aisles. It is frequently used in facilities with a low number of product lines. The Drive-in rack consists of an easy-to-assemble and resets modular structure, which makes it easy to maintain. This compact system is appropriate where space utilization is more important than the selectivity of stored loads. when you need to store homogeneous products with a large number of pallets of the same reference, this compact system is the optimal and most common pallet storage system.

Advantages and features for Drive-in Racking 

- Space optimization above 80% - High-density storage - Low stock rotation - Easily assembled modular structure. - Low maintenance and low assembly costs make this system one of the most cost-effective systems. - Ideal for cold, chill storage, and bulk storage applications - Suitable for easily damaged or fragile loads

2 Types of Compact System

Compact racks can be either drive-in racks, with only one aisle, where the last load in is the first one out, or drive-through racks, with entrances and exits, where the first load in is the first one out.There are two types of storage for compact systems, the Drive in type being the most common:Drive-in Racking (LIFO - Last In First Out) This is the most common compact racking system that requires only one aisle for the forklift. It uses the LIFO (last-in-first-out) method, so the last one in is the first out. Drive-in compact rack drives are suitable for warehouses with low material turnover.Drive-through Racking (FIFO - First In First Out) This solution requires two entrances, one on each side of the rack. It uses the FIFO approach since the first one in is the first out. Because it allows access from both the front and rear, drive-through compact racking is a system suitable for high-turnover products. Read the full article

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Pallet Racking Beam Connectors for Racking System

A Beam Connector is also known as a Beam Hook. It is a kind of racking accessory. We offer a variety of beam hooks to clients all over the world. Custom sizes and colors are also available.Custom designed and built to meet your specific needs and requirements. Supply Ability: 50000 Tons per Month.We offer professional consultation and design. Allow our experienced engineers to assist you in designing a storage system that best suits your particular needs.We also FREE offer:- Professional CAD Drawings - Stamped Engineered Drawings

Our pallet rack shelving system with advanced equipment, especially:

- Shot Blasting Machine: it's one of the most advanced technology for surface cleaning, using high-speed particles to clean metal surfaces. Compared with traditional acid pickling, it’s better at cleaning and more efficient. - AkzoNobel Powder Coating: it’s one of the best powder, colorful and highly decorative  - GEMA airbrush: By controlling the coating thickness uniformity, it can eliminate blind angle, achieve a high-grade coating effect and improve production efficiency. Interested in finding out more about Pallet Racking Beam Connectors or Other Racking Accessories for your warehouse? Request more information now. Read the full article

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Galvanized Upright Post -- New Star in the European Market

To reduce the cost of the whole storage solutions, we always try many cost-effective designs and new materials for our clients' warehouses.  Galvanized upright post is a new and popular application in the Drive-In and Drive-through system which is a very high-density and popular racking system with a high density which is ideal for homogeneous, low-rotation products with a large number of pallets. This racking system is very suitable for volume cargo with few categories.

Drive-in consists of a continuous block of frames and an undivided aisle. The workers can drive the forklift right into the center of any rights, then pick up pallets easily. By doing this, an enterprise can realize the first-in-last arrangement of goods and improve the utilization rate of warehouse space and working efficiency. Compared with a selective pallet racking system, this design does not require cross beams, the pallets are put on continuous rails which are supported by brackets on each level. Top and back bracing are linked very stable. The drive-in racking system is also named the corridor racking system. The Height of the drive-in system should be lower than 11000mm for its stability and safety considerations. If the system with only one end for the bays, it is a drive-in, instead, if with two ends, then it is a drive-thru. With only one entrance, the last pallet into a row is necessarily the first to be taken out. Drive-thru with two entrances, so it can FIFO arrangement. It is good for goods with an expiration date or wherever shelf life is a major concern. Apply the galvanized upright post and bracket rails, like the project photo attached, it is not only to meet customers’ storage demands but also to reduce the budget. That’s why such designs and systems are more and more applied in the market. Read the full article

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What are the characteristics of different types of logistics trolleys?

The logistics trolley is also called table trolley, cargo trolley, roll container, or cage trolley. It is a unit of mobile assembly equipment equipped with four casters for transporting and storing materials. It is often used in the logistics distribution of large supermarkets or the logistics turnover between factory processes. The table trolley adapts to the ambient temperature: -25°C-80°C (try to avoid direct sunlight and be close to heat sources). The display of products stored in the table trolley is eye-catching. During transportation: on the one hand, it protects the safety of materials. On the other hand, it will not cause clutter for the sorted and equipped products. Loading and unloading are very labor-saving; the wheels are usually designed as two directional wheels and two universal wheels to facilitate manual implementation. The logistics trolley can carry the weight according to the design of the goods.The common types are fixed, detachable, and folding logistics trolleys. The difference between them is the structure. The roll container itself plays a great role in warehousing logistics and has various advantages. For example, it is convenient for transportation, high visibility, and folding. cargo trolley is widely used. So what are the characteristics of different types of table trolleys?

Folding Logistics Trolley

The difference between the folding logistics trolley and the fixed logistics trolley is that the Folding Roll Container is not fixed and it can be folded. The former is L-shaped and the latter is U-shaped. The stability of the roll container with this structure is its biggest advantage. It will not dump, so transportation can be carried out more smoothly; Compared with the first structure, the manufacturing of this structure is more difficult.

Fixed Logistics Trolley

From the appearance, the fixed logistics trolley has strong aesthetics in both shape and surface treatment; From the point of view of connection points, all adopt welding treatment, so the structure is more firm; At the same time, there are no obvious welding points on the surface of the cage trolley, because it has all adopted invisible treatment; Strong stability; Long service life, which can reach 5-8 years; It is suitable for distribution, transfer and long-distance transportation.

Detachable Logistics Trolley

The specific detachable structure includes a base and four side nets. Detachable logistics trolley can make the loading and unloading process more convenient and simple; From the process of handling, the labor time cost can be reduced to a certain extent, so as to improve the production capacity to a certain extent; This structure has a wide range of applications and is a very common cargo transfer tool. Read the full article

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Video: Aceally Pallet Rack

Aceally Heavy duty pallet rack has the following standard: high-quality steel from large-scale steel group company; each resolution is specially designed for each customer. Types of column section are: 80mm, 90mm, 100mm, 110mm, 120mm, 130mm, 140mm, 150mm, 160mm. Types of rack structures are pallet rack, drive-in, push back, gravity, and VN Selective Pallet Racking, commonly known as adjustable pallet racking, this is perhaps the most popular and economical form of pallet racking providing safe 100% selective storage up to 11.5m in height, fully utilizing valuable is space. Aceally Pallet Racking can be designed to meet virtually any pallet size or weight and can be used in conjunction with all types of lift trucks. A wide range of accessories is available to accommodate non-standard loads. It is the simplest of all Pallet Rack Storage Systems and provides access to every pallet. Low-cost equipment can be used offering simple adjustability and adaptability. Storage density is low with only 35% floor space used and only 25% cubic space used. https://www.youtube.com/watch?v=SP_4WIb8g7Y Read the full article

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Video: Light Duty Shelving Factory | Warehouse Storage Solutions

Aceally (NanTong) Logistics Equipment Co., LTD is located in the west industrial park in Nantong city Jiangsu province, covering an area of 10,000 m2 which includes a 6000 m2 building area. We are specialized in manufacturing all kinds of different metal products, such as light-duty shelvings, steel gratings, steel platforms, etc.We have introduced completely advanced steel strip automatic continuous punching lines, cold-forming steel sections, advanced pretreatment process equipment, CO2 automatic welding lines, imported CNC bending machines, plate shearing machines, high-precision spraying lines, and automatic packing machines.Meantime, we possess a highly efficient workshop and assembly line for large-scale production with a great number of skilled technical workers. With all these professional advanced production equipment mature processing technologies, perfect quality assurance system, and shrimp working procedures control and constantly learning the high technologies from international and domestic logistics equipment manufacturers.All these ensure our high quality and products and elegancy in crafting. All the advantages make our products popular in the Middle East, the United States, Britain, Australia, Singapore, South America Africa, and other countries.https://www.youtube.com/watch?v=VC3XPD9pPEI Read the full article

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Five principles to be followed when storing goods on storage shelves

There are many kinds of storage shelves. At present, the commonly used shelves include medium-sized shelves, beam shelves, through shelves, shuttle shelves, cantilever shelves, attic shelves, fluency shelves, etc. these shelves should follow the following five principles in operation and use:

Anti shelf overload: during the design and manufacture of storage shelves, the shelf manufacturer will select materials and set a rated load according to the load. During the storage of goods, the weight of each layer of goods shall not exceed the maximum load of the shelf design.

Prevent goods from exceeding the width: the overall dimension of the storage shelf is fixed, the shelf layer height and shelf width have been limited, and the overall dimension of the pallet and goods shall be 100mm smaller than the net space of the shelf.

Anti collision: during the installation of storage shelves, sufficient forklift operation space shall be reserved, and anti-collision foot guards or anti-collision barriers shall be installed to avoid the forklift hitting the shelves during operation. When storing and storing goods, the speed shall be slowed down and handled with care as much as possible to prevent the forklift from descending too fast, causing great impact and damaging the shelf beam.

Prevent top heavy goods: when storing goods on storage shelves, the order should be from the bottom layer to the same layer. The principle of storing heavy goods on the bottom layer and light goods on the top layer should be followed.

Prevent using unqualified pallets to store goods. When all goods are stored on the shelf, pallets or containers with load and structure meeting the shelf use requirements shall be used. The pallets on the shelf shall adopt Sichuan word and Tian word bottom pallets or double-sided pallets as far as possible, and the shelves can also be equipped with laminates, shelf layer nets, cross beams and other auxiliary facilities.

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What are the precautions for installing storage shelves

The installation and use of storage shelves can effectively improve the utilization and management efficiency of warehouse space, so as to improve work efficiency. So, what are the precautions for installing storage shelves? Let's introduce it to you.

Before the installation and construction of storage shelves, be familiar with the drawings and formulate the construction scheme. Master the on-site transportation road, switching power supply, etc. On site roof and internal coating works are basically completed, relevant foundation floors and ditches are completed, the concrete strength shall be less than 75% of the design strength, and the nearby garbage must be cleaned.

During the assembly of storage shelves, the dimensions of components shall be effectively checked one by one. The construction scope shall be determined according to the plan and the axis, edge line and elevation line of relevant buildings. Determine the position of the datum line and draw a line according to this datum.

According to the height and weight of the column piece, manual (pulley, etc.) and mechanical (truck crane, etc.) methods can be adopted, and a certain number of beams can be equipped to form a stable structure. After standing, check the orientation and size of the arrangement number according to the drawing, and make preliminary adjustments to the height, vertical and horizontal. If there are other accessories, install them one by one to make the data meet the standard, and then install them according to the arrangement.

Horizontally and vertically adjust the whole storage shelf until it reaches the standard. Test the deflection under the beam. For people with stacker or forklift, alignment test run shall be carried out. Any fastener must be tightened. The bolt must leak from 2 ~ 4 pitches of the nut. After the countersunk screw is tightened, the countersunk head shall be buried in the component and shall not be exposed.

The above are the matters needing attention in the installation of warehouse shelves. I hope it will be helpful to you. If you want to know more about storage shelves, please contact us.