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How Roof Pipe Support Systems Enhance Performance and Safety

In the realm of industrial and commercial operations, ensuring optimal performance and safety via roof pipe supports is not just a goal – it's a mandate. The landscape of building regulations is rather critical, and a crucial aspect often overlooked is the design and implementation of effective roof pipe support systems.

These unassuming yet indispensable structures play a pivotal role in safeguarding both the performance of rooftop equipment and the safety of workers. Drawing insights from the Occupational Safety and Health Administration (OSHA) guidelines, this article delves into the multifaceted realm of roof pipe supports.

We will highlight their paramount importance in enhancing performance and safety across industries. We will also take a closer look at how PHP Systems/Designs can help improve your rooftop’s integrity while ensuring equipment safety.

Guarding Lives &Adhering to OSHA Mandates In 2017, the Occupational Safety and Health Administration (OSHA) introduced a fundamental set of guidelines that reverberated across industries.It focused on workers assigned to work on rooftops. It focused on not only fall protection but also the extent of mechanical equipment that could be used here.

OSHA now mandates the presence of rooftop guardrail systems for workers operating within six feet of a potential fall hazard. The rationale behind these guidelines is rooted in the grim reality of rooftop falls. These falls account for a staggering one-third of all construction fatalities.

The implications of OSHA's directives are profound. It’s not just the human toll of injuries and fatalities. Companies often fail to adhere to these regulations and therefore open themselves to considerable financial liability.

In cases of proven negligence – such as inadequate fall hazard assessments, subpar safety equipment installation, or insufficient employee training – OSHA-imposed fines can reach up to:

$13,260 per day for unabated violations. A total of $132,598 for willful or repeated violations. Legal battles stemming from rooftop accidents can easily lead to average lawsuit costs of around $54,000. This does NOT include the overall insurance premium hikes. This safety hazard is not only limited to rooftop falls and associated risks. It also considers the overall impact of hazards that equipment and tools present on rooftops. Loose equipment may lead to hazards of its own, especially under wind or snow load. That’s where roof pipe supports come into play.

The Multifaceted Benefits of Rooftop Safety Systems The imperative to enhance safety on rooftops is not solely driven by OSHA compliance. It's rooted in a comprehensive understanding of the hazards that lurk amidst the seemingly innocuous expanse of a commercial roof.

Unprotected rooftop edges can conceal perils, such as:

Pipe trays, Cable runs, Debris accumulation, and Weakened membranes. If not addressed, all of these pose trip hazards and potential sources of catastrophic falls. Even a fall that doesn't culminate in a worker plummeting off the roof can induce grievous harm.

But the story doesn't end with injury prevention. Rooftop accidents incur exorbitant costs beyond fines and litigation. With an overarching objective to minimize these liabilities, industries are actively investing in comprehensive roof pipe support systems.

These systems are designed to intertwine safety, compliance, and economic prudence. They accomplish this objective by ensuring that pipes and equipment wiring is tied off and has no room for debris accumulation.

Mastering OSHA's Compliance Trough Engineering Precision The path to rooftop safety is inherently intertwined with OSHA's guidelines and the application of robust engineering principles. One of the most effective strategies to meet and exceed OSHA's mandates is the installation of walkways or guardrails atop commercial roofs. These systems offer a range of advantages:

Modular Customization: Rooftop guardrail systems are designed as modular components. This enables tailored solutions for diverse roof configurations. Non-Penetrating Anchorages: These rail and walkway systems incorporate non-penetrating anchorages. They facilitate installation without compromising the integrity of roofing membranes. Dual Compliance: Rooftop guardrail systems effectively address two critical OSHA requirements – guardrails for workers within six feet of an edge and guardrails for workers at elevations exceeding 48 inches. Achieving compliance with OSHA's stringent regulations, however, goes beyond a one-size-fits-all approach. Industries vary significantly in their safety needs. Office buildings, industrial complexes, and other facilities necessitate distinct solutions. This is where PHP Systems/Designs enter the spotlight.

PHP Systems/Designs: Engineering Safety, Performance, & Compliance Recognizing the intricate interplay of safety, engineering precision, and compliance, PHP Systems/Designs emerge as a cornerstone of roof pipe support innovation. We offer tailored rooftop solutions. Our consultative approach engages facility professionals to craft support systems that align with industry requirements better.

PHP Systems/Designs excels in engineering OSHA's and other regulatory body’s mandates into rooftop support structures. These systems are customized to accommodate power, HVAC, and industrial systems alike.

Resultingly, we epitomize the synergy between performance optimization and regulatory adherence.HP Systems/Designs contribute to a safer work environment and avert debilitating accidents.

An Arsenal of Support Solutions PHP Systems/Designs offers a rich spectrum of support solutions for all industrial and commercial rooftops. Our solutions seamlessly integrate into the diverse compliance environment. These include:

Pipe Supports: Our supports ensure optimal weight distribution, mitigating the risk of structural damage while enhancing rooftop safety. Duct Supports: PHP Systems/Designs offers duct supports that securely elevate ductwork and ensure efficient airflow. This enhances energy performance and system longevity. Cable Tray Supports: Our cable tray supports facilitate organized cable routing while providing robust support. This way, we contribute towards better safety for years to come. Equipment Supports: Our equipment supports are engineered to withstand seismic pressures, wind loads, and other environmental challenges. This way, we offer a solid foundation for operational excellence. Walkways, Crossovers, Stairs, & Ramps: We help you install walkways, crossovers, stairs, and ramps. They empower workers with secure access, promoting efficiency and reducing the risk of accidents. Platform Systems: PHP Systems/Designs' platform systems create elevated workspaces that ensure optimal weight distribution and enhanced accessibility. As a result, we help reduce the risk of falls and trips on rooftops. Solar Panel Mounts: Our solar panel mounts provide a stable foundation for solar installations. This contributes to sustainability and safety for your equipment, roof, and personnel. What sets PHP Systems/Designs apart is our unwavering commitment to precision engineering. Our goal isn’t just to meet regulatory mandates but to excel in them. In the ever-evolving pursuit of rooftop safety and performance, we are here to be your steadfast ally. roll forming equipment z purlin making machine light steel framing machine for sale

A Custom Equipment Support Project: From Design to Deployment

According to a recent study, over 70% of construction delays are attributed to inadequate planning and poor execution of any aspect of the project. For rooftop projects, this mostly happens due to lack of support structures for equipment and piping systems. This shows just how important a well-designed and properly installed equipment support system can really be.

At PHP Systems/Design, we pride ourselves on our ability to deliver custom support solutions tailored to the unique needs of each project. We are a custom rooftop support system manufacturer, be it for equipment, wires, crossovers, employee safety, or more.

Today, we shall take a closer look at the journey that a custom equipment support project usually goes through. We will focus on different aspects of the project, ranging from design to deployment, focusing on a specific case study: the Spring Branch ISD Admin Building.

The Foundation of a Good Equipment and Pipe Support Structure A good equipment and pipe support structure must be robust, adaptable, and reliable. These structures are critical in maintaining the stability and functionality of essential building systems, such as HVAC, plumbing, and electrical systems. Key factors to consider in designing these support structures include:

Load-Bearing Capacity: The structure must support the weight of the equipment and pipes, including dynamic loads from wind and seismic activity. For instance, here is a table showcasing the capacity of different materials commonly used in equipment and pipe support projects. Component

Load Capacity

Material

Pipe Supports

Up to 1,000 lbs

Galvanized Steel

Equipment Supports

Up to 2,500 lbs

Stainless Steel

Duct Supports

Variable

Aluminum

Material Durability: Materials should be chosen based on environmental conditions, ensuring resistance to corrosion and wear. Flexibility: The design should accommodate future changes or expansions without significant modifications. Compliance with Standards: Adhering to local and international building codes and standards ensures safety and reliability. Vibration Isolation: Effective vibration isolation is crucial to prevent mechanical equipment vibrations from being transmitted to the building structure. Isolation pads or mounts can be used to reduce noise and prolong the lifespan of both the equipment and the building. Ease of Installation and Maintenance: The support structure should be designed for easy installation and maintenance. Modular components that can be quickly assembled or disassembled simplify the process and reduce labor costs. Thermal Expansion Accommodation: Pipes and equipment expand and contract with temperature changes. The support structure should accommodate this thermal movement to prevent stress and potential damage. Weather Resistance: Exposure to outdoor elements requires supports that can withstand harsh weather conditions, including UV radiation, rain, snow, and temperature fluctuations. Weather-resistant coatings and materials are essential for longevity. Aesthetic Integration: For buildings where visual impact is important, the support structures should integrate aesthetically with the overall design. This is particularly relevant in commercial or public buildings where rooftop equipment might be visible. Modularity and Scalability: Modular support systems allow for scalability and reconfiguration. This is beneficial for buildings that may need to upgrade or add more equipment in the future without a complete overhaul of the existing support structure. Cost Efficiency: While initial costs are important, it is crucial to consider the total cost of ownership, including maintenance and potential future modifications. Investing in high-quality, durable materials can reduce long-term costs. Safety Features: Incorporating safety features such as guardrails, anti-slip surfaces, and accessible walkways ensures the safety of maintenance personnel working on the rooftop. Load Distribution: Proper load distribution prevents point loading, which can damage the roof membrane. Distributed loads reduce stress on any single point, ensuring the roof’s integrity is maintained. Case Study: Spring Branch ISD Admin Building The Spring Branch ISD Admin Building in Houston, TX, required a rooftop support system to accommodate various equipment and piping needs. The project involved the installation of pipe supports, duct supports, equipment support systems, cable trays, and other system components.

Assessment Phase The project began with a detailed site assessment. Our team conducted a thorough analysis of the building's structural integrity and existing rooftop installations. We worked closely with the building's management to understand their specific requirements and constraints. We also analyzed the day-to-day loads, geological factors, and more that the roof would experience. Our team also conducted an in-depth anomaly study for the region to ensure that the end-product was ready for anything.

The process involved three critical planning steps:

Site Assessment: Evaluating the rooftop's structural capacity and environmental conditions. Design Phase: Creating detailed design plans tailored to the building's needs. Material Selection: Choosing appropriate materials based on durability and load requirements. Design and Customization Phase During the design phase, we developed custom support solutions to meet the unique needs of the Spring Branch ISD Admin Building. This included designing supports for HVAC units, plumbing pipes, and electrical conduits.

The process involved our teams focusing on:

Pipe Supports: Custom-designed to handle the building's extensive plumbing network. Duct Supports: Modular supports that could be adjusted to accommodate future changes. Equipment Supports: Robust structures designed to support heavy HVAC units and other equipment. One of the major challenges during the installation was the discovery of unexpected rooftop obstructions that were not accounted for in the initial plans. This required immediate adjustments to the duct support designs.

We encountered a series of vents and chimneys that were not in the original design plans. There was also a retaining wall that had several protrusions into the roof itself, drilling into which would impact the overall strength of the rooftop.

Our team decided on manufacturing bespoke support brackets that wouldn’t require any drilling into the rooftop and the pipe was structured such that it allowed the equipment to be installed around these obstructions without compromising stability.

Equipment Support Systems and Cable Trays In addition to the pipe and duct supports, we were also tasked with providing equipment support systems and cable trays. These systems would ensure the safe and organized routing of electrical and communication cables.

The project was executed in several phases over the course of one month. These phases included:

Design and Customization: Detailed planning and design to meet specific project needs. Material Procurement: Sourcing high-quality materials based on project requirements. Installation: Efficient and precise installation, addressing any on-site challenges promptly. Final Inspection: Thorough inspection to ensure all systems are properly installed and functioning as intended. Final Inspection and Handover Upon completion of the installation, a final inspection was conducted to ensure all systems were correctly installed and functioning as expected. The project was completed on time and within budget, thanks to the collaborative efforts of our team and the building's management.

Our inspection checklist included several aspects, including:

Verifying structural integrity of supports under load. Applying geographical loads on the supports to ensure viability. Ensuring all equipment is securely mounted. Checking alignment and stability of pipe and duct supports. Confirming cable trays are properly installed and cables are organized. The Spring Branch ISD Admin Building project showcases the importance of detailed planning, custom design, and precise execution in delivering effective rooftop support systems.

At PHP Systems/Design, we take pride in our ability to address unique project challenges and deliver tailored solutions that meet the highest standards of quality and safety. custom rolling machines roll formed c channel steel manufacturing machines

How to design a multi-unit rv storage facility that pays for itself through 2026 rental rates

Is your land sitting idle while inflation eats your savings? Many property owners feel stuck with land that produces nothing but weeds. You might be tired of volatile markets and rising costs. You want a steady income that doesn’t require a second job.

RV storage is the “boring” business that is actually a gold mine. It offers passive income and incredible stability. Imagine owning an asset that grows in value while paying for its own construction.

In this guide, I will show you how to design a facility using real 2026 rental projections. You will get a clear blueprint to turn your dirt into a legacy asset. With the right design, your storage units will practically pay for themselves.

Why RV Storage is Canada’s Most Resilient Real Estate Asset In 2026, the Canadian real estate landscape is a game of “limited space vs. growing lifestyles.” While traditional residential and commercial sectors face volatility, RV and boat storage have emerged as the “Fort Knox” of passive income. For Canadian investors, the resilience of this asset isn’t just about the economy , it’s about the law and the weather.

The “Great Canadian Driveway Ban” Demand in Canada is no longer optional; it’s legally mandated. In 2026, major municipalities like Calgary, Surrey, and Mississauga have tightened bylaws to preserve “neighborhood aesthetics” and “vision triangles.”

The 36-Hour Rule: In cities like Calgary, you can’t keep an RV on your front driveway for more than 36 consecutive hours. Winter Restrictions: Most Canadian cities now strictly prohibit driveway RV parking from November 1 to March 31 to allow for snow clearing and visibility. Strata & Condo Blocks: In high-density hubs like Vancouver and the GTA, Strata bylaws and Condo Boards almost universally ban oversized vehicles on common property. Owners have two choices: sell the rig or pay for professional storage.

Market Resilience: Stability Amidst the Squeeze Despite broader economic headwinds, the Canadian RV market remains surprisingly “sticky.”

Inventory Trends: Canadian wholesale shipments grew by 4% year-over-year entering 2026. Younger Demographics: The “Van Life” and “Work-from-Anywhere” movement has shifted from a pandemic fad to a permanent lifestyle for younger Canadians who can’t afford a $1.5M detached home with a backyard, but can afford a $120,000 adventure van. The “Luxury Garage” Pivot: High-income households in BC and Ontario are increasingly viewing their RVs as “mobile cottages.” They are willing to pay a premium to protect these six-figure assets from Canadian winters.

The 2026 Rental Yield Landscape (Canadian Averages) The “passive” nature of this asset comes from the high demand-to-supply ratio. In 2026, the scarcity of industrial-zoned land near urban centers has sent rental rates to new heights:

Storage Type Monthly Rate (CAD) Best For Outdoor Gravel Lot $45 – $140 Budget trailers, older units (Alberta/Prairies) Covered (Roof Only) $125 – $275 Protecting seals from snow/UV (Ontario/BC) Fully Enclosed / Heated $450 – $2,000+ Luxury Motorhomes (Vancouver/Toronto Hubs)

Pro Tip for 2026: In Canada, “Heated Enclosed” is the highest-growth sub-sector. With RVs now packed with sensitive lithium-ion battery systems and complex electronics, owners are terrified of the -30°C deep freeze.

The Financial Blueprint : How to Make the Facility Pay for Itself Designing a facility that “pays for itself” means your rental income covers your mortgage, taxes, and operating costs while leaving a profit. In 2026, the Canadian market favors owners who provide protection over simple parking.

Step 1 : Determine Your Target Revenue Per Unit To build a winning model, you must look at 2026 market rates. In high-demand Canadian hubs, owners are moving away from $80 “gravel spots” toward high-margin structures.

Target Enclosed Unit: 12’ x 40’ (480 sq. ft.) Monthly Rent (2026 Est.): $450 – $600 CAD Annual Revenue per Unit: $5,400 – $7,200 CAD By focusing on enclosed or covered units, you can charge 3x more than a simple open lot while using the same amount of land.

Step 2 : Calculate Break-Even Occupancy Construction costs for steel RV storage in Canada currently range from $55 to $85 per square foot for “turnkey” enclosed buildings.

To find your break-even point:

Total Build Cost: A 40-unit facility (approx. 20,000 sq. ft.) costs roughly $1.3M – $1.6M CAD. Debt Service: At 2026 commercial rates (~5.1%), your monthly payment would be around $7,500 – $9,000. Break-Even: You only need about 18 to 22 units (50% occupancy) to cover your bank loan and basic taxes. Everything after that is “found money.” Step 3 : Design for Maximum Revenue Per Acre In Canada, land is expensive. You need to maximize every square meter.

The 50% Rule: Aim for 50% “lot coverage.” On a 1-acre plot (43,560 sq. ft.), you should aim for roughly 21,000 sq. ft. of rentable space. Angled vs. Straight: 60-degree angled stalls allow for narrower drive aisles (approx. 30ft). This lets you squeeze in 5-10% more units than traditional 90-degree parking. Example Pro Forma (2026 Canadian 1-Acre Model)

Item Estimated Figure (CAD) Total Units 40 (Enclosed) Projected Gross Annual Income $240,000 Operating Expenses (Tax, Ins, Maintenance) $35,000 Annual Debt Service $98,000 Net Annual Cash Flow $107,000

Within 12 to 36 months of reaching full occupancy, the facility isn’t just paying for itself , it’s funding your next investment.

Design Decisions That Make or Break Profitability In 2026, a poorly designed facility is a liability. A smart design, however, ensures your units stay full and your maintenance stays low. In Canada, your biggest design challenges are the weather and local bylaws.

Site Selection & Zoning Considerations Not all land is created equal for RV storage. You should look for light industrial (M1 or M2) zoning first. These zones usually allow storage without expensive “conditional use” hearings.

Turning Radii: Modern Class A motorhomes need room to breathe. Ensure your entrance can handle a 50-foot turning radius. Setbacks: Check your local “setback” rules early. These are the distances you must keep from property lines. Drainage: Canadian winters mean heavy spring runoff. Proper grading and “stormwater ponds” prevent your site from turning into a swamp. Choosing the Right Building Type In Canada, you cannot cut corners on structural integrity. Engineered metal buildings are the gold standard for 2026. They are designed to handle specific snow loads based on your exact location.

Durability: Steel doesn’t warp, rot, or attract pests like wood does. Speed: These buildings are pre-engineered. This means they go up much faster than traditional construction. Insulation: Use high-quality vapor barriers. This prevents “sweating” and rust inside the units during temperature swings. Layout Optimization for Maximum Rentable Space Your goal is to fit as many units as possible without making the site hard to use.

The “Golden Ratio” for Units: Aim for units that are 14 feet wide and 45 to 50 feet deep. This fits almost any modern RV or boat. Ceiling Height: You need a minimum of 14 to 16 feet of clearance. This allows for roof-mounted AC units and antennas. Drive Aisles: Don’t be stingy here. Provide 45 to 50-foot drive aisles. Owners will pay more for a facility where they won’t hit a wall. Security Placement: In 2026, high-def AI cameras are a must. Place them at every “blind spot” and the main gate to lower your insurance costs. Navigating the “Red Flags” : How to Avoid Costly Mistakes in the Canadian Market

Building an RV storage facility in Canada is a smart play, but it isn’t without its “potholes.” In 2026, small oversights in planning can lead to massive headaches later. Here is how to navigate the most common hurdles.

“What If It Doesn’t Fill?” The biggest fear for any investor is an empty lot. In 2026, you can’t just “build it and hope for the best.” You need a data-driven approach to ensure 100% occupancy.

Market Validation: Conduct a local feasibility study. Look at areas with high boat and RV registrations but few storage options. Pre-Leasing Strategy: Start your marketing six months before the doors open. Offer “Founding Member” rates to lock in tenants before the concrete is even dry. The Phased Build: You don’t have to build 100 units at once. Start with 20. Once they are 80% full, use that cash flow to fund the next phase. This keeps your debt low and your stress levels lower. Managing Canadian Construction Realities In 2026, weather and supply chains are your two biggest variables. A late start in the spring can mean missing the “peak” storage season in October.

Lock in Pricing: Work with a provider that offers firm, transparent quotes. This protects you from mid-summer steel price spikes. Single-Source Advantage: Using one company for engineering and supply reduces “finger-pointing” between vendors. It keeps your timeline predictable. The Winter Foundation Trap: Avoid pouring concrete in the dead of winter if possible. The heating and hoarding costs can add 20% to your foundation budget. Plan your engineering in the winter so you can hit the ground running in April. Overbuilding vs. Underbuilding Finding the “Goldilocks” zone of design is the difference between a 5-year and a 10-year ROI.

Don’t Go Too “Budget”: A simple gravel lot might be cheap, but it’s easy for a competitor to beat. In 2026, customers want security and protection. Match Local Ceilings: If your local market in rural Manitoba won’t pay $600 for climate-controlled storage, don’t build it. However, in the GTA or Lower Mainland, “premium” is the only way to go. Security is Non-Negotiable: Even a basic facility needs a “Class A” feel. High-visibility lighting and AI-integrated cameras prevent the thefts that can ruin your facility’s reputation overnight. Why Smart Investors Choose Engineered Metal RV Storage Buildings When you are building for the long haul in Canada, your choice of material is the difference between a high-margin asset and a high-maintenance headache. In 2026, pre-engineered metal buildings have become the industry standard for savvy storage investors.

Lower Lifetime Cost of Ownership While wood might seem cheaper on day one, steel wins the marathon.

Zero Rot or Pests: Unlike wood, steel doesn’t warp from moisture or attract termites and rodents. In a Canadian climate, this saves you thousands in yearly repairs. Fire Resistance: Metal buildings are non-combustible. This doesn’t just protect the RVs , it can lead to insurance premiums that are up to 40% lower than wood-frame structures. Longevity: A well-maintained steel facility can easily last 50+ years, maintaining its “curb appeal” and resale value far longer than traditional builds. Faster Build = Faster Cash Flow In the storage business, time is literally money. Every month of construction is a month without rent.

The “Kit” Advantage: These buildings arrive at your site pre-cut and numbered. Assembly is up to 50% faster than traditional “stick-built” construction. Winter Readiness: Metal components aren’t affected by the cold the way wood is. You can continue assembly even when the temperature drops, ensuring you don’t miss the spring “move-in” peak. Designed for the Canadian Winter Canadian snow loads are no joke. An “off-the-shelf” design from a warmer climate will fail here.

Custom Engineering: In 2026, companies like Metal Pro Buildings use advanced software to engineer your facility for your specific local snow and wind loads. Vertical Roof Sheeting: This design encourages snow to slide off naturally, preventing dangerous ice dams and roof stress. Clear-Span Flexibility: Steel allows for massive open spaces without internal pillars. This makes it easy for your tenants to maneuver their 45-foot rigs without hitting a post. The Metal Pro Difference: By choosing an engineered steel partner, you aren’t just buying a building; you are buying a structure designed to maximize your ROI. From modular designs that allow for future expansion to high-efficiency insulation options, steel is the backbone of a facility that pays for itself.

Lifestyle Impact , More Than Just a Storage Facility Investing in RV storage in 2026 isn’t just about moving dirt and erecting steel. It is about buying back your time. For many Canadian investors, this facility becomes the “silent partner” that funds their lifestyle while they sleep.

Predictable Monthly Income Unlike residential rentals, you don’t have to worry about “midnight phone calls” regarding leaky toilets or broken furnaces. RV storage is a low-maintenance asset. Once a tenant is in, they typically stay for years. In 2026, the average stay for an enclosed storage tenant is nearly four times longer than a standard self-storage user.

An Asset That Appreciates As Canadian cities grow, industrial-zoned land becomes more scarce and valuable. Your facility is a “land bank.” While you collect monthly rent that covers your costs, the underlying land value continues to climb. You are building equity in an asset that is easy to scale or sell as a high-value package to institutional investors.

Peace of Mind and Legacy There is a unique security in owning a physical, durable asset. Using engineered metal buildings means you aren’t leaving a pile of rotting wood to the next generation. You are creating a “legacy asset” , a business that provides for your family today and becomes a valuable inheritance for tomorrow.

The Freedom Factor: With modern automation, many owners manage their entire 2026 facility from a smartphone. Whether you’re on a golf course in BC or a beach in Mexico, your facility keeps working.

Conclusion: Build It Right. Let It Pay for Itself. The numbers for 2026 are clear: record RV ownership combined with strict Canadian bylaws has created a “perfect storm” for storage investors. By designing your facility with engineered metal buildings, you aren’t just putting up a fence and a roof , you are building a high-margin, low-maintenance asset that grows in value every year.

Smart design and accurate rental assumptions remove the guesswork. You don’t need to be a developer to create a facility that pays for itself; you just need to start with the right blueprint. Metal Roof Ridge Cap Roll Forming Machine roll forming machine CZ Purlin Machine

Pole Barn vs. Steel Buildings: 7 Reasons to Choose Steel Over Pole Barn Buildings

Traditional metal and/or wood pole barn buildings (those raised with no concrete foundation) are suitable for some people who want a quick and easy agricultural building, but many who choose them wind up playing the coulda-shoulda-woulda game when they realize what they could have gotten by choosing a Worldwide Steel Building instead.

If you’re weighing your options, think beyond the basic wood pole barn kits. Consider how much more you get — immediately and into the future — with a metal barn instead.

Check out these seven things you can get with a Worldwide Steel metal building that you can’t get with standard pole barn building construction:

Vertical Space (A.K.A. Clear Span) Based on traditional pole barn construction, a pole barn can only rise so high for the sake of security in certain weather conditions. Even at limited height, it will tend to be more susceptible to the wear and tear of extreme weather.

With a steel building, the sky’s the limit for vertical space. The durability and strength of our steel trusses, girders, and framework offer incredible weather resistance. We like to say Worldwide Steel buildings can withstand anything Mother Nature has to offer.

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More Roofing Options With a pole barn, roof options are limited to designs that coordinate with the layout of pole supports. In other words, things can get complicated and expensive if you want to get more creative than a typical pitched shed.

Choosing a steel building with a custom steel frame can give you the roof style you want whether it’s shed, hip, gable or gambrel. Want to throw in some skylights for natural lighting? A steel building can do that, too.

Open Floor Plan

The point of adding an auxiliary building is often to meet some sort of storage needs. If this is your main focus for your building, you’ll end up losing a lot of space with interior structural poles in the way. These also make it difficult to navigate large equipment. Prefab steel buildings help to get the most out of your potential storage space because they’re supported by trusses and framework that can create a completely open floor plan — no pesky steel columns impeding your open floor plan.

Mezzanine Ceilings Because of the interference of support poles, it is practically impossible to integrate a mezzanine into a pole barn design.

If you need an elevated area in your structure to oversee work down below, or to create office or lounge space above, a steel building is your best option. Our prefab building kits can support lofted second stories for almost any purpose.

Customizable Extras & Add-Ons Nearly endless extras and add-ons make steel buildings a more attractive option than standard pole barns. For instance, a steel building’s frame can handle the load for free-hanging eve extensions and multiple types of large mechanical garage doors, while a pole barn’s can’t.

These custom features can be used to increase the functionality of your building, while also giving you more options to personalize the overall style of your structure.

Longer Lifespan Here’s where building material really comes into play: longevity. Why spend loads of money on a wooden pole barn building that will rot in the ground or be compromised by termites over the years? A dirt floor and wood post frames have nothing on the concrete floor and high-quality trusses and girts that make up a steel frame building. Choose the stronger option that’s built to last. Concrete piers and sound anchoring increase our steel building’s structural integrity, which means it’ll be stronger and last much longer than a pole barn … and with way lower maintenance costs.

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Options For Growth Think expansion may be necessary in the future? You’ll have to tear down that pole barn in order to expand. However, our steel buildings are easy to expand, thanks to the live trusses. This means that instead of starting from scratch in a few years, you can simply build upon what you already have! roll forming equipment purlin machine manufacturers metal stud framing

How Fast Mold Grows After A Roof Leak

Every homeowner has reason to worry about mold. Mold and mildew leave unpleasant smells, and some molds can be dangerous to folks with weakened systems. Just how fast does mold grow after a water leak? Why is mold in the home dangerous? What can be done to stop it?

Ick! Mold spores are in every cubic foot of air. Most of these spores do not interact with us or cause any problems in our homes. Ample moisture and still air can combine to allow mold spores to settle and grow.

Black mold, the kind that causes shudders and worries doctors, can take hold on a surface in around three days, spreading invisibly but quickly to all surrounding, moist surfaces. After 18 days of propagation, black mold becomes slightly visible on walls, floors, your attic, and on any moist, slightly porous surface.

Left unchecked (or given additional moisture by well-intentioned amateurs), mold spreads quickly. For the first 10 to 12 days, the mold colony is establishing its foothold; after 12 days, it actively spreads and grows. Spraying a weak water-bleach solution, for example, will not kill off mold but will give it the moisture needed to grow. The area needs to be dried out as quickly as possible.

Black and green molds can be complicated to eradicate and are known to aggravate respiratory problems in family members with compromised health. Asthma, allergies, congestion, watery eyes, sinus headaches, and other ills can beset anyone sensitive to black and green molds.

Ah! Solving mold in your home may require a call to a mold remediation company. Preventing mold begins with active measures you, as the homeowner, can take in partnership with your local roofer:

If you find mold and mildew, dry the area out completely before doing anything to remove the mold and mildew. Protect your home by having roof leaks repaired promptly by a trustworthy, professional roofer. Monitor areas with mold or dampness for at least three weeks after the incident. Consider dealing with the reasons your roof leaks; a substantial metal roof can solve a lot of your mold issues, helping to improve the health of your family and your bank account. If you are a homeowner in the Iron Range or Phoenix and Tucson metropolitan areas, please contact us today or get a free metal roofing quote to learn more about metal roofing, roof leaks, and the problems mold can cause. Vertex Metal Roofing is your total solution to your concerns about mold, mildew, and water infiltration. roll forming companies CZ Purlin Machine steel frame solution

3 Of The Most Frequently Asked Questions About Metal Roofs Answered!

Metal roofs have become quite popular over the past few years. From standing seam metal roofs to metal shakes, these roofing systems are known for their durability and longevity. If your home needs a new roof, you might be considering metal as an option. Here are three of the most common questions you may have as you learn about metal and ponder whether it’s a good roof choice for your home.

Can you skip the tear-off when installing a metal roof? If you are asking this question, you are definitely not alone. Many homeowners ask about this for a variety of reasons, from cost savings to just keeping the job a little simpler and more, but can you actually put a metal roof on top of your existing shingles?

Building code requirements play a significant role here. If you have more than one layer of shingles on your roof, then most likely code will require you to remove the shingles. If you only have one shingle layer, then technically, you can install metal over those shingles. This approach can save time and money in the short term, but like most things in life, there are pros and cons that you should weigh out to see if it is the best choice for you.

If your roofer does not strip the shingles before installing metal, they will not get a good look at your roof deck. Getting eyes on the roof deck is the surest way to spot any potentially rotted or damaged decking and get it replaced. If that roof deck is rotted or damaged in any area and it is still covered by the shingles, there is a higher chance of that area being missed when it should be getting replaced.

You may already know about the incredible energy efficiency benefits of a metal roof, but installing metal roofing over existing shingles leaves a layer of thermal mass on your roof. That thermal mass (the shingles) will diminish the energy efficiency benefits that come with a metal roof. In a hot climate like that of Arizona, most homeowners want all the energy savings they can get.

If you’re looking to save time and money on your metal roof installation, have a conversation with your roofer. Roofing directly over the shingles may be an option, but it may not be the best option for you.

Can you put metal roofing directly over shingles? This may seem like the same question posed above, but there’s a subtle difference. We’ve established that metal roofs can sometimes be installed without first removing the existing roof. But when this is done, can your roofer put the metal directly on top of the shingles? The short answer here is “no.”

Just like everything else in your house, metal expands and contracts as the ambient temperature changes. When it gets warmer outside, the metal roof expands. When it gets colder outside, the metal contracts a bit. If your metal roof is installed directly in contact with your shingles, there will be unwanted friction and abrasion between those two materials. The shingles will act almost like sandpaper, and over time, they’ll wear down the alloy coating on the metal. This alloy layer is vital for protecting your metal roof. If it is abraded away by friction from shingles, your roof will be vulnerable to rust.

To prevent this issue, knowledgeable metal roofers will install an underlayment between the shingles and your new metal roof. This underlayment should have a smooth surface to act as a slip sheet so it can reduce friction and protect the metal as it expands and contracts. There are additional applications that involve batten strips being installed over the shingles as well so the metal can be installed on the battens. These applications can have added energy efficiency benefits as well. Your metal roofer can assess your roof and your needs to discuss which applications make the most sense for you and your home.

Can you install solar panels on a metal roof? Yes, you can install solar panels on a metal roof. However, some types of metal roofs are more compatible with solar panels than others. Your very best option, by far, is a standing seam metal roof. There are two key reasons why standing seam metal roofing and solar panels pair together so well.

First, your solar roofing installer won’t have to punch holes in your roof to mount the solar panels. They can instead use S-5 clamps to attach the solar panels to the roof seams. This eliminates dozens of penetrations on your roof literally and keeps your roof stronger and watertight.

The second reason standing seam is so ideal when paired with solar has to do with the longevity of standing seam metal roofs. When you get a properly installed standing seam roof system, it is likely the last time you will ever need a roof for your home. Removing solar panels to repair or replace a roof can be a costly job. Obviously, you want to avoid this, if at all possible. The long lifespan of standing seam metal roofs means you won’t have to incur the cost of removing your solar panels in the future in order to replace your roof. This is a common issue people with shingle roofs have to face. modular buildings for sale wholesale C Z Purlin Roll Forming Machine steel frame solution

Metal Roofing Guide: What You Need to Know

Metal roofing has emerged as a popular choice for homeowners seeking durability, longevity, and energy efficiency in their roofing solutions. With its sleek appearance and robust performance, metal roofing offers a range of benefits that make it a compelling option for residential properties specifically in the greater Phoenix, Arizona market.

In this comprehensive guide, we’ll delve into everything you need to know about metal roofing, from its types and materials to its installation process and maintenance tips.

Types of Metal Roofing Materials When it comes to metal roofing, there are several materials to choose from, each with its own unique characteristics and advantages.

Steel: Steel is one of the most common materials used in metal roofing. It offers exceptional strength and durability, making it suitable for various weather conditions. Steel roofing is often coated with zinc or a combination of zinc and aluminum to enhance its resistance to corrosion. Aluminum: Aluminum roofing is lightweight and resistant to corrosion, making it an ideal choice for coastal areas or regions with high humidity. It’s also highly reflective, which can help reduce energy costs by keeping the building cool. Copper: Copper roofing is renowned for its beauty and longevity. While it’s one of the most expensive metal roofing materials, it offers unparalleled durability and a distinctive appearance that develops a natural patina over time. Zinc: Zinc roofing is prized for its sustainability and low environmental impact. It’s highly resistant to corrosion and requires minimal maintenance, making it a popular choice for eco-conscious homeowners. Tin: Tin roofing, often referred to as terne, is a traditional roofing material that has been used for centuries. It’s known for its durability and weather resistance, although it requires regular maintenance to prevent corrosion. Benefits of Metal Roofing Metal roofing offers numerous advantages over traditional roofing materials like asphalt shingles or clay tiles. Some of the key benefits include:

Longevity: Metal roofs can last 50 years or more with proper maintenance, outlasting many other roofing materials. Durability: Metal roofing is highly resistant to fire, wind, and impact damage, making it an excellent choice for areas prone to severe weather conditions. Energy Efficiency: Metal roofs are often coated with reflective pigments that help reduce heat absorption, leading to lower cooling costs in hot climates. Environmentally Friendly: Metal roofing is recyclable and typically contains a significant percentage of recycled materials, making it a sustainable choice for environmentally conscious consumers. Low Maintenance: Unlike traditional roofing materials that may require frequent repairs and replacements, metal roofs are virtually maintenance-free, saving homeowners time and money over the long term. free roofing quote button

Installation Process The installation process for metal roofing varies depending on the type of material and the complexity of the roof design. However, the basic steps typically include:

Preparation: The existing roof is inspected, and any necessary repairs or modifications are made to ensure a solid foundation for the metal panels. Underlayment: A waterproof underlayment is installed to provide an additional layer of protection against moisture infiltration. Flashings: Flashings are installed around roof penetrations such as chimneys, vents, and skylights to prevent water from seeping into the building. Panel Installation: Metal panels are installed starting from the eaves and working upward toward the peak of the roof. Panels are fastened using screws or clips, depending on the installation method. Ridge Cap Installation: Ridge caps are installed along the ridgeline of the roof to provide a watertight seal and a finished appearance. Finishing Touches: Any remaining trim or accessories, such as gutter systems or snow guards, are installed to complete the roofing system. Maintenance Tips While metal roofing is relatively low maintenance compared to other roofing materials, there are still some steps you can take to ensure its longevity and performance:

Regular Inspections: Schedule annual inspections to check for any signs of damage or wear, such as loose fasteners or corrosion. Clean Gutters: Keep gutters and downspouts clear of debris to prevent water from backing up and causing damage to the roof. Trim Overhanging Branches: Trim back any tree branches that hang over the roof to prevent damage from falling limbs and debris. Remove Snow: In areas prone to heavy snowfall, use a roof rake to safely remove snow buildup and prevent ice dams from forming. Avoid Walking on the Roof: While metal roofing is durable, walking on the roof can cause dents or scratches, so avoid unnecessary foot traffic whenever possible. Metal roofing offers a winning combination of durability, longevity, and energy efficiency that makes it a top choice for homeowners and businesses alike. If you’re looking to upgrade your existing roof or planning a new construction project, metal roofing provides unmatched performance and aesthetic appeal that will enhance the value and comfort of your property for years to come. With proper installation and maintenance, a metal roof can be a sound investment that pays dividends for generations. steel roll forming machines roll formed c channel steel frame machinery

The Wonders of True American Smoked Barbecue on a Gas Grill

Ask any man in America about their pride and joy, and you get one of three answers: their car, their boat, or their grill. Americans throughout the country love to barbecue, and they're very proud of it. Frankly, they should be; American BBQ is one of the few delicacies known throughout the world for their cuisine praise. Unfortunately, BBQ is not necessarily a year-round treat.

In the winter, when it's time to protect it from the cold weather, many grillers do little more than just throw a tarp over it. However, nowadays, a lot are investing in gas grill metal storage sheds to ensure their grill comes out the next summer unscathed. For years, Probuilt Steel Buildings has been there to help you select the perfect steel shed for when you're not burning brisket. We pride ourselves on offering high-quality metal buildings at the most affordable prices possible.

But before pursuing a metal building of your own, there are some key things you should know about storing a gas grill in the winter.

How to Store a Gas Grill in the Winter? Step 1: Getting It Clean The first step before you even get it near the shed is making sure it's clean. Leaving bits of burnt food and oils can lead to some pretty unsightly grill grates. You'll want to wipe them down thoroughly, letting them sit in soap for hours. Beyond the grates, wipe down all the other parts of the grill with the right cleaning product to keep it looking clean, shiny, and pristine.

Step 2: The Propane Tank Even if you're taking your grill indoors for the season, the propane tank should remain somewhere outside. Tighten the valve shut to prevent any leakage and wipe it down. Sitting outside all summer probably means there are some spider webs to clear. Disconnect it, and use the plastic cap to cover the fittings.

Step 3: Avoiding Moisture The primary purpose of storing your grill in the winter is to keep it away from moisture. Moisture leads to rust, and after prolonged exposure, it can render your grill unusable. Rusted grates can ruin food, and rusted valves will interfere with the gas flow.

Ways to Protect Your Grill From Moisture Using a Grill Cover This is the simplest solution. There are cloth and tarp covers of all sizes available at the local hardware store that will do the job. It's a good idea if you're only putting it away for a few days, but it doesn't solve the problem for a whole season.

The main issue with a grill cover is that it only covers the top, leaving the bottom exposed. After rain or snowstorm, the water beneath evaporates and leads to moisture. You don't want the bottom of your grill looking like an ancient sunken pirate ship.

Storing Under a Roof A grill cover is better than leaving it out naked, but it's not a permanent fix. The better option is to get it under a roof. There, it will stay dry, and there'll be no chance of water or snow buildup underneath.

Best Metal Building Options for Winter Grill Storage Storing in a Metal Carport Technically, putting your grill under a metal carport means leaving it outside, but it protects it from rain or snow. It's also incredibly convenient. If the winter winds up being mild enough, you would be able to pull it out for a quick meal without any hassle.

Utilizing a Storage Shed A lot of grillers use their backyard storage building to store their barbecues. Since there's little yard work to do in the winter, it's a comfortable place to store it if you have the room safely.

Storing in a Metal Garage If you love your barbecue and have the room on your property, some grillers that pride themselves on their technique have added a metal garage specifically for their grill, and it's a great idea. A metal garage is large enough to store a grill and any other equipment you don't use in the winter. And compared to the wood competition, if you could call it that, they're surprisingly affordable.

Save Your Grill From The Cold Today! The evidence is clear: it's just smarter to store a gas grill in a metal building during the winter. Their affordability, as well as their durability, make them perfect for protecting the things you love, keeping them pristine for when you actually need them. manufacture of steel framing system ridge cap forming machine cold roll former

Why Metal Garages Are an Unmatched Choice in the Spring

Are You Ready for Spring? Despite the chill of winter still being a strong presence in many parts of the US, spring is fast approaching. And though this season will bring about warmer temperatures and sunny days, it will undoubtedly also bring storms, high winds, and volatile weather.

For this reason, many folks have invested in metal garages to keep their vehicles, valuables, and equipment safe during this tumultuous season. A steel building is far stronger than wooden options and can be custom-built to handle almost any type of climate.

If keeping your items safe, dry, and pristine is at the top of your spring-cleaning list, this blog might be for you! Today, we'll explore these incredible buildings in greater detail, including how they can withstand such environments and cost-effective tips for prepping your structure for the upcoming season!

Why Steel Garages Are Your Best Option for Handling Spring Weather With spring on the way, ensuring your property is protected against potential storms is essential. From high winds to hail, and even tornadoes, tons of elemental hazards occur this time of year that can cause immense damage to homes, vehicles, and property. Luckily, custom steel garage buildings are among the safest options for your property during spring storms. Here are six reasons why:

Internal Climate Steel garages are an excellent choice for maintaining a comfortable temperature for your vehicle and other items stored inside. Unlike traditional wooden structures, metal garages offer better temperature isolation from the external environment. This ensures the garage interior stays cooler during hot weather and warmer during cold weather. By keeping your garage interior at a stable temperature, your building can seamlessly transition from colder winter weather to spring climates.

Snow Loads One of the significant problems with many structures during spring storms is the snow load. The weight of accumulated snow can cause structures to collapse. However, steel garages are designed to withstand heavy loads, including loads generated by snow accumulation. In fact, these structures are specifically designed to handle the average snow load in your region. Combine this strength with efficient roofing styles that shift snow away from your structure, and you can see why so many folks trust the power of steel.

Flexibility Custom steel garage buildings offer a virtually endless array of flexibility, allowing you to use your metal garage as a workshop, storage space, or additional living space.

Advanced Vehicle Protection Spring storms can cause significant damage to your vehicle, including dents, broken windows, and worse. But a metal garage provides a secure vehicle shelter, protecting it from high winds, hail, and other weather-related damage.

Strength of Steel No matter where you look, you'll be hard-pressed to find another building material as resilient as steel. This material can naturally flex when met with external forces such as wind or snow. So, instead of cracking under this weight like a wooden building might, steel will hold strong.

Cost Efficiency Metal garages are far more cost-effective compared to traditional wooden structures. They require less maintenance, are more durable, and, on average, have a longer lifespan. These qualities ensure you won’t need to spend money on frequent repairs and replacements.

Read More: How Metal Garages Are Capable of Handling All Types of Weather

Preparing Your Steel Garage for Spring Weather Despite custom steel garage buildings being the prime choice for withstanding any volatile weather, there are still several steps you’ll need to take to ensure your steel building is up to the challenge of the weather in your area. Let’s take a quick look at what you’ll need to know:

Do It Now Don't wait until the last minute to prepare your metal garage for spring weather. Start the preparation process now to ensure your garage is ready for any potential storms or weather changes that may occur.

Prune Spring is a great time to prune any trees or shrubs close to your metal garage. Overgrown branches and leaves can cause damage to your garage during high winds or storms. Pruning your plants can help prevent this from happening.

Remove Debris You’ll want to check for any debris, such as leaves or twigs, that may have accumulated on the roof or around the structure. This debris can cause damage to your garage during high winds or storms. Remove any debris to ensure your garage is free from any potential hazards.

Wash Your Structure Spring is a great time to wash your metal garage and can keep your building looking brand new. Use mild soap and water to clean the exterior of the structure. This will help remove any dirt or grime accumulated over the winter months.

Check Seals Check the seals around the doors and windows of your metal garage. Over time seals can become worn or damaged over time, allowing water to seep in during heavy rain or storms. Replace any worn or damaged seals to keep your garage dry and protected.

Frequently Asked Questions About Using a Metal Building During the Spring Purchasing a metal building is an extensive process! This is doubly so if you design a structure to handle a volatile climate. And during this journey, you will undoubtedly develop some crucial questions. To help, we've compiled some of the most frequently asked questions on the subject!

What does it mean to be weather resistant? Weather-resistant means a structure or material can withstand various weather conditions without significant damage or deterioration. In the context of metal garage kits, weather resistance refers to the ability of the metal structure to withstand harsh weather conditions such as high winds, heavy rain, hail, and snow without structural damage or leaks.

Are steel buildings warmer in cold weather? Metal buildings, including metal garage kits, are not known for their natural insulation properties, so they may not be warmer in cold weather without additional insulation. However, if properly insulated, metal buildings can be more energy-efficient than other buildings, making them warmer in cold weather while reducing heating costs.

Are metal buildings energy-efficient? Yes, metal buildings, including metal garage kits, can be incredibly energy-efficient if properly designed and insulated. Metal buildings have lower air leakage rates than traditional buildings, reducing energy loss and making them more energy efficient. Additionally, using reflective coatings and insulation materials can further improve energy efficiency, making them more cost-effective than any stick-built structure.

How do metal buildings control their interior climate? Metal buildings control their interior climate through insulation, ventilation, and reflective coatings. Insulation helps regulate temperatures and reduce energy loss, while proper ventilation helps remove moisture and maintain air quality.

Ready to Prep for Spring? Let Probuilt Steel Buildings Help! No matter where you call home, Probuilt Steel Buildings is proud to be a leading provider of a wide range of metal garage kits and affordable metal garage prices. When it comes to finding the right metal garage for sale, we understand the importance of quality and durability. That's why we only use the highest quality materials and engineering techniques to ensure that your metal garage provides years of service with minimal needs in return. roll forming machine manufacturers in hyderabad Z Cold Rolled Purlin Forming Machine cnc light steel frame machine

Chimney Stack Maintenance Checklist for Every Season

A well-maintained chimney is critical for the efficiency and safety of your home. In addition to extending its life, routine chimney stack maintenance makes sure that it keeps functioning effectively and doesn’t endanger your property. Your chimney faces different challenges with each season, so you must modify your maintenance schedule accordingly. This guide breaks down the main procedures you should adhere to to maintain the best possible condition for your chimney seasonally.

Chimney Stack Maintenance Category Spring Chimney Maintenance Checklist The spring is the best time to check your chimney for damage from the harsh winter weather. The cold and damp weather can damage your chimney stack’s bricks, mortar, and structure as a whole.

Inspect the chimney exterior: Look for cracks or other signs of damage in the bricks and mortar. When freezing temperatures and water get inside the bricks, the surface can start to peel off or crumble. This is called spalling. Small repairs done early can keep bigger problems from happening later. Clear Debris from the Chimney Cap: During the winter, things like leaves, twigs, and even small animals may get stuck in or near your chimney cap. To ensure sufficient airflow, make sure the cap is clear. Check the Flashing: Leaks often happen where the flashing on your chimney meets the roof. Find rust or damage and seal or replace it to keep water out. Clean the Flue: Creosote, a very flammable byproduct of burning wood, can build up in the flue during the winter. In the spring, it’s best to have a professional sweep your chimney. This will get rid of any creosote or soot buildup and lower the risk of chimney fires. Summer Chimney Maintenance Checklist Though the chimney sees less use during the summer, it’s important not to neglect it. Summer maintenance ensures your chimney is prepared for the colder months ahead.

Schedule a Professional Inspection: Hire a professional to carefully check your chimney during the summer. They will look for damage to the structure or creosote buildup and judge the chimney’s overall health. A summer inspection gives you plenty of time to fix anything that needs fixing before winter. Check the Chimney Crown: The crown of your chimney, which is the very top of the stack, protects the flu from the weather. Check the crown for chips or cracks. If water gets through the crown, it can cause a lot of damage, including leaks and the possibility of breaking down the stone below. Birds and Pests: Birds and other pests like to build nests in your chimney in the summer. Make sure your chimney cap is whole and properly installed to keep out any unwanted guests. If birds or rodents build a nest in your chimney, they can block the flow of air, letting dangerous carbon monoxide build up inside your home. Test the Chimney Draft: Check the draft to make sure your chimney has enough airflow. This will ensure that there are no blockages or airflow issues that could cause problems when you use your fireplace again in the autumn. Autumn Chimney Maintenance Checklist Fall is the time to prepare your chimney for cooler weather. Getting it ready now ensures safe and effective winter operation.

Inspect for Obstructions: Before sure no things are blocking your chimney before you start your first fire of the season. Over the summer, birds, rodents, and other things may have blocked the chimney. A thorough cleaning makes sure that air can flow properly. Install or Check the Chimney Liner: A chimney liner protects your chimney’s walls and makes them work better by keeping heat inside. Make sure the liner is in excellent shape and doesn’t have any cracks or wear. For added safety, consider installing one if you don’t already have one. Repair Mortar Joints: A chimney’s mortar between its bricks can crack over time, especially if it is exposed to changes in the weather. By replacing crumbling mortar with new mortar, tuckpointing can stop further damage and make your chimney last longer. Test Smoke and Carbon Monoxide Detectors: Since people use fireplaces more in the autumn, it’s important to have smoke and carbon monoxide detectors that work. Make sure they’re working and replace the batteries. Winter Chimney Maintenance Checklist Winter maintenance is all about keeping the chimney safe from winter hazards and in excellent working order as the cold weather sets in and your fireplace becomes a regular part of your home life.

Monitor for Ice Dams: On the roof and around the chimney, ice dams can form. These dams allow water to enter the building, which can damage or repair the chimney stack. For ice buildup, check the roof and chimney area frequently and address any issues as soon as possible. Watch for Excessive Creosote: When you use your fireplace a lot in the winter, creosote builds up in the chimney flue. There is likely a blockage or too much creosote if there is a lot of smoke or a slow draft. During winter, sweep your chimney if necessary. Check for Draft Issues: If the draft isn’t working right, cold air can come into your home through the chimney. To keep heat from escaping, make sure the damper is tightly closed when not in use. If the room is unusually cold, check the damper and flue to see if there are any issues. Inspect Chimney Cap and Crown After Storms: Snowstorms can do a lot of damage to outside buildings. Check for damage to the chimney cap and crown following heavy snowfall or strong winds. Immediate repairs can prevent the escalation of issues such as water leaks or the infiltration of loose debris into the chimney. General Year-Round Chimney Maintenance Tips You should follow some chimney maintenance steps year-round to keep your chimney in the best possible condition, even though each season brings specific tasks.

Regular Sweeping: At least once a year, or more often if you use your fireplace, you should have your chimney swept. If you use the fireplace a lot, you may need to sweep it more often. Moisture Control: Water is one of the main enemies of your chimney stack. Make sure to correctly seal all parts of the chimney, particularly the flashing, crown, and cap, to prevent moisture infiltration. Roofer and Builder professionals recommend regular inspections to catch any moisture-related damage early. Keep the Surrounding Area Clear: Make sure the area around your chimney is clear of debris, tree branches, and leaves. These can cause blockages or become fire hazards if they are too close to the chimney opening. Use the Right Fuel: Only burn seasoned firewood in your fireplace. Wet or unseasoned wood produces more creosote and smoke, which can lead to faster buildup and an increased risk of chimney fires. Protect Your Home with Regular Chimney Upkeep The annual upkeep of your chimney stack doesn’t have to be a daunting undertaking. You can ensure that your chimney stays secure, effective, and in good operating order by adhering to this checklist for chimney stack maintenance for each season. Roofer and Builder experts stress that a proactive approach to chimney maintenance not only helps shield your house from fire hazards and saves money on repairs, but it also guarantees that your chimney will last for many years to come. metal sheet roll forming machine Purlin Roll Former stud and track roll forming machine

What Is Lead Flashing Repair in Roofing? UK Homeowner’s Guide for 2025

Lead flashing repair is one of those essential but often overlooked aspects of roofing maintenance. In the UK, where the weather can be both harsh and unpredictable, understanding what lead flashing is and how to maintain it is critical for homeowners. This guide will walk you through everything you need to know in 2025, helping you identify signs of damage, understand repair options, and decide when to call a professional.

This guide breaks down what lead flashing repair involves, how to identify problems early, and what you should expect if a repair is needed.

Understanding Lead Flashing and Its Purpose Lead flashing (a thin sheet of lead) prevents roof leaks at joints and intersections. Flashing is usually seen around chimneys, roof valleys, dormers, skylights, and vertical walls. Its watertight seal keeps rainwater away from roof vulnerabilities.

Lead is commonly used in UK roofing due to its durability, flexibility, and corrosion resistance. Properly constructed lead flashing can endure decades, but weathering takes its toll.

In 2025, homeowners are more mindful than ever of building material sustainability and lifespan. When properly maintained, lead meets these criteria, making it a trusted choice for roofers nationwide.

Common Signs of Damaged Lead Flashing Spotting a problem early can prevent a small issue from escalating into a costly repair. Here are some typical signs to look for:

Cracks or splits in the lead due to temperature expansion and contraction. Loose sections where flashing has detached from the brickwork or roofing surface. Water stains or patches of damp inside your loft or upper walls. Visible corrosion or white residue, which may indicate weathering. Noise during high winds, as loose flashing may rattle or flap. If you notice any of these signs, it is advisable to arrange a professional roof inspection. Roofer and Builder recommend annual checks, especially if your home is older or exposed to severe weather.

What Causes Flashing Damage? There are several reasons why flashing might need repair:

Thermal movement: Repeated heating and cooling cause expansion and contraction, which can weaken joints over time. Poor workmanship: Incorrect installation may cause premature failure. Physical damage: Storms, falling branches, or heavy foot traffic on the roof can bend or crack flashing. Building movement: Shifting foundations or settling can pull flashing away from its seated position. Oxidation: Although lead is corrosion resistant, it can still be affected by atmospheric pollutants over the years. Understanding these factors can help you make informed decisions when addressing roof repairs or planning renovations.

Methods Used to Repair Lead Flashing Repairing lead flashing depends on the extent of the damage and its location on the roof. Here are the common approaches used by roofers in the UK:

Sealing small cracks: Roofing professionals often use lead sealants or flashing tape for small cracks or gaps. These quick fixes can prolong the life of the flashing without needing full replacement.

Refixing displaced flashing: If the flashing has lifted or become loose, it may be possible to reposition and secure it again using lead clips and fixings, then reseal it for protection.

Patch repairs: Patching up a small piece of lead by welding a new piece of lead onto the old material is sometimes possible. The nearby flashing is usually still in good shape when this is done.

Full replacement: When flashing suffers significant damage, especially on older houses, the best approach is to replace it entirely for long-term protection. First, remove the old lead flashing completely. Then, clean the area thoroughly to ensure a proper surface for the new installation.

Our team have a lot of experience with these different kinds of repairs, so they can make sure that each one is right for the roof structure and type of property.

Preventing Flashing Damage in the Future Delaying lead flashing repair can lead to extensive damage to both the roof and interior of your home. Once water starts infiltrating roof joints, it can quickly compromise insulation, timber, and internal finishes.

Here are just a few reasons why timely action is crucial:

Avoid structural damage: Persistent leaks can rot roofing timbers or lead to internal damp issues. Preserve insulation performance: Moisture reduces the effectiveness of loft insulation. Prevent mould growth: Damp conditions promote unhealthy mould, which can affect indoor air quality. Save money: Fixing small flashing issues early costs significantly less than dealing with extensive internal damage. You can avoid these issues by carrying out routine roof inspections, especially after severe storms or winter weather. Flashing checks should be a part of any homeowner’s yearly roof care programme.

Who Should Handle Lead Flashing Repairs? Even though there are repair kits that you can use yourself, it is best to let trained roofing professionals fix lead flashing. This is because lead needs to be handled carefully and put in place with the right care so that it can move with the temperature and last for a long time in bad weather.

A skilled roofer will also make sure that any repairs follow UK building regulations and local planning rules. This is especially important for homes in conservation areas or that are on the National Register of Historic Places.

If you hire a reputable and experienced contractor like Roofer and Builder, the fix will be done right the first time, using the right tools and materials. They are a reliable choice for UK homes because they know both old and new roofing methods.

Tips for Maintaining Your Roof’s Lead Flashing Once repaired or replaced, proper care will help extend the life of your lead flashing. Here are a few maintenance tips:

Clear roof valleys and gutters regularly to avoid water pooling near flashing. Check after storms for signs of shifting or damage. Avoid walking directly on flashing during roof work. Trim back overhanging branches that could cause abrasion. Book annual roof inspections with a qualified contractor. Key Takeaways A key component of UK roof weatherproofing is lead flashing. Understanding it, identifying damage, and responding early will save you time, worry, and money during repairs.

Taking precautions and hiring pros will help your roof handle the 2025 British weather. Repairing and maintaining flashing protects older and newer homes.

Contacting a local specialist, like a Roofer and Builder, is a good idea if you’re unsure about your roof’s condition. Professional counsel and work protect your home investment. roll forming machine cost china c z purlin machine steel frame machine manufacturer

How Energy Efficient Roofs Bring Cost Savings

Energy efficient roofing is not a new concept. Roof products have been able to qualify for an Energy Star label since 1999. However, a recent larger global focus on sustainability, along with monetary benefits for the consumer, have resulted in more consumers gravitating towards this type of roofing in the past few years.

At Western States Metal Roofing, we have been manufacturing metal roofing for over 20 years and have seen the industry recently lean towards energy efficiency and cool metal roofing.

If you have been considering a cool metal roof or are just learning about them now, we want to keep you informed. After reading this article, you will have a better idea about what a cool metal roof is and if having a cool metal roofing system is right for you. What Is Cool Metal Roofing? A cool metal roof is a roofing system that delivers higher solar reflectance. Compared to asphalt shingles, the temperature of a cool roof stays lower on very hot days than a conventional roof. This reduces the need for air conditioning which also lowers the electric bill.

Benefits of Cool Metal Roofing Homeowner energy savings of 7% up to 15% Reducing potential blackouts and power outages Reducing power plant emissions (carbon dioxide, nitrous oxides, sulfur dioxide) Tax incentives Provides excellent insulation during cold winter months

What Is Solar Reflectivity? Solar Reflectivity (SR), or reflectance, is one of the factors that is taken into consideration with cool roofs. SR is a material’s ability to reflect solar energy from its surface back into the atmosphere. The SR value is a number from 0 to 1.0. The lower the number, the more a material absorbs solar energy.

A surface that reflects 65% of sunlight has a solar reflectance of 0.65. Most dark roof materials reflect 5 to 20% of incoming sunlight, while light-colored roof materials typically reflect 55 to 90%. A material with an SR value of 1.0 indicates a material that has total reflectance.

What Is The Solar Reflectance Index? The Solar Reflectance Index, or SRI, is a measure that combines a constructed surface’s ability to reflect solar radiation and emit thermal radiation. It’s used as an indicator of how hot a surface will become when exposed to solar heat. SRI Index SRI is on a scale from 0 to 100. Materials that are highly reflective will have a higher number on the scale as they can remain cooler in sunshine. SRI can be calculated based on the pitch of a roof, solar reflectance, thermal emittance, as well as the weight of the roof and its aging characteristics.

Use An SRI Calculator To Compute Your Roof’s Surface Temperature

Emissivity Another factor to consider with a cool metal roof is emissivity, which is a measure of how efficiently the roof surface and metal panel releases the absorbed sun's heat that's optimal for creating a normal roof temperature. The level of emittance capabilities of a metal roof is important to know as it can be a concern for solar panels, cool roof coatings, and roof installation.

How Does The Color Of A Metal Roof Affect Energy Efficiency? A lighter colored roof is more effective at decreasing your energy bill more than a dark colored roof. This is because the lighter colors reflect the heat of the sun more which helps keep the roof from being exposed to intense heat.

Is A Dark Metal Roof Hotter Than Lighter Colored Metal Roofs? There’s a reason why you don’t see many black roofs in the desert. A dark colored metal roof or shingle roof, such as black, will get hotter than a roof in a lighter color because the dark color absorbs more heat.

Take your local weather conditions into consideration before deciding on a metal roof color. There are plenty of cool and mild climates where a black metal roof is a great choice. Talk to your roofing contractor to see if the location and climate of your building is a great fit for a cool roofing system.

LEED Certification for Cool Roofs The LEED, or Leadership In Energy And Environmental Design, certification program is the leading international program for sustainable building design and construction. A cool roof can become LEED certified as long as it meets the Leadership In Energy And Environmental Design (LEED) requirements.

The benefits of a LEED certification has benefits for both contractors and homeowners. Homeowners can reap the rewards of energy savings while contractors can get an advantage over competition by marketing that they construct eco-friendly, LEED-certified buildings.

LEED Certification Benefits For Contractors Demonstrate environmentally responsible building practices Attract more customers LEED Certification Benefits For Homeowners Safer for occupants Energy and water-efficient Tax credits and deductions Higher lease-up rates than conventional buildings

SRI Values And Roof Pitch For LEED Certified Metal Roofing Knowing the pitch of your roof is important when determining if your cool roof is eligible to become LEED-certified. In order for a cool roof to meet LEED requirements, a roofing material must have an SRI of 29 or higher for any roof with a pitch that is greater than 2:12. If the pitch is 2:12 or less, the SRI value must be of 78 or higher.

How To Have A Project Leed Certified To have a project become LEED-certified, you must follow the following steps: Register your project by completing key forms and submitting payment. Apply for LEED certification by submitting your completed certification application through and paying a certification review fee. Review. Your LEED application is reviewed by Green Business Certification Inc. (GBCI). Certify. Receive the certification decision The U.S. Green Building Council processes all LEED certifications for commercial and residential projects.

Energy Efficient Cool Metal Roofing Metal has become one of the main materials associated with cool roofing because of its sustainability. In comparison to other types of roof coating and materials, such as asphalt shingle roof, a cool roof serves as an excellent radiant barrier especially for buildings located in hot climates. There are seemingly endless benefits to a cool metal roof including:

Energy bill savings of 7% to 15% Environmental benefits by reducing local air temperatures Tax incentives Improved indoor comfort in areas that are not air-conditioned Fire resistance Low maintenance Durable Longevity of 40-60 years with proper installation and maintenance mobile cold roll steel forming equipment wall panel machine modular buildings for sale

The Top 5 Advantages And Benefits Of A Shingle Roof

If it’s time to replace your roof, then it’s the perfect time to weigh all your different roofing options. If you’re reading this, then most likely one of those options is asphalt shingles.

At Western States Metal Roofing, we specialize in metal roofs, not asphalt shingle roofs. However, we’ve been in the roofing industry for over two decades and recognize that asphalt shingles are the most commonly used roofing material in the United States. It’s not hard to see why it’s such a popular choice among homeowners. An asphalt shingle roof has a lot of different benefits.

What Are The 5 Benefits Of A Shingle Roof? Affordability Simple Installation/ DIY Friendly Easy To Find A Qualified Roofing Contractor Easier Repairs Blends With Most Neighborhoods

Affordability Many would agree that the biggest advantage of asphalt shingles is the price tag. In fact, asphalt shingles are the most economical roofing material currently on the market.

The installed cost of a new shingle roof can be as little as $1.50 per square foot and up to $5.50 per square foot. That may seem like a big range, but it’s because the price depends on the type of shingle you choose.

There are different grades of roof shingles that affect the price because of quality. As you might expect, the better the shingle, the more it will cost you.

The higher quality shingles, such as dimensional shingles, tend to be thicker which also increases their durability, curb appeal, and longevity. They usually also come with a longer warranty than the less expensive 3-tab shingle. It’s important to look at the different shingle options to see which one best matches your needs and budget.

Simple Installation Asphalt shingles are arguably the easiest and fastest type of roofing to install. Most homes typically only take a day to have a whole new roof installed. This makes it a popular roofing choice for DIY (do it yourself) enthusiasts that want to do the installation themselves and avoid the extra labor costs.

Easy To Find A Qualified Roofing Contractor If you choose not to go the DIY route and want to have your roof professional installed, finding a roofing contractor shouldn’t be a problem.

While only certain contractors specialize in metal or clay tile roofing installations, that can make finding a qualified installer difficult, almost all professional roofing contractors offer asphalt shingle installations.

Since asphalt shingle installations are easier than installing other roofing materials, the installation cost is also less than other roofing types.

Easier Repairs While it’s not uncommon for a shingle to have to be replaced or repaired, it also isn’t nearly as big (or as expensive) a deal as repairs on alternative roof syles.

Replacing an asphalt shingle is a quick and easy process that, like the installation, is possible to do on your own. In fact, most asphalt shingle maintenance, in general, can be done yourself.

Blends With Most Neighborhoods You most likely don’t have to look far in your neighborhood before you find an asphalt shingle roof. As we mentioned earlier, it is the most common type of residential roofing.

Your house will not look out of place with an asphalt shingle roof and should blend in with the rest of your neighborhood. What Other Roofing Materials Should I Consider? We’ve gone over the benefits of asphalt shingles but as we mentioned at the beginning of this article, it’s good to weigh all of your roofing options before you make a decision.

In our experience, many homeowners that end up becoming metal roof customers are either deciding between metal and asphalt shingles or switch from an asphalt shingle roof to a metal roof. We find that those who value longevity, durability, and curb appeal ultimately decide to go with metal. metal forming machine c purlin manufacturer steel structure making machine

Metal Roofing Styles And Colors

At Western States Metal Roofing, customers ask us all the time which residential metal roofing panel is best for their home. After being asked this question for over two decades as a metal roofing manufacturer, we’ve come to realize that the definition of “best” is not universal. It varies from person to person and often has to do with the customer’s biggest concern that needs to be met.

Best long term value? Best price? Best looking?

Honestly, these questions all have different answers. But that doesn’t mean we’re going to leave you without being able to answer this question for yourself.

Below are the top picks for the best metal roof styles and colors for your house. Metal Roofing Styles When you look around your neighborhood and see a metal roofing material on a house, it's normally one of three steel roofing panel types:

Standing seam Corrugated R Panel We're going to walk through each of these residential metal roofing styles. Note that we will be discussing steel roofing only as its most common type of metal roof for residential applications. There are other types of metal roofs that are less common on residences including:

copper roofing zinc roofing aluminum roofing tin roofing We decided to answer this question in two ways. We’re not only going to list the top metal roofing panels picks but also provide some further insight. We discuss each roofing style's pros and cons plus when each panel is best to use as well as the color choices available for these panels.

Standing Seam Metal Roofing Standing seam is the highest quality metal roofing panel on the market and our top pick panel to use for a metal roof.

When It's Best To Use A Standing Seam Roof We want to say always, but there are a couple of exceptions.

Installing a standing seam metal roof is best when you have extra room in your budget for a higher-priced panel.

While the upfront cost of a standing seam roof is high, it does pay for itself over time as a long-lasting, durable roof. Therefore, to get the most value out of a standing seam roof, you should plan on being in your home long term. If you plan on moving in a couple of years, take into consideration that you won’t benefit as much from the long term value of standing seam. 7/8" Corrugated Metal Roofing Panels ⅞” corrugated is our best selling metal roofing panel. It makes the list because you get a durable, rot-resistant, long-lasting new metal roof at a much lower cost than standing seam. Corrugated panels are also a great choice for homeowners that want to install their own roofs or simply want their panels quickly. When It's Best To Use A ⅞” Corrugated Metal Roof ⅞” corrugated is best when looking for an economical metal roof style that is DIY friendly. It’s an affordable, easy to install roofing solution. R-Panel And PBR Panels R-Panel makes the list because we believe it's the nicest metal panel at the lowest price point. R-Panel is even more affordable than ⅞” Corrugated and has a stylish appearance that is similar to standing seam.

R-Panel has raised ribs with flat areas in between each rib. Even though it’s an exposed fastener panel, its appearance is similar to standing seam and is sometimes even mistakenly referred to as standing seam. While the panels look different up close, they have a similar look from a distance when they are on a roof.

If you like the look of a standing seam roof but are searching for a more economical panel, R-Panel is a great option.

When It's Best To Use An R-Panel Metal Roof R-Panel is a great panel to use when you’re looking for an affordable panel. R-Panel has a similar appearance to standing seam so it’s a great solution if you like the look of a standing seam but want a more economical panel. It's also much easier to install if you are a DIY metal roofer. Metal Roofing Colors Once you choose your panel profile, the next big decision is what metal roof color you are going to choose. With metal roofing, the color options are nearly endless, especially for the panels we discussed in this article.

While standing seam comes only in the higher quality PVDF paint finish, 7/8" corrugated and R-Panel are available in both PVDF and SMP paint systems.

Metal roofing comes in:

Matte Colors Standard Colors (SMP paint system) Standard Colors (PVDF paint system) Designer Colors (PVDF paint system) Vari-Cool Color Changing Paint System With so many choices, how do you know which roofing color will look best?

There's a lot of factors to consider including:

The Geographical Location Of Your Home Surrounding Features On Your Property The Overall Aesthetic Of Your Home Neighborhood Trends HOA Restrictions (if applicable) We go over all of this and more in our "How To Choose A Metal Roofing Color" guide. Click below to download your free copy. steel stud machine roofing machinery roll forming machine manufacturer

4 Tips On What To Check During A Metal Roofing Inspection

Owning a metal roof means you’re going to spend less time on average fixing pesky things like leaks and wind damage, but your roof still needs maintenance to stay in peak condition.

Fortunately, caring for your metal roof -- no matter the style -- is simple enough that most homeowners should be able to perform the basic upkeep needed to avoid costly repairs.

Metal roofs don’t have the same problems as the more common asphalt shingle roofs, so what should you be looking for when inspecting your roof?

Problems can range from minor, like denting and scratching, to major, like leaks or corrosion.

Metal Roof Inspection Tips And of course even small issues can become big problems if not addressed, which is why you should inspect your roof at least twice a year.

To conduct a thorough inspection, follow the steps below:

1.Cleaning Surface-Level Issues Stand at a distance and look for stains, scratches, abrasions, grease, dirt, or debris. You can even use binoculars to get a closer look at the roof prior to climbing on it. We recommend that you scan the roof from the ground at least twice a year during the Spring and Fall. It’s also a good idea to check your roof after any severe weather or storms.

When you’re ready to climb up on your roof it’s important that you realize it’s dangerous. There is a 2014 study conducted by the Bureau of Labor Statistics that documents 647 fatal falls from roofs.

This is an excellent article that covers the following items:

Secure the ladder Wear a harness Use proper footwear Have a quality tool belt Ensure the weather conditions are appropriate Clear the roof Mark off your work area

Once you’re atop the roof, carefully clear away debris such as metal shavings, sticks, leaves, and small branches. You can use a brush to quickly clean out the gutters, as well, before moving on to a more thorough cleaning.

Over time, dirt and grease can cause damage to a metal roof, so it’s best to scrub it off when you do your bi-annual maintenance. If the dirt remains on the roof after a significant rainfall, then it’s time to wash your roof.

Most types of metal are very sensitive to corrosive materials, so just use water and a non-abrasive sponge to clean away dirt and grime. For stubborn spots, you can dilute detergent with water to make a safe cleaning solution.

Cleaning your roof is a critical part of your maintenance. Here’s a deeper dive into this:

How To Safely Clean Your Metal Roof: DIY Metal Roofing Cleaning Guide

Finally, look for dents and scratches. You may be able to use gentle suction to address dents, and scratches can either be buffed out or painted over if you have the correct color. It’s important to paint over the exposed area so it does not rust in the future. If you cannot find a perfect color match it’s likely not a problem. As long as the scratch is small and the color is close, a slightly different color will be difficult to spot in a small area from ground to roof.

Repair Minor Structural Damage This is a task many homeowners may not feel comfortable doing. However, if you have extensive DIY experience and are comfortable with a variety of tools, you can repair minor structural damage in your metal roof.

Extreme heat or cold, excessive wind, and high moisture can all cause such structural damage. While it’s a good idea to examine the integrity of your roof regularly, you should also check for damage after a storm. The sooner you’re able to catch these issues, the more likely you’ll be able to correct them without incident.

Check Fasteners The first thing you’ll want to check is the fastenings and screws that hold down the panels of your metal roof. If you find any that are loose, it can be as simple as screwing them back in or securing them with a tool that provides enough torque. Missing fastenings are a greater cause for concern and should be replaced immediately.

Check Flashing You’ll need to check the flashing to ensure it isn’t loose. Loose flashing can lead to leaks as moisture seeps in through even the smallest gaps, and the longer it’s left in such a state, the worse the problem will become. While we wouldn’t recommend homeowners attempt to replace loose flashing on their own, you can seal it with a UV-resistant sealant to provide a temporary buffer against the elements.

When To Contact A Metal Roofing Professional If you see extensive structural damage -- perhaps from debris which has punctured the roof -- or if you’re just not confident in your ability to address these problems, we recommend you call a professional.

A licensed contractor can inspect your metal roof for just a small fee and make a plan to repair anything that may become a major issue. If you’re working with a budget, you can always use online roofing calculators to determine how much these repairs will cost.

Why Metal Roof Maintenance Is Important Your metal roof can endure plenty of damage from wind, rain, and debris, but it’s still a good idea to check up on it periodically.

If you follow these steps and perform bi-annual maintenance on your roof, it will protect you and your family for generations to come. roll forming machine price automatic purlin roll forming machine Gauge Steel Framing Machine

How To Install Reglet Flashing On A Metal Roof

If you have a chimney or are installing sidewall and endwall trim without metal panel siding, chances are that you will need to install reglet trim. This flashing is used in conjunction with sidewall and endwall trim. Its function is to prevent leaks in one of the most important parts of a roof - any 90 degree edge. This is one of the areas of a roof that’s the most prone to leaks and a reglet makes it more weather-tight.

At Western States Metal Roofing, our goal is to make the installation of your metal roofing panels easy and stress-free. This reglet flashing installation article should be used in conjunction with our reglet installation video. In this article, we will cover:

What is reglet flashing? How much does reglet trim cost? Cutting and finishing reglet at sidewall Fastening sidewall reglet Cutting and finishing reglet at endwall Fastening endwall reglet Overlapping reglet

What Is Metal Roofing Reglet Flashing? Reglet flashing is used on the exterior of a building and is installed between a wall and a metal roof. You will cut a small joint in the wall and the reglet is installed in conjunction with a counter flashing such as an endwall or sidewall. It prevents leaks at one of the most water prone areas of a roof which is a 90 degree edge.

How Much Does Reglet Flashing Cost? The cost of the reglet flashing will depend upon the gauge and the type of paint finish. When you purchase reglet trim you will also need to purchase a counter flashing such as an endwall or a sidewall trim.

Reglet flashing will cost $1 to $2 per lineal foot. Endwall or sidewall counter flashing will cost $1.50 to $2.50 per lineal foot

Before you begin, remember that reglet is installed after your sidewall and endwall are already in place.

How To Cut And Finish Reglet Flashing At Sidewall Measure the depth of your reglet flashing. Using the measurement of your depth, mark the side of your reglet trim. Draw a line from your first mark based off the pitch angle of your roof. From the corner of your trim, draw a line connecting where your first line meets the hem. Draw a straight line down the hem of the reglet flashing. Using metal cutting snips, cut the section marked with an “X”. Continue cutting up the fold of the reglet to your first mark. Using a hand seamer, fold the tab 90 degrees. If your wall is slotted as shown below, place the reglet in its position to see if the notch lines up with the top portion of your reglet. You may need to trim the top section for a secure fit. Note: The wall slot for the reglet needs to be pre cut prior to installation. The slot is usually about the width of a grinder wheel which is approximately ¼”. How To Fasten Reglet Flashing At The Sidewall NOTE: Prior to fastening your reglet, predrilling is recommended for easier installation and evenly placed screws.

Pre-drill holes ½” from the bottom line and 12” apart. Installing into block or masonry requires proper attachments to hold reglet in place. Begin fastening your reglet. How To Cut And Finish Reglet Flashing At Endwall

Mark the top section of the reglet based on the reglet depth measurement. At the 45 degree bend for the kicker, mark a ½” line and draw a line to the top of the reglet mark. Square off the bottom of the line at the kicker. Begin cutting out sections marked with an “X”. How To Overlap Reglet Flashing NOTE: Overlaps should be a minimum of 6” at the endwall and a minimum of 3” at the sidewall.

Using metal cutting snips, trim ⅛” off the reglet hem. The distance of the cut is dependent upon whether it’s for an endwall or sidewall condition. Cut 3” for sidewall and 6” for endwall. Using a hand seamer, press down any metal burrs or shavings that may have occurred during cutting. When preparing for the adjacent piece, don’t forget the 3” or 6” needed for overlaps. Place silicone sealant on the lower section of the reglet along the edge and 6” overlap. Slide the section of reglet on the notched edge. How To Fasten Reglet Flashing At The Endwall Snap a chalk line 1” from the edge and begin pre-drilling your screw holes at 12” on center. Fasten the reglet 12” on center. Silicone sealant should be applied on the side panel section prior to fastening reglet. Silicone sealant should also be placed along the top and sides of the reglet. Using a putty knife, smooth out the silicone sealant. Looking for step-by-step video tutorials on all aspects of metal roof installation? Go to our learning channel for everything you need.

Buy Factory Direct And Save Money on Your Metal Roofing Panels Looking to save money on your metal roofing project? Western States Metal Roofing is a manufacturer that sells directly to the public and to contractors. This can help you save 15% to 50% percent on all of the metal roofing materials you’ll need for your house.

Go to the Western States Metal Roofing website to see our catalog and request a quote or metal color sample as there are hundreds of colors to choose from.

Looking for more homeowner guides and step-by-step installation help? You can find everything you need at the Western States Metal Roofing Learning Center to help you have an easy and successful installation. metal forming machine manufacturers purlin making machine light steel forming machine

Types Of Standing Seam Metal Roofing: Pros And Cons + Cost

When you are searching for the best quality roof, a standing seam metal roof is going to be one of the top contenders. It can last up to 40 to 60 plus years while being low maintenance, weathertight, and, of course, strikingly attractive. This is why it’s used so often on residential roofs and commercial buildings.

While the decision to use standing seam might be an easy one, which type of standing seam roofing to use may require a bit more consideration. There are three different types of standing seam metal panel systems to choose from, along with different types of stiffening ribs or striations that can be included within them.

At Western States Metal Roofing, we manufacture all three types of standing seam metal roofing panels and are thoroughly knowledgeable in the benefits and potential drawbacks of each panel. In this article, we will discuss:

Types of standing seam panel systems Pros and cons of each system Standing seam metal roofing cost Different styles of stiffening ribs By the end of this article, you will have all of the knowledge you need to decide which standing seam system is best for your roof.

What Is A Standing Seam Metal Roof? Standing seam metal roofing is sheet metal that has a flat appearance in the center and vertical ribs at the panel edges. It’s the most weather-tight metal roofing system because it’s attached with concealed fasteners.

What Are The Types Of Standing Seam Metal Roof Panels? These are three types of standing seam roof systems:

Snap Lock Mechanically Seamed Nail Strip/ Nail Flange

Benefits Of Standing Seam Metal Roofing Each of these three systems has different pros and cons, but there are some standing seam benefits that are universal.

Modern looking with clean lines and a sleek appearance. Concealed Fasteners - Fasteners don’t penetrate the panel. This eliminates visible screw heads and screw holes, which can cause leaks. Low Maintenance Impact Resistant Class A Fire Rating 100% Recyclable Standing Seam Metal Roofing Problems Standing seam metal roofing is the best metal roofing system, but it has some drawbacks. Here are the problems that each of these systems has in common.

Cost - The price of standing seam is nearly double the cost of corrugated metal roofing. Difficult To Install Oil Canning - The standing seam panels may have wavy and wrinkled appearance. Standing Seam Roofing Differences

Now that we have covered the similarities between the panels, it’s time to discuss the differences between these three types of standing seam metal roofing systems.

Seam heights Panel Widths Methods Of Fastening Engineering Seaming Methods Of Installation Pros and Cons Cost Snap Lock Standing Seam Roofing With Clips The snap lock standing seam roof system consists of panels with a male and female leg that snap together. These panels are fastened to the roof with clips, and the fasteners are concealed. Snap lock panels can be made in the following measurements:

Seam Heights: 1.5” and 1.75”

Panel Widths: 12”, 14”, 16”, 18” , Custom

Panel Lengths: Up to 52’. Lengths in excess of 52’ will have to be roll-formed on-site.

Snap lock is the most common type of standing seam roofing. Its popularity comes from being regarded as the best all-around standing seam solution when you consider the performance of the panel, cost, and easier installation than some of the other standing seam panels.

What Are The Advantages Of Snap Lock Standing Seam? Designed For Thermal Movement Does Not Require Seaming No Panel Seams Cost

Snap Lock Panels Are Designed For Thermal Movement

With temperature changes from hot to cold, metal will expand and contract. This type of roofing system is designed to allow for panel movement. The more the panel can move, the more resistant it is to oil canning.

Snap Lock Does Not Require Seaming

The side lap, or overlapping, of the panels does not have to be seamed together. This allows for the panels to be installed much faster than a mechanically seamed system.

Snap Lock Has No Panel Seams The panels can be made to any sheet length, meaning that each side of the roof can be installed in one panel length. Eliminating a seam at the panel lap removes the possibility of a roof leak.

Snap Lock Standing Seam Cost

This type of standing seam is more expensive than a nail strip panel and cost less than mechanically seamed roofing panels.

Standing Seam Materials Cost - $3.00 to $5.50 Per Square Foot Materials and Installation - $10 to $16 Per Square Foot What Are The Disadvantages Of Snap Lock Metal Roofing?. Not for very low sloped roofs Difficult to install

Snap Lock Is Not For Very Low Sloped Roofs Snap lock standing seam metal roofing minimum slope is 3” in 12” or greater to reduce the risk of roof leaks. This does not make it compatible with flat roofs or roofs with a very low slope.

Snap Lock Standing Seam Metal Roofing Installation While snap lock is less complicated compared to mechanically seamed, it is still a difficult roofing panel system to install correctly. When compared to most other roofing materials such as corrugated metal roofing, snap lock installations cost more because of the additional material cost and labor involved.

DIY standing seam metal roofing installation is rarely recommended. If you are handy and want to take on the challenge, we recommend viewing our standing seam installation details and viewing our standing seam installation videos prior to starting your project. Otherwise, hiring a professional roofing contractor is normally the best option for your residential standing seam metal roof. lgs machine company portable metal roofing machine china roll forming machine

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