American Quality Management

A California based auditing and consulting firm that has been helping companies maintain their ISO and AS Certifications for 25 years. American Quality Management's Google+ American Quality Management's Blog

[aqmauditing2014]

St. Joseph’s School Commends American Quality Management for Its Generosity to the Lakota Children

American Quality Management, a consulting firm based in Montebello, CA, has announced that they have received recognition for their donation in support of the Lakota (Sioux) children at St. Joseph School. The school has the mission of educating and providing housing to Native American children and their families. The company is a consulting and auditing firm that is focused on helping companies of various sizes in developing a world class quality management system that is based on international quality standards, such as ISO 9001, AS9100, and ISO 14001.

Connie Smith, a spokesperson for American Quality Management, says, “We felt that it was only right that we should help the Native American children at St. Joseph’s School. It was an opportunity to give back to the community and to focus on our human nature and our innate need to contribute to people around us. Making a contribution to a worthwhile cause is always essential.”

American Quality Management is made up of a team of quality management professionals who apply a comprehensive quality management approach to help clients accomplish the best results with the highest possible return on investment. For more than 25 years, they have been assisting companies achieve and maintain their ISO and AS certifications. This is because they truly understand the challenges that companies face in trying to meet customer expectations, including the requirements of the AS or ISO standards.

They can help clients get certified and then assist them in improving their system and their specific business methods, enabling them to optimize their benefits from the new systems. For instance, this may be in the form of a tailor-fitted quality management application that can actually help business run better than ever while enjoying the results of their hard work due to significant increases in cost savings and efficiency.

American Quality Management provides consulting services with regards to the different quality standards: AS9100, ISO 9001 and ISO 14001. While the AS9100 certification was primarily developed for the aerospace and defense industry, it can also be used in other industries when a quality management system with additional requirements over an ISO 9001:2105 system is necessary. ISO 9001 is the standard that is based on several quality management principles, including the motivation and implication of top management, strong customer focus, continuous improvement, and the process approach. With an ISO 9001 certification, customers are ensured to get consistent, good-quality products and services.

Meanwhile, ISO 14001:2015 is the standard for environmental management systems. Its purpose is to allow a company to improve its environmental performance through a systematic approach that contributes to sustainability. This standard helps a company achieve the purposes of its environmental management system that offer value for the company itself, the environment, and interested parties.

The team of quality management professionals at American Quality Management will work with clients to establish a program suitable to their needs. They will provide consulting and system maintenance services involving various tasks. They will also provide on-site consumer audit support for training and safety. For training, this will involve a number of tasks, such as: internal auditing, corrective and preventive actions, root cause analysis, lean principals, risk assessment, team work, and value stream mapping. For safety, this will include: safety training, safety documentation, illness injury prevention program, safety inspections, safety meetings, and OSHA requirements.

The work to be done by American Quality Management will have a number of phases. Phase 1 is the discovery stage, where they check existing documentation and perform process mapping. Phase 2 is the documentation preparation stage, where they establish the manuals, procedures, forms, training, and other data for the particular company. Phase 3 is the implementation and training stage, where they provide process owner training and quality management system training. Phase 4 is the internal audit and management review stage. Phase 5 is the certification audit stage, where they prepare the audit package and provide onsite support for the third-party registrar audit.

Companies who want to learn more about the quality consulting and auditing services offered by American Quality Management may want to visit their website, or contact them through the telephone or via email.

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[aqmauditing2014]

St. Joseph’s School Commends American Quality Management for Its Generosity to the Lakota Children

American Quality Management, a consulting firm based in Montebello, CA, has announced that they have received recognition for their donation in support of the Lakota (Sioux) children at St. Joseph School. The school has the mission of educating and providing housing to Native American children and their families. The company is a consulting and auditing firm that is focused on helping companies of various sizes in developing a world class quality management system that is based on international quality standards, such as ISO 9001, AS9100, and ISO 14001.

Connie Smith, a spokesperson for American Quality Management, says, “We felt that it was only right that we should help the Native American children at St. Joseph’s School. It was an opportunity to give back to the community and to focus on our human nature and our innate need to contribute to people around us. Making a contribution to a worthwhile cause is always essential.”

American Quality Management is made up of a team of quality management professionals who apply a comprehensive quality management approach to help clients accomplish the best results with the highest possible return on investment. For more than 25 years, they have been assisting companies achieve and maintain their ISO and AS certifications. This is because they truly understand the challenges that companies face in trying to meet customer expectations, including the requirements of the AS or ISO standards.

They can help clients get certified and then assist them in improving their system and their specific business methods, enabling them to optimize their benefits from the new systems. For instance, this may be in the form of a tailor-fitted quality management application that can actually help business run better than ever while enjoying the results of their hard work due to significant increases in cost savings and efficiency.

American Quality Management provides consulting services with regards to the different quality standards: AS9100, ISO 9001 and ISO 14001. While the AS9100 certification was primarily developed for the aerospace and defense industry, it can also be used in other industries when a quality management system with additional requirements over an ISO 9001:2105 system is necessary. ISO 9001 is the standard that is based on several quality management principles, including the motivation and implication of top management, strong customer focus, continuous improvement, and the process approach. With an ISO 9001 certification, customers are ensured to get consistent, good-quality products and services.

Meanwhile, ISO 14001:2015 is the standard for environmental management systems. Its purpose is to allow a company to improve its environmental performance through a systematic approach that contributes to sustainability. This standard helps a company achieve the purposes of its environmental management system that offer value for the company itself, the environment, and interested parties.

The team of quality management professionals at American Quality Management will work with clients to establish a program suitable to their needs. They will provide consulting and system maintenance services involving various tasks. They will also provide on-site consumer audit support for training and safety. For training, this will involve a number of tasks, such as: internal auditing, corrective and preventive actions, root cause analysis, lean principals, risk assessment, team work, and value stream mapping. For safety, this will include: safety training, safety documentation, illness injury prevention program, safety inspections, safety meetings, and OSHA requirements.

The work to be done by American Quality Management will have a number of phases. Phase 1 is the discovery stage, where they check existing documentation and perform process mapping. Phase 2 is the documentation preparation stage, where they establish the manuals, procedures, forms, training, and other data for the particular company. Phase 3 is the implementation and training stage, where they provide process owner training and quality management system training. Phase 4 is the internal audit and management review stage. Phase 5 is the certification audit stage, where they prepare the audit package and provide onsite support for the third-party registrar audit.

Companies who want to learn more about the quality consulting and auditing services offered by American Quality Management may want to visit their website, or contact them through the telephone or via email.

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[aqmauditing2014]

Supply Chain Optimization in the Age of COVID

The COVID-19 pandemic has forced companies worldwide to scale back production and transportation, temporarily close, or shut down permanently. These disruptions have severely impacted global supply chain optimization.

Supply chain optimization is key to operating at optimal performance, and the health crisis has created new challenges for businesses across all industries to maintain their highest rate of productivity.

If companies want to survive throughout the pandemic and successfully emerge from it, they must focus on protecting and improving their supply chain efficiency. To do so, business leaders need to:

Understand the ways the disease has impacted their supply chains

How they can adapt to these changes

Learn the steps to take to protect themselves

Plan for the future of supply chain optimization post-COVID-19

Diving Deeper: How COVID-19 Affects Supply Chain Optimization

Reduced Workforce

Over 235 countries have recorded Coronavirus cases, with more than 35 million people infected, and over one million deaths as of early October 2020, according to the Johns Hopkins University Center for Systems Science and Engineering. In the U.S., there have been 7.4 million cases and 210,000 deaths from the disease.

Following government guidelines, companies have taken steps to ensure their employees’ safety, such as requiring face coverings, social distancing, remote work, and limiting the number of employees on each shift. Many employees have also refused to return to work out of fear for their health.

All these factors have created a reduced workforce, leading to less product manufacturing and slower delivery times.

For example, consider the farming industry. Many farms rely on migrant workers as their workforce. Shortly after the pandemic hit, the U.S. announced immigration and travel bans, which included seasonal migrant workers.

Over the spring and summer, countless farms faced a shortage of labor to pick produce. The situation left farmers with excess fruit and vegetables rotting in unharvested fields. That meant less produce reached consumers, and what did reach them came at an inflated price.

Supply and Demand

While reduced production has reduced supply, demand shortages have ravaged other industries. The travel and leisure industries have suffered the hardest. Since the pandemic started, fewer people are buying airline tickets or booking hotel rooms, and many hot tourist destinations are in lockdown.

Airline travel was essentially grounded at the start of the pandemic. Customers were simply too fearful to fly. As a result, many airline companies have reduced their daily flights, removed routes, and scaled back plans to purchase new planes.

With more planes left on the ground, fewer planes need regularly scheduled maintenance and updated parts. Companies that manufacturer those parts will either build up a surplus or limit production capacity.

Companies that build airplanes are in the same boat. The slowdown or cancellation of airplane production has caused a ripple effect for airplane part production companies.

For example, Boeing temporarily stopped producing its 787 Dreamliner planes at facilities in South Carolina and Seattle due to COVID-19 restrictions. The Chicago-based company applied for federal relief to cover losses and to boost its supply chain.

These examples are just a small window into the havoc COVID-19 has wreaked on supply chains worldwide—like dominos, supply and demand changes affect every link in the chain. The pandemic has forced companies to place emphasis on planning short-term and long-term contingency plans. Only those who find innovative ways to mitigate supply chain disruptions will be standing when the economy stabilizes, and that requires supply chain optimization.

How Companies are Adjusting

Six months into the pandemic, companies are learning to steer through supply chain problems by developing new policies. Many business leaders find themselves:

Staying away from single-source dealers

Ordering extra inventory

Reviewing their contracts with suppliers

Developing mapping to maximize efficiency

Bidding Farewell to Single-Source Dealers

In an attempt to get the best deal, many companies narrow down the field of suppliers to one company. While this may drive the price of the product down, it can leave those same companies without a Plan B.

If a company’s single-source supplier can’t deliver a product, then the company is left to scramble to find another supplier. The pandemic has highlighted just how dangerous counting on Plan A can be, as many suppliers have either shut down or been unable to manufacture their products.

Smart logistics managers are now lining up contingency plans for their supply lines with a hybrid approach where they order products from two or more suppliers. While it may increase costs, the move provides insurance that the company will receive its products and continue to meet customer demands.

Ordering Extra Inventory

Many companies rely on just-in-time manufacturing to reduce supply chain waste. With this system, suppliers deliver materials according to a pre-arranged schedule. This approach works efficiently because manufacturers can order the exact amount of product necessary without any excess.

However, we never know when the next crisis will hit. Right now, the world is dealing with a pandemic. The next international calamity could be a natural disaster in a geographical location that is a critical link in the supply chain, a war, or who knows what else.

To plan for the worst, companies have begun to stock up on inventory to reduce the chance of a shortage of materials if an unplanned event impacts their primary supplier. Just-in-time ordering hasn’t been abandoned, rather cautiously reserved for less-vital supply chain elements.

Reviewing Contracts with Suppliers

The pandemic has raised some red flags on the current contracts suppliers and manufacturers have agreed to, as well as on future contracts. Due to fewer flights, closed ports, and fewer trucks on the road, product delivery has been delayed.

Companies are closely monitoring their existing contracts with suppliers to determine what obligations each party is liable for. When existing contracts are set to expire, companies are considering the ramifications of the pandemic and future global emergencies that could arise.

Developing Mapping of a Supply Chain to Maximize Efficiency

When it comes to supply chains, companies have different tiers of suppliers. The Tier 1 level is primary suppliers, while Tier 2 is secondary suppliers.

For a company to manage an international crisis, it must keep track of all its suppliers – and not just the Tier 1 level. The disruption of one supplier can halt or delay the entire supply chain. Companies that have visibility across all levels can survive a supply chain catastrophe, mostly unscathed.

General Motors is a perfect example of this approach. When the tsunami of 2011 impacted Japan, GM invested in mapping tools. These supply chain tools helped GM to discover which suppliers were close to the event.

In turn, GM figured out what steps were necessary to avert a major disruption to its supply chain.

As the coronavirus first originated in Wuhan, China, companies with updated mapping tools knew whether they had suppliers in the area. If they did, they were able to reach out to suppliers in other areas or countries to order their products.

How Companies are Safeguarding Their Supply Chains

Almost every industry is currently focused on taking preemptive measures to diminish the threat of COVID-19 on their supply chains when it comes to personnel—and rightly so. Here are a few examples of the steps that may counter future delays:

Focus on showing employees how they can avoid catching the coronavirus. Business leaders must remind the workforce to wear a face covering, remain six feet apart from co-workers, and frequently wash their hands.

Develop a screening process. Companies are requiring employees to answer a series of questions to determine their risk and possible exposure to COVID-19.

Take temperatures daily to test for a fever with a touchless thermometer. The Centers for Disease Control considers someone with a temperature of 100.4 degrees or greater to have a fever.

Plan for a daily reduction in the workforce. According to the CDC, employees who have a confirmed COVID-19 diagnosis or contact with someone who does must quarantine for at least 14 days. Businesses must prepare for employees to remain out of work with contingency plans to cover for anyone unable to return to work for an extended period.

Measures to protect supply chains that are not related to personnel are also a worthy consideration, such as:

Concentrate on cash flow

Understand Tier 1 supplier risk management

Identifying multiple suppliers and eliminating single-source suppliers

Managing inventory levels

Following trends in supply and demand

Developing supply chain mapping tools

The Future of Supply Chain Optimization During a Pandemic

The COVID-19 pandemic has established new norms in supply chain optimization. Experts predict manufacturers will shift from international suppliers to more regional outfits. They also see a move away from single-source suppliers to multi-source suppliers – even if it comes at a higher cost to consumers.

Above all else, the pandemic has taught companies to think more strategically to avoid falling victim to international emergencies. They will need to take advantage of the latest supply chain optimization technology to figure out how to continue to maximize and sustain peak productivity.

[aqmauditing2014]

COVID-19 Impact on Manufacturing

The coronavirus pandemic has put the world as we know it on pause. As of August 2020, more than 24 million people have contracted the virus, leading to more than 822,000 deaths worldwide. The United States has been one of the hardest-hit countries, and people everywhere have felt the COVID-19 impact on manufacturing.

Manufacturers have seen production, demand, and revenue fall across all business areas, from mining to mechanical engineering. Many companies are struggling to maintain cash flow and handle their existing debts. Some manufacturers cannot outsource production remotely, disrupting the entire supply chain.

As detrimental as the coronavirus pandemic has been for people’s well-being and the economy, COVID-19’s impact on manufacturing has benefitted some industries as much as it has harmed others. While these benefits do not act as counterbalances for the hundreds of thousands of lives lost, these adaptions suggest a way forward from the crisis.

How COVID-19 Affects Lean Manufacturing

The pandemic has touched communities across the world, from hospitals to hotels and schools to service industries. We’ve seen both influxes in demand and dramatic drop-offs. Even five months after the initial outbreak hit the US, we have seen shortages in hospital cots, surgical masks, and ventilators.

Consider the pivot of Pathfindr, an asset tracking business in the United Kingdom. The company makes sensors that track parts during the manufacturing process, thanks to GPS and Bluetooth.

Since the pandemic, Pathfindr’s engineers have redesigned their technology to help people maintain social distancing. As a result, they have created a device called the Safe Distancing Assistant that gives users a jolt if the gadget senses them reaching to touch their face.

The same applies to manufacturers in San Diego. The city’s core manufacturing strengths include defense, aerospace, craft brewing, and shipbuilding. Disruptions to the supply chain have forced many local manufacturers to adapt their business models to meet demand, including:

ResMed: A company known for treating sleep apnea, they have begun producing respirators and ventilators for hospital and residential use.

Orucase: This travel bag manufacturer now makes half a million medical-grade face masks per day.

Cubic: The public tech company that provides products and services for transportation and defense has pivoted to prototype ventilators.

Flexsystems: This plastic products manufacturer has updated its operations to create splash guards and fabric masks for healthcare professionals and residents.

How Manufacturing Is Adapting

We have already touched on issues and adaption within the crisis management and response. The manufacturing ecosystem remains fragile in other sectors. Here are some of the current issues we face in the workforce, supply chain, and finance, as well as how manufacturers can respond with practical steps.

Workforce

Safety should be every company’s top priority, now and in the future. Every manufacturing company should implement additional safety measures if they haven’t already. That includes determining which jobs employees can perform remotely and which must occur on-site.

Manufacturing, like countless other industries, has experienced labor cuts and cost structure overhauls. These declines may continue as long as critical sectors, like travel and aviation, remain stifled under the coronavirus. Some companies may benefit from outsourcing labor, whether they move their information technology to the cloud or hire contractors to fill in for full-time employees.

Other potential steps include:

Training employees on proper safety protocols

Eliminating non-essential travel

Encouraging remote working

Encouraging sick employees to stay home

Finding new ways to work with more remote employees

Operations and Supply Chain

While manufacturers can adapt to new demands, they must prepare for bottlenecking domestically and abroad. The weakening supply chain will likely increase strain on operations over the coming months, and lower levels of manufacturers may suffer.

Cutting discretionary operations can reduce the stress of the coronavirus pandemic in the short term. The real question is whether or not companies have the financial reserves to outlast the recession. The remaining manufacturers of surviving companies will have a leg up when we reach a new normal.

Some other steps manufacturers can implement include:

Improving sanitation

Automating as much as possible

Updating best practices

Communicating with staff

Evaluating cybersecurity

Transferring knowledge via the supply chain

Finances

The COVID-19 impact on manufacturing has put us in uncertain times when it comes to producing necessary items. No one knows with certainty the best path forward, and many companies have made changes to adapt to these new challenges.

Companies should prioritize transparency as they address ongoing hurdles. Leaders should disclose pressing risks and the ripple effect they may have on trade and taxes. Multinational companies should look overseas for a resurgence of cash flow as the United States stagnates in its recovery.

Other solutions may involve resolving employee mobility issues for people in COVID hotspots and considering the impact of tariffs on the new manufacturing climate. As manufacturers navigate these obstacles, they should proactively talk with stakeholders to minimize surprises and unexpected setbacks.

[aqmauditing2014]

American Quality Management Discusses The Importance Of Lean Manufacturing In The Age Of Coronavirus

American Quality Management, a California based auditing and consulting firm, has released an article that discusses the importance of lean manufacturing post the coronavirus pandemic. Lean manufacturing is a manufacturing method that aims for minimum waste while increasing efficiency. The article claims that the pandemic has created new opportunities for incorporating lean manufacturing principles in industries across many fields.

To explain its point of view, the article cites the example of Pioneer, an Ohio-based production company, that specialized in horse-drawn farm equipment. When there was an acute shortage of medical equipment in the country owing to the spike in coronavirus cases, the company stepped up to leverage its manufacturing capabilities to fill the gap in the market. Within 2 weeks the company was able to establish a hospital cot prototype, network directly with relevant industry partners, and produce 50 cots on their first day of fabrication. Eventually, the company was able to get to the point where they were producing 2 cots per minute. AQM claims that this is an excellent example of utilizing lean manufacturing methods to maximize efficiency at a given task.

The article also details other techniques that are being incorporated in the workspace to deal with the coronavirus pandemic. It states that many companies are redesigning physical spaces to prioritize worker safety. To prevent the spread of COVID-19, workspaces are being shuffled to enforce employee spacing according to social distancing guidelines. Another initiative that has been undertaken is the setup of visual displays of proper distancing and hand-washing techniques. Workspaces also have point-of-use cleaning supplies spread throughout their physical production space.

The article goes on to say that all of these measures would be not effective were it not for maintaining close communication between all employees. The lean manufacturing model accommodates the need for greater communication by pushing for more regular team check-ins and greater leadership alignment. The article says that the onus is on team leadership to identify top-priority tasks. The article goes on to recommend that leaders sideline non-essential tasks to maximize efficiency depending on the manufacturing capacity. This involves adapting to consumer needs and streamlining the products and services that are in high demand.

The article also talks about the surge of mandatory mask mandates in many industries. These mandates are being instituted by manufacturing companies not only for the safety of their workers but also for the financial security of the organization. However, some workers have actively resisted these mandates because of the nature of their work. For example, some employees who work in sparsely populated cities or those who operate in physical spaces with built-in employee distancing practices have been resisting the mask mandates.

Connie Smith, the owner of American Quality Management, talks about the future of the manufacturing industry in optimistic terms. She says, “Though there have been major challenges for lean manufacturing in the wake of the coronavirus, industry leaders have accepted the challenges head-on and have been instrumental in transforming those difficulties into unique opportunities for growth. We are tracking all the new developments as the industry goes through a period of upheaval. Now, more than ever, it is important for companies to form strong working relationships with each other to share knowledge. That is going to be vital for creating fast and effective solutions to keep up with the demands of the market.”

American Quality Management helps companies acquire and maintain their ISO and AS Certifications. This includes the AS9100, the AS9120, or any of the required ISO standards, ISO 9001:2015, or ISO 14001. The company’s team of ISO 9001 consultants aim to provide solutions for a business’s QMS, environmental, and safety programs. American Quality Management claims to provide properly defined projects including specific goals, milestones, agendas, status reports, and action items to help a business achieve its certification goals and increase its operational efficiency. They have been operational in California for more than 25 years. The company has a contact form on its website for interested parties to elaborate on their quality management system needs and to request quotes.

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[aqmauditing2014]

American Quality Management Discusses The Importance Of Lean Manufacturing In The Age Of Coronavirus

American Quality Management, a California based auditing and consulting firm, has released an article that discusses the importance of lean manufacturing post the coronavirus pandemic. Lean manufacturing is a manufacturing method that aims for minimum waste while increasing efficiency. The article claims that the pandemic has created new opportunities for incorporating lean manufacturing principles in industries across many fields.

To explain its point of view, the article cites the example of Pioneer, an Ohio-based production company, that specialized in horse-drawn farm equipment. When there was an acute shortage of medical equipment in the country owing to the spike in coronavirus cases, the company stepped up to leverage its manufacturing capabilities to fill the gap in the market. Within 2 weeks the company was able to establish a hospital cot prototype, network directly with relevant industry partners, and produce 50 cots on their first day of fabrication. Eventually, the company was able to get to the point where they were producing 2 cots per minute. AQM claims that this is an excellent example of utilizing lean manufacturing methods to maximize efficiency at a given task.

The article also details other techniques that are being incorporated in the workspace to deal with the coronavirus pandemic. It states that many companies are redesigning physical spaces to prioritize worker safety. To prevent the spread of COVID-19, workspaces are being shuffled to enforce employee spacing according to social distancing guidelines. Another initiative that has been undertaken is the setup of visual displays of proper distancing and hand-washing techniques. Workspaces also have point-of-use cleaning supplies spread throughout their physical production space.

The article goes on to say that all of these measures would be not effective were it not for maintaining close communication between all employees. The lean manufacturing model accommodates the need for greater communication by pushing for more regular team check-ins and greater leadership alignment. The article says that the onus is on team leadership to identify top-priority tasks. The article goes on to recommend that leaders sideline non-essential tasks to maximize efficiency depending on the manufacturing capacity. This involves adapting to consumer needs and streamlining the products and services that are in high demand.

The article also talks about the surge of mandatory mask mandates in many industries. These mandates are being instituted by manufacturing companies not only for the safety of their workers but also for the financial security of the organization. However, some workers have actively resisted these mandates because of the nature of their work. For example, some employees who work in sparsely populated cities or those who operate in physical spaces with built-in employee distancing practices have been resisting the mask mandates.

Connie Smith, the owner of American Quality Management, talks about the future of the manufacturing industry in optimistic terms. She says, “Though there have been major challenges for lean manufacturing in the wake of the coronavirus, industry leaders have accepted the challenges head-on and have been instrumental in transforming those difficulties into unique opportunities for growth. We are tracking all the new developments as the industry goes through a period of upheaval. Now, more than ever, it is important for companies to form strong working relationships with each other to share knowledge. That is going to be vital for creating fast and effective solutions to keep up with the demands of the market.”

American Quality Management helps companies acquire and maintain their ISO and AS Certifications. This includes the AS9100, the AS9120, or any of the required ISO standards, ISO 9001:2015, or ISO 14001. The company’s team of ISO 9001 consultants aim to provide solutions for a business’s QMS, environmental, and safety programs. American Quality Management claims to provide properly defined projects including specific goals, milestones, agendas, status reports, and action items to help a business achieve its certification goals and increase its operational efficiency. They have been operational in California for more than 25 years. The company has a contact form on its website for interested parties to elaborate on their quality management system needs and to request quotes.

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[aqmauditing2014]

Lean Manufacturing in the Age of COVID-19

Lean manufacturing relies on the principle of efficiency with minimum waste. The process applies to industries across many fields, but it is especially relevant to the manufacturing sector among ISO 9001 certified organizations.

The COVID-19 pandemic and its effects on production have created new opportunities for lean manufacturing. This change has challenged the possibility of complete waste reduction, although many manufacturers are rising to the occasion.

COVID-19’s Effect on Lean Manufacturing

As the COVID-19 pandemic began to hit communities all across America, hospitals and medical centers grappled with an overwhelming demand for care but limited medical supplies. Shortages of hospital cots, surgical masks, and other equipment were widespread.

The exponential increase in demand for supplies was a turning point for the production industry—an opportunity to utilize lean manufacturing to address the rapidly incoming problems of coronavirus.

As an example, Ohio-based production company Pioneer quickly connected the rampant medical supply shortage with its manufacturing capabilities. Before coronavirus, Pioneer specialized in horse-drawn farm equipment. When coronavirus started to surge in the midwest, leaders of Pioneer took only two weeks to:

Establish a hospital cot prototype

Connect with relevant industry partners

Produce 50 cots on their first day of fabrication

Then, by utilizing lean manufacturing, Pioneer created a task time of just 30 seconds. In other words, they were now producing two cots every minute.

The COVID-19 pandemic has highlighted the importance of lean manufacturing. With high stakes and short deadlines, the manufacturing industry can ultimately realize the growth possible in zero waste production.

Industry leaders at Pioneer demonstrated that we do not need to reinvent manufacturing every time new problems arise. Instead, we can rely on the already existing network of production capacity to achieve different goals.

How the Manufacturing Sector Is Adapting

Lean manufacturing during coronavirus shows that there will always be new and effective strategies to maximize efficiency in production. As the world changes during the time of COVID-19, production strategies are changing as well.

The manufacturing sector is adapting to the effects of the pandemic in the following ways:

Worker Safety: Worker safety is of the utmost importance. Companies are redesigning physical spaces to prioritize worker safety. If remote work is not an option for a particular industry, it can arrange employee spacing and distance to prevent the spread of COVID-19.

Visual Displays: Many manufacturing sectors have visual displays of proper distancing and hand-washing techniques. They also have point-of-use cleaning supplies spread throughout their physical production space.

Communication: While employees might be at a greater physical distance from each other, having close communication remains essential. The lean manufacturing model pushes for more regular team check-ins and greater leadership alignment.

Another strategy includes team leadership identifying top priority tasks. Depending on capacity, leaders sideline non-essential tasks to maximize efficiency. Also, company leaders are adapting to consumer needs and streamlining the products and services that are in high demand.

Masks and Metal Fabrication During Coronavirus

Many manufacturing industry workers have witnessed the surge of employee mask mandates. However, some workers have actively resisted these mandates because of the nature of their work. For example, some employees:

Work in sparsely populated cities

Operate in physical spaces with built-in employee distancing practices

Mask mandates are making an appearance across all industries. For example, metal fabrication industries are pushing for their employees to wear protective masks. It is not only for the safety of their workers but also for the financial security of the organization.

The specifications of the mandates are different depending on an employee’s sector. However, all businesses could face lawsuits for refusing to enforce it.

For example, the steel market has been rapidly adjusting to its new demands following coronavirus. The market witnessed a decrease in overall steel demand; however, the surge in scrap production allows the industry to consolidate its material costs.

The steel market industry is using the lean manufacturing model to:

Maintain its pre-COVID-19 levels of production

Integrate new manufacturing techniques

Adjust to new levels of demand

Thinking Ahead

The COVID-19 pandemic continues to send ripple effects into all parts of the manufacturing industry. So, new perspectives and approaches are increasingly important. As the pandemic has shifted the supplies and demands of the industry, it has also improved the potential for complete manufacturing efficiency.

Coronavirus poses several challenges for lean manufacturing. Fortunately, capable industry leaders are transforming those difficulties into unique opportunities for growth. Relationships between companies are vital for creating these fast and effective solutions.

When lean manufacturing for coronavirus ends, companies like Pioneer will be able to scale back production quickly. As for the steel market, they are keeping their eyes on scrap prices. As steel prices decrease, there are service centers hesitant to put in orders.

[aqmauditing2014]

Understanding and Meeting OSHA Safety Signage Requirements

Every day, American workers operate and work around machinery and equipment that could harm or kill them. Thanks to workplace safety efforts, which continue to improve, accidents uncommon. Nevertheless, the over 3 million on-the-job injuries reported in 2014 demonstrate that there is still plenty of room for improvement.

One easy, simple, and cheap way to improve workplace safety is through appropriate safety signage. Clear, effective safety signs not only prevent accidents, but they also increase efficiency and elevate workplace safety awareness.

The benefits of proper safety signage to any employer are clear. What isn’t so clear are the regulatory requirements for these signs. The following outlines where to find these requirements and what they mean in practice.

OSHA and ANSI

OSHA and ANSI are the two regulatory bodies that publish standards for safety signage in the workplace. 29 CFR 1910.105, which is OSHA’s Specifications for accident prevention signs and tags, outlines signage design requirements and specifies where safety signage is required.

The ANSI Z535 standard goes still further, specifying standardized coloring and pictograms for different types of hazards. The ANSI standard specifies every aspect of the safety sign:

It stipulates sign and label colors.

It establishes and defines “signal words,” such as “DANGER” or “WARNING.”

It spells out correct text size and style.

It specifies the proper placement of signs and labels.

ANSI standards are revised periodically; the most recent revision of the Z535 standard was in 2011. Employers should make sure that any new labels they print comply with this current standard.

Classes of Hazards and Their Signage

OSHA and ANSI categorize safety hazards into three primary classes of severity, each with its corresponding signage.

Danger signs alert the reader to the most serious hazards, where he or she must be especially careful. The signal word “DANGER,” preceded by a safety alert symbol, are printed in white letters against a red background. This type of sign indicates that death or serious injury will almost certainly result if a hazard is not avoided.

A warning sign is appropriate for a hazard that could cause death or serious injury, but doesn’t pose a risk severe enough to warrant a danger sign. Warning signs include the word “WARNING,” preceded by a safety alert symbol, printed in black letters against an orange background.

Caution signs advise of hazards that could result in minor or moderate injury if not avoided. Caution signs include the word “CAUTION,” preceded by a safety alert symbol, printed in black letters against a yellow background. Caution signs are often employed to advise against unsafe practices.

A fourth hazard classification encompasses biological hazards. These alert personnel to the presence of this type of hazard.

Other Types of Safety Signage

Besides just warning of hazards, other types of safety signs can help to promote a safe and orderly work environment. These include:

Notice Signs: Using white letters on a blue background, these communicate directions, procedures, and other important information about a machine, a designated area, or equipment. The information conveyed is not related to risk of injury.

General Safety Signs: As opposed to alerting the reader of a hazard, these provide helpful safety information. These may relate to first aid, sanitation, or suggested general safety policies. They are printed with white letters on a green background.

Admittance Signs: These explain the consequences and potential hazards associated with entering a designated area.

Fire Safety Signs: These indicate the location of emergency firefighting equipment and fire exits.

Non-Hazard Signs: These simply convey information, such as indicating the way through a facility. Although they have nothing to do with safety hazards, they are still safety signs, since they promote an orderly, safe work environment.

Placement of Safety Signs

OSHA specifies when a safety sign is necessary in 29 CFR 1910.145(f)(3). It states that these:

“Shall be used as a means to prevent accidental injury or illness to employees who are exposed to hazardous or potentially hazardous conditions, equipment or operations which are out of the ordinary, unexpected, or not readily apparent. Tags shall be used until such time as the identified hazard is eliminated or the hazardous operation is completed.”

If these conditions are met, then the OSHA standard specifies that the safety sign placement should be “as near as possible” to the hazard.

Safety signs must be visible and readable from a safe distance. 29 CFR 1910.145(f)(4) requires the signal word (DANGER, WARNING, or CAUTION) to be readable from at least 5 feet away. The logic behind this is to alert a worker of a hazard while he or she still is far enough away to avoid it.

One other important requirement is that the safety sign itself must not present a hazard. For instance, a safety sign with exposed, pointed corners or sharp edges would be its own hazard.

[aqmauditing2014]

How a SWOT can make your life easier

If a business is looking to thrive, it needs to define its objectives, as well as any factors which may negatively impact those objectives.

A SWOT (strengths, weaknesses, opportunities, threats) analysis allow a business to determine both internal and external factors which may affect a businesses profits and objectives, then effectively react to them to minimize or even eliminate potential losses.

Strengths are what makes the business unique and what they can do better than the average business, such as having low employee turnover or good customer relationships. When analyzing strengths, a business needs to review what it perceives as its own internal strengths, as well as what the market perceives as the strengths of the business. After determining strengths, a business should then work on enhancing them even more in order to create more opportunities for the business.

Weaknesses, on the other hand, represent internal improvements a business should make or options it should possibly even avoid. Weaknesses also hurt a business since they hinder it from achieving objectives; however, a business can better achieve an objective by identifying weaknesses early. Examples of weaknesses include having high production costs, too much overhead or a low marketing budget.

Opportunities serve as indicators of external areas where a business can grow or adapt to stay relevant with competition in the market, as well as ways in which a business can achieve objectives. Opportunities can range from producing and providing a new product due to high demand in the market, to recognizing and reacting to market trends ahead of time to increase profits and relevancy.

Threats are both current and potential challenges which a business is facing or may face in the future. External threats can include economic issues such as a depressed market or competitive issues like a rival producing a new product or starting a new marketing campaign. The key to identifying threats to a business is to create a plan to counterattack the problems, which will affect success and future growth.

A SWOT analysis is beneficial for businesses because it is a low-budget, quick way of brainstorming and strategically planning methods that will increase profits and achieve objectives. It also allows a business to use its strengths to combat its weaknesses if possible. Unfortunately, though, SWOT is most effective at a micro level rather than a macro level, so it is best for a business to use the analysis model with a specific objective in mind.

Overall, a SWOT analysis is an effective way for a business to react to and even eliminate profit losses, as well as efficiently achieve its objectives, by identifying internal and external factors within and around the business. Using the simple SWOT analysis structure can help a business quickly answer questions related to its present and future concerns by logically looking at the issues at hand to help brainstorm the appropriate solutions and strategic plans. Although it should not be used as a primary tool, it represents a helpful guide to make a business more productive.

[aqmauditing2014]

American Quality Management Recertifies for ISO 9001

American Quality Management, a consulting firm based in Montebello, California, has announced with pride that they have been recertified for ISO 9001:2015. The company is a consulting and auditing firm that specializes in providing assistance to companies of any size in establishing world class quality management system that comply with international quality standards, such as ISO 9001, AS9100, and ISO 14001. With their recertification, they will be able to continue offering help to their clients in undergoing an audit and receiving an ISO 9001 certification confirming their company’s management systems registration.

Connie Smith, a representative for American Quality Management, says, “This certification accomplishment positions you among the best in your industry for fulfilling the ISO requirements. This certificate also represents a major investment for your organization; tremendous resources have been dedicated toward this effort, so we encourage you to maximize and leverage the accomplishment.”

According to Connie Smith, there are a number of ways that their clients can leverage their certification. First of all, a certified company can notify its suppliers and customers and encourage them to update their systems with their present certification information. It is to the advantage of the company that all parties that are part of their value chain are notified about this certification accomplishment.

The company may also want to issue a press release to share this particular accomplishment with all employees, customers, suppliers, and prospects. This PR can be posted on the company website and distributed to media outlets who are associated with the company’s particular industry.

The company of quality management consultants also suggests that client companies with this certification to proudly disseminate information regarding the certification accomplishment throughout the organization and even beyond. This can be through the company’s employee communications system, its website, and marketing. The client company may also want to buy some banners, flags, and marketing merchandise that show the NSF logo and the company’s specific ISO certification in the client company’s facility.

American Quality Management offers ISO 9001 certification services for companies that don’t have their own staff for handling the ISO certification process. There are a number of advantages that client companies can enjoy as a result of the ISO 9001 certification. These include: improved customer satisfaction because of the higher quality of products and services; establishment of a food reputation that stands for quality, thus boosting the company’s competitive edge; enhanced efficiency of their everyday operations; lower costs in relation to product returns because of defective products; increase in market share and brand equity; continual productivity improvements; decrease in the need for time-consuming customer audits; enhanced customer trust; optimization of internal communication and processes; and improved accountability standards for all management levels.

The ISO 9001:2015 is a globally recognized quality management standard that has already been implemented in more than 200 countries around the world. It has been accepted as a standard set of rules for managing quality in different kinds of people, languages, and cultures. It has evolved into the most proven quality management standard as a result of its successful implementation that has resulted in improvements in quality, employee efficiency, and a substantial reduction in expensive wastes. This is particularly beneficial for those who are in industries where the profit margins are relatively small.

American Quality Management experts are on hand to use their ISO 9001 expertise to assist client companies who either want to establish an ISO 9001 system for the first time or simply improve on their current quality management system. They also have a lot of experience with regards to the lean six sigma quality system. However, they realize that each business is unique and therefore make sure that the quality management system developed for each particular client company is 100 percent custom-fitted to their unique requirements.

People who need more information about the ISO 9001 consulting services provided by American Quality Management, including other services, may want to check out their website, or contact them on the phone or through email.

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[aqmauditing2014]

American Quality Management Recertifies for ISO 9001 https://t.co/OWHiuv1kgQ

American Quality Management Recertifies for ISO 9001 https://t.co/OWHiuv1kgQ

— Connie Smith (@AQMAuditing) April 24, 2020

from Twitter https://twitter.com/AQMAuditing

[aqmauditing2014]

American Quality Management Recertifies for ISO 9001

American Quality Management, a consulting firm based in Montebello, California, has announced with pride that they have been recertified for ISO 9001:2015. The company is a consulting and auditing firm that specializes in providing assistance to companies of any size in establishing world class quality management system that comply with international quality standards, such as ISO 9001, AS9100, and ISO 14001. With their recertification, they will be able to continue offering help to their clients in undergoing an audit and receiving an ISO 9001 certification confirming their company’s management systems registration.

Connie Smith, a representative for American Quality Management, says, “This certification accomplishment positions you among the best in your industry for fulfilling the ISO requirements. This certificate also represents a major investment for your organization; tremendous resources have been dedicated toward this effort, so we encourage you to maximize and leverage the accomplishment.”

According to Connie Smith, there are a number of ways that their clients can leverage their certification. First of all, a certified company can notify its suppliers and customers and encourage them to update their systems with their present certification information. It is to the advantage of the company that all parties that are part of their value chain are notified about this certification accomplishment.

The company may also want to issue a press release to share this particular accomplishment with all employees, customers, suppliers, and prospects. This PR can be posted on the company website and distributed to media outlets who are associated with the company’s particular industry.

The company of quality management consultants also suggests that client companies with this certification to proudly disseminate information regarding the certification accomplishment throughout the organization and even beyond. This can be through the company’s employee communications system, its website, and marketing. The client company may also want to buy some banners, flags, and marketing merchandise that show the NSF logo and the company’s specific ISO certification in the client company’s facility.

American Quality Management offers ISO 9001 certification services for companies that don’t have their own staff for handling the ISO certification process. There are a number of advantages that client companies can enjoy as a result of the ISO 9001 certification. These include: improved customer satisfaction because of the higher quality of products and services; establishment of a food reputation that stands for quality, thus boosting the company’s competitive edge; enhanced efficiency of their everyday operations; lower costs in relation to product returns because of defective products; increase in market share and brand equity; continual productivity improvements; decrease in the need for time-consuming customer audits; enhanced customer trust; optimization of internal communication and processes; and improved accountability standards for all management levels.

The ISO 9001:2015 is a globally recognized quality management standard that has already been implemented in more than 200 countries around the world. It has been accepted as a standard set of rules for managing quality in different kinds of people, languages, and cultures. It has evolved into the most proven quality management standard as a result of its successful implementation that has resulted in improvements in quality, employee efficiency, and a substantial reduction in expensive wastes. This is particularly beneficial for those who are in industries where the profit margins are relatively small.

American Quality Management experts are on hand to use their ISO 9001 expertise to assist client companies who either want to establish an ISO 9001 system for the first time or simply improve on their current quality management system. They also have a lot of experience with regards to the lean six sigma quality system. However, they realize that each business is unique and therefore make sure that the quality management system developed for each particular client company is 100 percent custom-fitted to their unique requirements.

People who need more information about the ISO 9001 consulting services provided by American Quality Management, including other services, may want to check out their website, or contact them on the phone or through email.

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[aqmauditing2014]

American Quality Management Employee Receives Certificate of Appreciation https://t.co/JHUywAUY02

American Quality Management Employee Receives Certificate of Appreciation https://t.co/JHUywAUY02

— Connie Smith (@AQMAuditing) February 21, 2020

from Twitter https://twitter.com/AQMAuditing

[aqmauditing2014]

American Quality Management Employee Receives Certificate of Appreciation

Montebello, CA based American Quality Management (AQM) is proud to announce that one of their employees recently received an award for her dedication to providing life-changing guide dogs to people with vision loss. The employee, C. Smith, received the certificate of appreciation from an organization that strives to improve the lives of people living with vision loss.

Guide dogs are assistance animals trained to lead blind or visually impaired people around obstacles, allowing their owners to live fuller lives since they have a degree of more freedom when traversing their environment. While they are trained to navigate around certain obstacles, they unfortunately cannot read signs and are color blind. This means the owner has to direct them via the use of signals learned in mobility training. The handler knows where to go and how to go there, and the dog guides them both there safely. Guide animals are also generally exempt from regulations against dogs in public spaces. Smith has been helping blind people get these guide dogs to help them get around safely. Her work led the organization in question, Guiding Eyes for the Blind, to honor her for her efforts.

Guiding Eyes for the Blind is a canine development center in Patterson, New York. Established in 1966, the development center is often the first step in every suitable dog’s journey to becoming a guide dog. The organization is considered an international leader in breeding and genetics, having built their breeding program on best-in-class analyses of genetic data from every step of a dog’s life. Blind and visually impaired men and women from across the United States and other countries come to Guiding Eyes for their guide dogs, a process that requires their participation in the training center’s 19 day program.

“Since our founding by Donald Kauth in 1954, we’ve graduated over 7,000 guide dog teams,” says Guiding Eyes for the Blind. “As an accredited member of the International Guide Dog Federation (IGDF), we’re proud to support their mission to improve and uphold worldwide standards for the breeding and training of guide dogs. We also partner with other organizations to ensure that exceptional dogs who are not suited to guide work may become service dogs.”

Connie Smith works for a quality management consultancy called American Quality Management. The consultancy has been helping companies maintain their ISO and AS Certifications for 25 years. Thanks to the company’s efforts, their clients have met all of the required ISO standards and received suitable solutions for all QMS, environmental and safety programs.

“If your organization needs a cost-effective solution to help qualify or maintain your quality management systems, then look no further,” says the firm. “At AQM, we are never satisfied with you simply passing an audit. We believe that having a piece of paper is secondary to achieving a cutting edge quality system that unquestionably benefits your organization from the ground up. We are professionally trained consultants with over 25 years of auditing and quality management experience, and we won’t rest until we’ve developed a fully customized and state-of-the-art QMS that boosts your quality and delivery to peak levels while trimming your cost and error to its absolute minimum.” Notably, AQM is also ISO 9001 certified. Smith is a part of the AQM team and has worked with the consultancy for years.

Many of the consultancy’s clients have left great reviews of AQM’s services on various platforms. One such review, which can be found on their website, says, “Your team came in not knowing how challenging this task would be, but they accurately assessed the areas that needed special effort and found perfect solutions for the many weaknesses in our company’s QMS. After having been disappointed by other consultant firms and customers relying on us to achieve certification, we were in a desperate position. Your team far exceeded my expectations of professionalism and the level of service provided.”

For more information on Connie Smith, American Quality Management, Guiding Eyes for the Blind and the award Smith received, visit the associated entities’ websites and other online resources. American Quality Management is pleased to have a member of their team recognized for their service to the community.

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[aqmauditing2014]

American Quality Management Employee Receives Certificate of Appreciation

Montebello, CA based American Quality Management (AQM) is proud to announce that one of their employees recently received an award for her dedication to providing life-changing guide dogs to people with vision loss. The employee, C. Smith, received the certificate of appreciation from an organization that strives to improve the lives of people living with vision loss.

Guide dogs are assistance animals trained to lead blind or visually impaired people around obstacles, allowing their owners to live fuller lives since they have a degree of more freedom when traversing their environment. While they are trained to navigate around certain obstacles, they unfortunately cannot read signs and are color blind. This means the owner has to direct them via the use of signals learned in mobility training. The handler knows where to go and how to go there, and the dog guides them both there safely. Guide animals are also generally exempt from regulations against dogs in public spaces. Smith has been helping blind people get these guide dogs to help them get around safely. Her work led the organization in question, Guiding Eyes for the Blind, to honor her for her efforts.

Guiding Eyes for the Blind is a canine development center in Patterson, New York. Established in 1966, the development center is often the first step in every suitable dog’s journey to becoming a guide dog. The organization is considered an international leader in breeding and genetics, having built their breeding program on best-in-class analyses of genetic data from every step of a dog’s life. Blind and visually impaired men and women from across the United States and other countries come to Guiding Eyes for their guide dogs, a process that requires their participation in the training center’s 19 day program.

“Since our founding by Donald Kauth in 1954, we’ve graduated over 7,000 guide dog teams,” says Guiding Eyes for the Blind. “As an accredited member of the International Guide Dog Federation (IGDF), we’re proud to support their mission to improve and uphold worldwide standards for the breeding and training of guide dogs. We also partner with other organizations to ensure that exceptional dogs who are not suited to guide work may become service dogs.”

Connie Smith works for a quality management consultancy called American Quality Management. The consultancy has been helping companies maintain their ISO and AS Certifications for 25 years. Thanks to the company’s efforts, their clients have met all of the required ISO standards and received suitable solutions for all QMS, environmental and safety programs.

“If your organization needs a cost-effective solution to help qualify or maintain your quality management systems, then look no further,” says the firm. “At AQM, we are never satisfied with you simply passing an audit. We believe that having a piece of paper is secondary to achieving a cutting edge quality system that unquestionably benefits your organization from the ground up. We are professionally trained consultants with over 25 years of auditing and quality management experience, and we won’t rest until we’ve developed a fully customized and state-of-the-art QMS that boosts your quality and delivery to peak levels while trimming your cost and error to its absolute minimum.” Notably, AQM is also ISO 9001 certified. Smith is a part of the AQM team and has worked with the consultancy for years.

Many of the consultancy’s clients have left great reviews of AQM’s services on various platforms. One such review, which can be found on their website, says, “Your team came in not knowing how challenging this task would be, but they accurately assessed the areas that needed special effort and found perfect solutions for the many weaknesses in our company’s QMS. After having been disappointed by other consultant firms and customers relying on us to achieve certification, we were in a desperate position. Your team far exceeded my expectations of professionalism and the level of service provided.”

For more information on Connie Smith, American Quality Management, Guiding Eyes for the Blind and the award Smith received, visit the associated entities’ websites and other online resources. American Quality Management is pleased to have a member of their team recognized for their service to the community.

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[aqmauditing2014]

Hello world! https://t.co/heSBloZVME

Hello world! https://t.co/heSBloZVME

— Connie Smith (@AQMAuditing) February 6, 2020

from Twitter https://twitter.com/AQMAuditing

[aqmauditing2014]

Businesses Advised to Update Their Environmental Policy for 2020 https://t.co/miN65beGOH

Businesses Advised to Update Their Environmental Policy for 2020 https://t.co/miN65beGOH

— Connie Smith (@AQMAuditing) December 12, 2019

from Twitter https://twitter.com/AQMAuditing