Innovacera Advanced Materials Worlds!

As a manufacturer of technical ceramic products, Innovacera main business is produce metallization ceramics and ceramics components as customer request.

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Innovacera Ceramic Valveless piston pump

Innovacera Ceramic Valveless piston pump

Ceramic Valveless piston pump characteristics: 1. Extremely inert chemical stability, acid and alkali resistance, corrosion resistance and high temperature resistance. 2. super hard, wear-resistant, particle release is very small, long service life. 3. the material is dense, the water absorption rate is lower than zero; the surface finish is extremely high, the friction is extremely small; the material residue is extremely small. 4. the coefficient of thermal expansion is very small, the piston fits better, the filling machine has higher precision, and can be cleaned and sterilized online.

Application areas: 1. Research institutes, laboratories, universities, pharmaceutical factories, hospitals, cosmetics, etc. 2. widely used in the pharmaceutical, pharmaceutical, food, chemical, cosmetics industry, precision quantitative filling. 3. for the precise quantitative filling of blood, biological reagents, oral liquid, injection, high-grade cosmetics, essence, fungicide and other liquids. 4. Precision quantitative filling for various acid-alkaline corrosive liquids.

Video content: How to Disassemble Ceramic Valveless Piston Pump? How to Assemble Ceramic Valveless Piston Pump? How does Ceramic Valveless Pump work?

NEWS https://ift.tt/2Nnt84A https://ift.tt/2NpixpM August 22, 2019 at 11:15AM

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Hot Pressing Machinable Boron Nitride Ceramics

Hot Pressing Machinable Boron Nitride Ceramics

Machinable Boron Nitride ceramic is made by hot pressing Boron Nitride powders at high temperature and pressure. In its solid form, boron nitride is often referred to as “white graphite” because it has a microstructure similar to that of graphite. Innovacera Boron Nitride can easily be machined into rods, bars, plates and other custom shapes. Innovacera Boron Nitride billet max size is 420*430*220mm and have many years experience in producing and processing boron nitride ceramic part.

Innovacera Boron Nitride offers excellent electrical, thermal, chemical and mechanical properties as below:

Excellent thermal shock resistance

High electrical resistivity

High thermal conductivity

Good chemical inertness

High temperature material

Excellent lubricating properties — low coefficient of friction

Non-wetting (without oxidation)

High dielectric breakdown strength

Excellent machinability

Because above advantages, boron nitride ceramic products are widely used for below applications:

Molten Metal Contact (Non-ferrous alloys melting refractory components).

PVD,CVD and Plasma Systems (Insulators).

High-Temperature Furnaces (Fixtures and Insulators).

High-Temperature Lubrication and Mold Release

Solutions for Electronic Cooling

Dielectric at High Frequencies

Nuclear reactor shields and linings

Semiconductor wafers

Heat radiation shielding

Transistor heat sinks

Sputtering targets

Melting crucibles and boat for glass and metals.

Amorphous strips Nozzles

Innovacera boron nitride part such as ceramic insulator part for furnaces, ceramic crucibles and boats for melting, nozzles for powder metal gas atomization and amorphous strips are hot sales products.

If you need any customized boron nitride part, welcome to contact us. https://www.innovacera.com/contact/enquiry

NEWS https://ift.tt/2Z2UOmw https://ift.tt/2z8XFuF August 20, 2019 at 03:44PM

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How to make HTCC ceramic heater?

How to make HTCC ceramic heater?

INNOVACERA specializes in producing ceramic heating elements, which are first printed with tungsten metal on a ceramic casting body and then sintered together through hot-pressed lamination under the protection of 1600℃ hydrogen atmosphere. The components have the advantages of corrosion resistance, high temperature resistance, long service life, high efficiency and energy saving, uniform temperature, good thermal conductivity, fast thermal compensation, etc. They do not contain lead, cadmium, mercury, hexavalent chromium, polybrominated biphenyl ether, polybrominated diphenyl ether and other harmful substances, and meet the requirements of RoHS, REACH and other environmental protection requirements. Meanwhile, HTCC ceramic heating element is an environment-friendly and energy-saving heating element. Compared with PTC ceramic heating element, it has the advantage of saving 20 ~ 30% of electric energy under the same efficiency of heating. HTCC ceramic heater are widely used in welding platform, electric soldering iron, automotive oxygen sensor and intelligent toilet and other electrical and equipment.

The following is the detail production process:

With professional R&D team, advanced equipments and strictly on-line production quality control system, best solution will be provide.

Customization is acceptable and welcome! For more information, please send email to [email protected] or call [phone]

NEWS https://ift.tt/2OOCJDJ https://ift.tt/2YLemM2 August 13, 2019 at 06:14PM

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Boron Nitride Nozzle For Molten Metal Atomizing

Boron Nitride Nozzle For Molten Metal Atomizing

BN is a material with non-wet feature. So molten metal won’t be sticked onto the nozzle. Additionally, Boron Nitride ceramic is a kind of refractory ceramic with low expansion and high thermal conductivity. These features make it to be an ideal choice as atomizing nozzles. It’s very easy to be machined to custom design with precision and tight tolerance because of its machinability.

Boron nitride can be long-term used at 1800 degrees under vacuum atmosphere. With gas protection, Boron Nitride can be used at 2100 °C. Boron Nitride is with high thermal shock resistance, no cracks under extreme cold & high temperature.

NEWS https://ift.tt/2ZUtRhd https://ift.tt/2YZ6eqr August 12, 2019 at 09:55AM

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Innovacera Celebrated 7th anniversary

Innovacera Celebrated 7th anniversary

Yesterday was special for us: Innovacera was celebrating 7th birthday on August 8th, 2019.

On 8 August 2012, Innovacera established for providing the ideal technical ceramic solution for many industries. Innovacera has two factories which are responsible for manufacture. Our engineer is with experience in R&D, manufacture and sales in advanced ceramic materials for more than 20 years. The sales office(Innovacera) was established 7 years ago, serving international clients, today is a recognized reliable technical ceramic supplier company.

We are proud of our active team and 2 factories who are full of creativity, responsibility, professional drive, innovative ideas. We truly appreciate our team, especially grateful to those colleagues whose professional activity at Innovacera lasts over 5 years.

We would like to thank all our team who continue to work as One and put their best effort in making Innovacera as a reliable and trusted technical ceramic supplier company.

Our success depends on clients’ success. Thus, we hope that our professional knowledge contribute to our clients’ success and to building sustainable society as well. We are positive that when our clients are stronger, so are we.

At this 7th anniversary, we would like to take this opportunity to thank all our clients for including Innovacera in their business story for the past 7 years. We look forward to successful cooperation in the future!

We will keep to work closely with clients to help provide the qualified ceramic products to meet unique and demanding performance requirement in further 10, 15, 20, 25…years and never stop.

NEWS https://ift.tt/31ltSuS https://ift.tt/2KnnkGu August 09, 2019 at 06:24PM

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Silicon Nitride Ceramic Substrate for Electronics

Silicon Nitride Ceramic Substrate for Electronics

Nitride Ceramic Substrate

INNOVACERA Silicon Nitride substrates, with a thermal conductivity rating of 90 Watts/meter Kelvin, at first glance, appear inferior to Aluminum Nitride grades from the standpoint of heat dissipation. However, Silicon Nitride substrates, due to their far superior mechanical properties, can provide thermal resistance levels comparable to Aluminum Nitride. This is because Silicon Nitride substrates have twice the strength and fracture toughness of Aluminum Nitride substrates, which enable the circuit/package designer to use Silicon Nitride substrates that can be half as thick as Aluminum Nitride substrates. These same impressive mechanical properties also make Silicon Nitride substrates an excellent choice in applications where severe, repetitive thermal cycling of the circuit/package is present.

NEWS https://ift.tt/2KzQ2Tr https://ift.tt/2YCPm9F August 09, 2019 at 02:37PM

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Thermocouple Protection Sheaths

Thermocouple Protection Sheaths

INNOVACERA manufacture a range of silicon nitride and advanced ceramic thermocouple protection sheaths for use in the aluminium and molten metal handling industries. They are an advanced ceramic tube offering outstanding performance for temperature control in aluminium foundries and smelters and are extremely cost effective compared to competitive materials, such as cast iron, silicon carbide and alumina.

INNOVACERA silicon nitride possess a unique combination of physical properties, such as high strength, toughness, excellent thermal shock resistance and resistance to corrosion, which make it the stand out material in this application.

Silicon nitride protection tubes are world renowned for their outstanding performance in contact with non-ferrous molten metals, particularly aluminium and its alloys and zinc. They allow constant temperature monitoring of the melt resulting in improved quality of the finished casting. In addition to its excellent physical properties, it is also non-wetting to most non-ferrous alloys, making it resistant to build up of dross and is therefore very low maintenance.

For high temperature applications above 1200°C, silicon nitride ceramic protection tubes is the preferred choice.

NEWS https://ift.tt/2T9WLHt https://ift.tt/2LZRm52 August 05, 2019 at 10:18AM

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Senior engineers from Singapore visited Innovacera

Senior engineers from Singapore visited Innovacera

Last week, senior engineers who is specialized in sealing from Singapore has visited INNOVACERA.

Together with our engineer look around the production process of ceramic products. From raw materials, moulding, sintering and precision machining, inspection is carried out at every step. Customers are very satisfied with the excellent performance and strict quality control of our production equipment. And she said that our raw materials are very good, 99% alumina density reach 3.9g/cm3. This led her to change some views of “Made in China”.

After that, we held a friendly meeting to discuss how to further cooperate. Innovacera pressed its willingness to invest in new projects in the future. Innovation is one of our core values, and we have always been enthusiastic about exploring in the professional field.

NEWS https://ift.tt/2MwAn9T https://ift.tt/315VUu0 August 02, 2019 at 09:24AM

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High precision silicon nitride ceramic balls, roller for bearing, pump valve

High precision silicon nitride ceramic balls, roller for bearing, pump valve

High strength, fracture toughness and erosion resistance for improved durability

Helps extend the life of sucker rod pumps, bearings

Withstands extreme temperatures of deepwater environments

Weighs 60% less than steel with significant friction reduction

Provides high contact fatigue resistance

Offers temperature resistance up to 1100°C

Required Properties and its Application examples

High speed: Machining tools: turbo chargers, HDD spindle motors

Corrosion resistant: Chemical plant equipment, semiconductor-manufacturing equipment

High temperature: Heat treatment furnace parts

High vacuum Turbo molecular pumps

High insulation: Electric motors

Ultra-low temperature: Turbo pumps for space shuttles

INNOVACERA silicon nitride materials and components are produced using unique compositions and processing techniques. INNOVACERA silicon nitride is processed by gas pressure sintering, which results in a fully dense and nonporous microstructure of interlocking needle-shaped grains. This, combined with the natural toughness of silicon nitride, provides outstanding contact fatigue resistance and mechanical reliability.

NEWS https://ift.tt/2KfOuxO https://ift.tt/331gYUq August 01, 2019 at 06:10PM

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Silicon Nitride Ceramic Weld Location Pins

Silicon Nitride Ceramic Weld Location Pins

Ceramic materials have long replaced metal in the production of welding pins, which ensure a perfect fit for sheet metal and nuts in projection welding and are subject to temperatures of up to 800°C. Gas-pressure sintered silicon nitride ceramics from INNOVACERA are at a distinct advantage here: Extreme hardness and flexural strength High thermal shock resistance Electrical insulation Temperature resistance High tensile strength and compressive strength Fewer cold welds No welding spatter adhesion

Ceramic welding pins made of silicon nitride significantly increase service life and enable high levels of precision and greater accuracy over extended periods in projection welding. Metal welding pins often need to be replaced several times a day due to wear and adhering slag, whereas centering pins made of silicon nitride ceramics only need to be replaced about once a month.

NEWS https://ift.tt/2Yxdgm1 https://ift.tt/311XAoA July 29, 2019 at 10:05AM

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Innovacera® Valveless ceramic metering piston pumps For H2O2

Innovacera® Valveless ceramic metering piston pumps For H2O2

Innovacera provides advanced ceramic solutions for fluid dispensing and filling in the pharmaceutical, cosmetic and food industries. Our ceramic filling pumps types are valveless ceramic metering piston pumps and valve ceramic piston pump.

In pharmaceutical and medical applications, vaporised hydrogen peroxide is a low temperature sterilisation method used to decontaminate everything from components and instruments to entire laboratories, cleanrooms, and hospital operating rooms. Valveless ceramic metering piston pumps only have a ceramic piston moving part contacting with the fluid. The ceramic piston is made by alumina ceramic or zirconia ceramic which have chemically inert, wear resistance and dimensionally stable. IT accomplishes both the pumping and valving functions resulting in a unique design that eliminates all check valves. It also provides maintenance-free operation for millions of cycles, at a precision of 0.5% or better without the need for recalibration. Hydrogen peroxide (H2O2) is used in many food, pharmaceutical, and medical applications as an effective sterilising agent. Dispensing of H2O2 is critical to container sealing during the aseptic packaging process for a variety of food products. According to above advantages, Innovacera Valveless ceramic metering piston pumps suitable for OEM sterilisation equipment and it is widely used for hydrogen peroxide metering.

NEWS https://ift.tt/32mx0bc https://ift.tt/2xMnZdr July 12, 2019 at 02:32PM

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Metalized Ceramics and Braze Solutions

Metalized Ceramics and Braze Solutions

Established in Aug. 2012, Innovacera offer metalizes advanced ceramic materials and brazing of hermetic assemblies for demanding applications.

The products serve to the Aerospace, Communications, Defense and other industries.

Our services and products: Metallization and brazing of ceramic to metal components.

Manufacturing Process:

Material using: Aluminum oxide, Aluminum nitride, Beryllium oxide

Metallization Type: MO/MN Metallized W/MO Metallized Direct Bond Copper (DBC)

Industry Focus: Deparmetn of Denfense Department of Energy Solar Product Manufacturing Aerospace Biomedical Communications Computer and Electronics Vacuum Electronics Medical Military Semiconductor Optical And so on

NEWS http://bit.ly/2VSgTgZ http://bit.ly/30Qr2OX May 29, 2019 at 10:24AM

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Revolutionary In Heater Ignition

Revolutionary In Heater Ignition

Two main materials are used for manufacturing of heating elements in mainstream market: Metal or Ceramic.

High thermal conductivity and excellent insulation makes ceramic more advantage in new revolution of heater ignition. The ceramic made heating material is more efficient as compared to metal because of being sturdier and less corrosive.

The advanced ceramic materials used in igniters are absolutely the best for lighting pellet and biomass burners. They use widely used as a heating element in hot air fans, kerosene fans and ignition blowers and will light all fuel types. Ideal for wood pellets, chips, straw, coal, coke etc.

The obvious advantages: 1) Higher temperature, about twice of traditional metal sheathed heater; 2) Shorter ignition time, about 60~90 seconds 3) Electrically insulated with no exposed electric contacts 4) Wear and corrosion resistance 5) Long life time 6) Easy to install and replace

NEWS http://bit.ly/2VSlipc http://bit.ly/2VETMqf May 21, 2019 at 11:54AM

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Boron Nitride Isolation Components For PVD CVD Magnetron Sputtering Systems

Boron Nitride Isolation Components For PVD CVD Magnetron Sputtering Systems

Boron Nitride Isolation Components For PVD CVD Magnetron Sputtering Systems

Boron Nitride is a high temperature, lubricious ceramic. It offers excellent electrical resistance, chemical stability and wet ability.

Boron nitride shapes and ceramic components are critical components in applications where excellent thermal shock resistance, high electrical resistivity and chemical and corrosion resistance is required.

Physical vapor deposition refers to the extensive range of vacuum-based thin-film coating methods employed for surface engineering of a variety of materials. Employing one of the several methods to generate and deposit target material onto a substrate surface, including sputter deposition, PVD Coating methods are commonly used in the construction of optoelectronic devices, precision components for automotive and aerospace, and more.

Sputtering is a unique process where particles are forcefully ejected from a target material by sustained plasma bombardment. Boron nitride ceramics are broadly used to constrain plasma arcs in sputtering chambers onto the target material and prevent erosion of integral components in the process chamber.

BN ceramic components such as insulating shrouds and rails, target frames, protective tubes, shields and liners as well as insulators ensure that the PVD arc remains constrained towards the target, preventing equipment damage.

Innovacera 99% BN is commonly used as an alternative for pyrolytic Boron Nitride in these applications.

NEWS http://bit.ly/2Q2YkVX http://bit.ly/2vQLQaQ May 13, 2019 at 10:05AM

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Innovacera is a leading metallized ceramics suppliers

Innovacera is a leading metallized ceramics suppliers

Innovacera is a leading metallized ceramics suppliers. The metallized ceramic is using in critical assemblies brazed.

Metallization applies a thin metallic coating to an area of a substrate or other shape components. Innovacera’s metallized ceramics have superior brazing characteristics, The unique formulation developed and produced in house enables a stronger, more robust bond in the final assembly. After metallization, a thin metal coating is applied to the metallized layer either using traditional plating methods or by hand using a Nickel Oxide based coating to improves its wettability. The metallization and nickel thickness is always measured using XRF technology to ensure it meets the specifications.

In addition to preparing the ceramic parts for brazing, metallization is useful for a number of other applications such as providing a base layer for other coatings. As experts in a variety of application methods, Innovacera is capable of metallizing on flat, cylindrical, and complex ceramic bodies from prototype through production quantities. Innovacera can provide turn-key service or work with customer supplied material.

NEWS http://bit.ly/2Ya6CP0 http://bit.ly/2H67GxH May 05, 2019 at 09:58AM

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Silicon nitride ceramic electric heating element

Silicon nitride ceramic electric heating element

INNOVACERA’s silicon nitride heating elements are normally rectangular in shape. These heater have a lot operation zone up to 1000 degree C and a cold zone in the contact area. Encapsulated terminal can prevent short circuit caused by conductive contamination. They can be operated with or without a controller. Silicon nitride heater have several times the durability than that of silicon carbide products.

The performances of si3n4 ceramic heater: 1) Electrical safety. The current leakage after the break is less than 10 mA 2) High temperature resistance .Dry point up to 1300 ℃ 3) High surface load. Heating liquid surface load up to 78w/cm2 4) Small size 5) The thermal inertia is small, faster heating up. 6) Long service life 7) Acid and alkali corrosion resistance

Their have specification as below: 1) Rated Voltage: 230V，220V，110V，120V 2) Hz: 50/60HZ 3) Rate power INV01: 500-2500W INV02: 500-2500W INV03: 500-1200W INV04: 500-2500W INV05: 500-2500W INV06: 500-1500W 4) Max Power: 3500W 5) Service life: 5000 hours 6) Electric insulation strength: 2500V、50HZ (Room temperature)，no breakdown in 1 minute 7) Leakage of current: No more than 0.025 mA under normal working conditions, no more than 10 mA in water after breaking 8) Acid corrosion resistance: Boiling in 5% sulfuric acid solution for 6h, corrosion rate is less than 10g/m2•h 9) Alkali resistance: Boiling in 30% sodium hydroxide solution for 6h, corrosion resistance less than 0.6g/m2•h 10) Medium: liquid, water 11) Dimension, power and input voltage are customize according to your requirement. Stock dimensions as below:

Item W(mm) L1(mm) L2(mm) L3(mm) INV01 17 131 111 90 INV02 17 119 100 80 INV03 17 79 60 43 INV04 30 85 67 50 INV05 49 65 45 35 INV06 23 60 40 52

Mechanical properties:

Hardness（HRA） Fracture Toughness（Mpa.m1/2） Flexural Strength（Mpa） 92.0~94.0 6.0~8.0 ≥900

NEWS http://bit.ly/2V6yLJm http://bit.ly/2DFHAzr April 30, 2019 at 04:51PM

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Ceramic knife

Ceramic knife

If you’ve been using metal cutlery your entire life, you should know there is another way.

Learn more about ceramic knives and see what fits you best!

1. A ceramic knife weighs less than metal knife.

The lightweight feature makes them easier to handle and use for women and children.

2. Ceramic knife is proper for cutting vegetable and fruites.

They are lighter and easier to use for certain things, like vegetable, fruit and meat undert nomal temperatue without bone.

3. They stay sharper for longer.

Ceramic blade stay sharp for an incredibly long period of time. They last longer than almost every steel/metal counterpart.Being close to diamonds in terms of hardness, ceramic material will keep its edge no matter how often you use them.

NEWS http://bit.ly/2XCYN3V http://bit.ly/2GDspbG April 24, 2019 at 10:33AM