Meiko Magnetics

  Meiko Magnetics is a permanent magnetic solutions provider, mainly producing holding magnets, filter magnets and precast shuttering magnets. https://www.meikomagnets.com/

[meikomagnetics]

U60 Magnetic Formwork System For Precast Slabs and Double Wall Panel Production

U60 Magnetic Formwork System consists of U shaped metal channel profile (steel/stainless steel/aluminum options) and several buit-in automatic permanent magnetic systems. It's formed as a concrete frame to produce precast elements in various shuttering lengths, heights, especially for floor slabs, sandwich and double wall panels. The side edges could be straight with no chamfer or milled sharply with one or two sides for elements chamfering. During the procession, this magnetic siderail profile could be moved to the position by robot handling or manual operating, after marking by scribine machine or manual.  As a critical component, the switchable knob connecting with inside magnetic block performs to active or deactive the magnetic force. DETAILED SPECIFICATIONS

Model L(mm) W(mm) H(mm) Magnet Force(kg) Chamfer U60-500 500 60 70 2 x 450KG Magnets Non/1/2 Sides 10mm x 45° U60-750 750 60 70 2 x 450KG Magnets Non/1/2 Sides 10mm x 45° U60-900 900 60 70 2 x 450KG Magnets Non/1/2 Sides 10mm x 45° U60-1000 1000 60 70 2 x 450KG Magnets Non/1/2 Sides 10mm x 45° U60-1500 1500 60 70 2 x 900KG Magnets Non/1/2 Sides 10mm x 45° U60-2000 2000 60 70 2 x 900KG Magnets Non/1/2 Sides 10mm x 45° U60-2500 2500 60 70 3 x 900KG Magnets Non/1/2 Sides 10mm x 45° U60-3000 3000 60 70 3 x 900KG Magnets Non/1/2 Sides 10mm x 45° U60-3500 3500 60 70 3 x 900KG Magnets Non/1/2 Sides 10mm x 45° MAIN ADVANTAGES The U-profile could be machined in different lengths, widths, heights with or without lateral miltres Wide applications for precast ceilings, girder slabs, sandwich and double wall panels. High holding and resistant force due to the integrated powerful and proven magnet technology Activation of magnets by simple pressing with foot or robot Direct force closure between U channel profile shuttering, magnet and steel casting table Easy removal over the mirro-smooth through switchable magnet Read the full article

[meikomagnetics]

Magnets and Adaptors for Precast Windows Doors Opening

The magnetic system with clamping adaptor is greatly supportive to brace and hold the plywood forms to open the precast windows and doors. It's an application of standard switchable shuttering magnets with hanging rods. After plywood molding, just nail the bracket to the plywood forms straightly and hang the magnets onto the groove of adaptor. Once prefab concrete walls formed and demoulding, take a steel lever bar to deactive the magnet and nailed back the screws. Then the adaptor could be taken away for the next round usage. FEATURES 1. Easy Operation, High Efficiency 2. Reusable 3. Adjustable height and supporting magnetic forces according to the solid wall specifications APPLICATIONS

Read the full article

[meikomagnetics]

Precast Aluminum Plywood Sideforms Fixing Magnets with Adaptor

Due to the  heavy dead weight of steel framework, it's cumbersom for manual operation and the robot handling equipments lead to too much investment. Therefor, more and more precast plants choose aluminum profile or plywood siderails to form the concrete, especially in those areas, which are filled with competitive cost of wooden material, like Australia, Canada and else. In order to fit customer's sideforms well, we used a special adaptor to support and fix the formwork from sliding and moving on basis of switchable shuttering magnets as a key functional part. The adapting plates could be easliy attached to the box magnets with two small bolts. After aluminum profile placed, the magnet could be directly hanged onto it and push the button for magnet activing. When demoulding, use the lever bar to deactive the magnet and remove it for further maintenance and storage. In some sites, when precaster only using plywood material without supporting aluminum profile, this magnet with adaptor could be workable as well. Just need to nail the additional small plate onto the plywood parallelly and then attach the magnet with hanging the particular groove on it. Meiko Magnetics is a China-based precast concrete magnets manufacturer, mainly produce all retaining forces shutter magnets ranging from 450KG to 3000KG, adapters, precast emerged accessories holding magnets, magnetic and non-magnetic steel chamfers as well as magnetic shuttering siderails for manual or robot operating. Thanks to our experienced and skilled technical teams, at present, we are equiped with numerous types of magnetic fixing systems and constantly innovate to process better magnetic solutions for our precasting customers. ADAPTOR SPECIFICATION TYPE L(mm) W(mm) T(mm) Fitting Magnet Forces(kg) Adaptor 185 120 20 500KG to 2100KG Read the full article

[meikomagnetics]

Magnetic Clamp for Precast Wooden Formwork

As an old generation magnetic fixture for precast wooden formwork mould, this type of  shuttering magnetic clamp still acts a postive role in the modern precasting industry. For some countries and areas, like America, Canada & Northern Europe, wood materials could be obtained readily with low costs. Meanwhile, due to the characteristics of easy shaping and framing, it's widely applicated to make required moulds.

Magnetic Clamp Fixture is designed with two handles to switch the magnet and move it to whereever you need. The handle in the top is a carrying bar and an easy releasing bar. When you lift it up, the connected two feets will be put down to lever the whole magnet. Furthermore, the ending handle could be supportive to turn the oval plates around on the wood forms to help the magnet levering on the table. With advantage of lever principle, the long arm of force is great helpful for labor saving to maximize the torque. Two factors shall be considered to fit your mold. One is the pulling force of magnet, and the other is the wooden mould height. The sampled magnetic clamp features 1800KG vertical pulling force. And the determined wooden height is 50mm.  But it's available for to adjust the magnet retaining force and suitable wooden mold height. In addtion, if any requirement for table room restriction, we are also capable to short the length of magnetic fixture. SPECIFICATION TYPE L(mm) W(mm) H(mm) RETAINING FORCE (KG) SUITABLE WOOD HEIGHT(mm) VM-1800 375 100 185 1800 50 SAMPLES PICTURE

CUSTOMER'S FABRICATING SITE

Read the full article

[meikomagnetics]

Loaf Magnet with Adapting Accessories for Modular Wooden Shuttering System

Loaf Magnet with adaptor accessory is applied for the production of precast modular components, with plywood or wooden shuttering forms. It's designed with no button, compared to standard switchable push/pull button magnet. It's quite slim and make less occupation of the steel table. It simplies the formwork mould installation and just need to locate the shuttering magnet into the exact position by hands. Normally if there is a slight wrong position, you can use a rubber hammer to fix it.  The further step is to install the adaptor accessory and adjust the tensile bar to fit your wooden mould height and make it support tightly. The bottom magnetic system could afford powerful resistance force against the forms moving under the circumstance of pouring concrete and steel platform vibrating, due to the integrated neodymium magnets.  After works done, a special release bar is provided to release it and remove it for further maintain or next use. The stainless case feature soutstanding performance for anti-rust, which greatly increase the magnets using life. MAGNET DIMENSION Type L(mm) W(top) W(bottom) H(mm) N.W.(KG) Force(KG) LF-350 125 54 45 35 1.2 350 LF-900 250 54 45 35 2.3 900

In the processing of this magnet house, we make 100% size inspection with GO/NO GO gauge to make sure it fits your current adaptor. After magnet assembling and grinding, the inspection will be done again before shipment.

Read the full article

[meikomagnetics]

Shuttering Magnets with Adaptor Accessories for Supporting Plywood, Wooden Formwork Side Rails

Shuttering Magnets with Adapting accessories are supportive to connect the magnetic system and formwork side mould tightly. The above adapter is designed for fixing precast plywood or wooden material form rails in the thick precast solid walls production. Generally the magnets used to stand up to the side of wooden forms directly to support. But when producing thick solid walls or sandwich slabs, it requires extra supports on the top to fix the side mold. The normal single standard box magnet is hardly to work ideally. Under the circumstance, the adaptor accessory is necessary to use for the top supports. The machined thread at the buttom of rod could be easily threaded into the welded nuts of the box magnet housing. And locate the standard 2100KG switchable push/pull button magnets with adaptor to the right position, push the button of magnet to active the magnetic force. Subsequently adjust the above bar to the required height against the tope of wooden side forms. Each step of installation could be easily operated by manual. As as a leading China-based magnetic solutions factory for precast modular construction, Meiko Magnetics not only provide OEM shuttering magnets production for precasters and precast mould equipment factory, but also offer full magnetic side forming systems designs and production, with benifits of our 10 years precast project's participation.

Read the full article

[meikomagnetics]

Shuttering Magnets with Single Rod for Locating Formwork Side Rails

Shuttering Magnets With Hanging Rod is an evoluted type magnetic system on basis of standard switchable push/pull shuttering magnet. The solid welding rod is specially produced to fix customers' formwork side rail in the precast processing. Manually hang the rod onto the groove of form rails and push down the button to active the magnet. Owing to the integrated neodymium magnet systems, it could perform over 2100kg magnetic force, which firmly hold on the steel platform from sliding under concrete pouring and vibrating. The shorter length of magnet body could extremely reduce the occupation of your table and increase the module efficiency.  It features light weight for easier operating than standard formwork button magnets.

After couple of years magnetic systems producing for precast concrete moular construction, Meiko Magnetics has grown up to be a specialized and qualified precast concrete magnets manufacturer in China. We have been committed to supply one-stop magnetic fixture solutions for precast concrete factories and precast mold equipments manufacturers of the world. Read the full article

[meikomagnetics]

Magnetic Fixture Systems for Concrete Formwork and Precast Accessories

Along with the modular construction modernizing, it has been in the teeth of the storm for the precast concrete plants to raise the productivity, reduce the labour costing and construction materials wasting. The essential factor is to accomplish the flexible and efficient precast molding and demoulding to realize the automatic, intelligent and standardized production.

Magnetic Shuttering System, as a transboundary magnetic fixture with the combination of magnetic material and precast mould, is playing a prime significant part to solve the above problems. It could extremely simplify the installation and un-installation procedures of the side formwork and precast concrete accessories in the processing of precast elements production, featuring durable, flexible and reusable characteristics, with occupying small room but perform super powerful retaining forces. Due to the decaded experiences of tailored magnetic system production and precasting project participation, Meiko Magnetics has grown up to be a specialized and qualified formwork profile systems and magnets provider in China. We have been committed to supply one-stop magnetic fixing solutions for precast concrete factories and precast mold equipments manufacturers of the world. Currently our precast concrete magnets mainly include the following types for options. 1. Standard Shuttering Magnets Standard shuttering magnet is the basic magnetic component for holding and positioning sided shutter molds on the steel casting bed, particularly for the tilt-up tables. It's widely suitable for steel mold, aluminum molds, wooden & plywood molds. The starndard retaining forces are 450KG, 600KG, 900KG, 1350KG, 1500KG, 1800Kg, 2100KG and 2500KG as requested.

2. Magnetic Shutter Profile Systems It's composed with solid welded metal case or U shaped channel profile and couples of integrated push button magnetic systems for systematic production of clapping, sandwich wall, solid walls and slabs by manual operating or robot handling.

3. Inserted Magnets The inserted magnets are ideally assemblied for fixing embedded precast concrete accessories, including lifting systems and connection systems, such as sockets, anchors,wire loop, grouting sleeves, pvc pipe, metal pipe and electrical junction boxes.

4. Steel Magnetic Chamfer Strips Magnetic Chamfer Strip, as a necessary precast concrete accessory, is frequent to be applicated for making chamfers, beveled edges, drip molds, dummy joints, notches and reveals of precast concrete elements.

Meiko Magnetics has always kept it firmly in our mind that " innovation, quality and customer's requirements are the cornerstones of the enterprise". Hope our expertises in magnetic systems can assist you with more accurate & efficient precasting. Read the full article

[meikomagnetics]

H Shape Magnetic Shutter Profile

H Shape Magnetic Shutter Profile, mainly produced with solidering weld and couples of integrated push button magnetic systems. It's a series of magnetic shuttering systems for systematic production of clapping, sandwich wall, solid walls and slabs. In the traditional magnetic applications of precasting, it used to produce switchable shuttering box magnet and precast steel side mold separately. On the precasting site, the operators locate the shuttering profile at first step, and then attach the magnet into the formwork manually, with adaptors or welding process. It wastes labor capacity and the assembling time. After taking those overal magnetic shuttering solution, it could sharply reduce the formwork installation process and increase the productive efficiency. Meanwhile, it could be operated by manual or robot handling in optional.  Compared to normal connection of side form and magnetic box, the magnetic formwork system could maximize the production space of steel platform, with benifits of occupying minimized installation area. Aparting from those features, we also are capable of producing various shapes and dimensions magnetic profiles, according to your special requirement for the precast elements, to form the concrete components at one time, like chamfers, groove and other forms. Product Features 1. The magnetic shutter system can be operated by manual or robot handling 2. Easy operation with high productive efficiency 3. Reusable, to reduce disposable plywood forms. 4. The solidering weld is strong, durable and easy to clean 4. Varities of shapes, length, width and height for optional precast element requirements

          Standard Dimensions ITEM NO. L W H Adhesive Force mm mm mm kg H1000 1000 130 100 2 x 1800kg H2000 2000 130 100 2 x 1800kg H3000 3000 130 100 2 x 1800kg H3700 3700 1300 100 3 x 1800kg * Other length, width, height, shapes and retaining force of each magnet are available to produce in line with customized requirements. Read the full article

[meikomagnetics]

Rubber Magnetic Chamfer Strips

Magnetic Chamfer Strips, as necessary precast concrete accessories, are frequent to be used for making chamfers, beveled edges, drip molds, dummy joints, notches and reveals of precast concrete components. Normally  they are installed onto the right position before concreting, against prefabricated formwork platform or steel framework. Due to the features of magnetic material applications, the chamfer magnets could directly hold on the steel worktop, instead of nailing or welding procession, which extremely reduce the workload of labor and improve the production efficiency. The chamfer strips could be produced with solid steel, rubber materials with different features. 1. The steel chamfer magnet is composed of cold rolled steel profiles and emerged neodymium block magnets, featuring super strong adhesive force. We have groups of these steel chamfer magnets, containing single or double sided cathtus triangle shapes and hypotenuse magnetizing type. As well, we are stocked with trapezoid steel magnetic chamfer profiles. But owing to the solid steel material and permanent rare earth magnets, it only could be straight and a little bit heavy weight. 1) Steel Triangle Chamfer Magnet

  Type A(mm) B(mm) C(mm) L(mm) Net Weight(kg/m) SCM01-10 10 10 14 Maximium 4000 0.43 SCM01-15 15 15 21 Maximium 4000 0.95 SCM01-20 20 20 28 Maximium 4000 1.68 SCM01-25 25 25 35 Maximium 4000 2.45     2) Steel Trapezoid Chamfer Magnet

    Type A(mm) B(mm) C(mm) L(mm) Net Weight(kg/m) SCM02-10 30 10 10 Maximium 4000 1.68         2. Rubber Magnetic Chamfer Magnet is produced by press molding with the mixture of ceramic magnet power and rubber material. It's used for make chamfers in the situations, requiring more flexible shapes and light weight operation, like prefabricated manholes. The adhesive force of this rubber magnetic chamfer is much weaker than the neodymium magnet steel chamfer. Type A(mm) B(mm) C(mm) RCM01-10 10 10 14 RCM01-15 15 15 21 RCM01-20 20 20 28 RCM01-25 25 25 35

Read the full article

[meikomagnetics]

Precast Concrete Push Pull Button Magnets with Sided Rods, Galvanized

Precast Concrete Push/Pull Button Magnet is the standard magnetic fixing solution for holding precast framework on the steel table. It's widely used for steel, wooden/plywood frames with or without extra adaptors. This type button magnets with two sided rods could be put into the steel frame directly, no extra adaptors required. It's produced with steel casing with welded steel rods, and switchable spring button integrated magnetic system. Profiting by the emerged super neodymium magnet block, it could afford powerful and incessancy retaining force against the framework from silding and moving issues. Owing to maximize the performance of magnetic force, the critical point is to clean out any small crushed concrete or ferrous nails and stuffs under magnet before installation. In front of pushing down the spring button, put the magnets into the right position and make the sided rods hanging on the framework grooves, no more extra welding or bolting needed. The follow-up operation is only to depress the button and it works now. After demoulding, better to use a special lever tool to release the button.

As a professional shuttering magnets manufacturer in China, Meiko Magnetics are serving and participating in hundreds of precasting projects by outputting our professional knowledge and qualified products on magnetic system concerning on precast filed. Here you can find all required magnets for your easier and more efficient fixing solutions in the modular construction.

Standard Dimensions ITEM NO. L W h L1 M Adhesive Force Net Weight mm mm mm mm kg kg SM-450 170 60 40 136 M12 450 1.8 SM-600 170 60 40 136 M12 600 2.0 SM-900 280 60 40 246 M12 900 3.0 SM-1350 320 90 60 268 M16 1350 6.5 SM-1500 320 90 60 268 M16 1500 6.8 SM-1800 320 120 60 270 M16 1800 7.5 SM-2100 320 120 60 270 M16 2100 7.8 SM-2500 320 120 60 270 M20 2500 8.2 Advantages -High Forces from 450KG to 2500KG in small body, save the space of your mold extremely -Integrated automatic mechanism with steel springs for easier operation -Welded threads M12/M16/M20 to adapt required form-work fixture -Multi-functions magnets for different purpose -Various type of adapters are equipped to match your side rail profile, no matter wooden, plywood, steel, aluminum mold.

Read the full article

[meikomagnetics]

Magnetic Holder for Corrugated Metal Pipe

Corrugated Metal Pipe Magnetic Holder is the combination of steel inserted magnet and a rubber cover. With benifit of outer compressible rubber and inserted powerful neodymium magnets, this pipe magnet could tighten the metal pipe greatly and hold the pipe/tube stabliy on the steel framework in the processing of precast production. 

Pipe Magnet consist of • A magnet • A magnet cover • A compressible rubber part • A metal fixing plate Type D1(mm) D2(mm) Force(KG) RPM27 70 27 80 RPM37 70 37 80 RPM47 70 47 80 RPM57 95 57 120 RPM77 95 77 120 Read the full article

[meikomagnetics]

Magnetic Holder for Corrugated Metal Pipe

Corrugated Metal Pipe Magnetic Holder is the combination of steel inserted magnet and a rubber cover. With benifit of outer compressible rubber and inserted powerful neodymium magnets, this pipe magnet could tighten the metal pipe greatly and hold the pipe/tube stabliy on the steel framework in the processing of precast production. 

Pipe Magnet consist of • A magnet • A magnet cover • A compressible rubber part • A metal fixing plate Type D1(mm) D2(mm) Force(KG) RPM27 70 27 80 RPM37 70 37 80 RPM47 70 47 80 RPM57 95 57 120 RPM77 95 77 120 Read the full article

[meikomagnetics]

Magnetic Holder for Corrugated Metal Pipe

Corrugated Metal Pipe Magnetic Holder is the combination of steel inserted magnet and a rubber cover. With benifit of outer compressible rubber and inserted powerful neodymium magnets, this pipe magnet could tighten the metal pipe greatly and hold the pipe/tube stabliy on the steel framework in the processing of precast production. 

Pipe Magnet consist of • A magnet • A magnet cover • A compressible rubber part • A metal fixing plate Type D1(mm) D2(mm) Force(KG) RPM27 70 27 80 RPM37 70 37 80 RPM47 70 47 80 RPM57 95 57 120 RPM77 95 77 120 Read the full article

[meikomagnetics]

Trapezoid Steel Chamfer Magnet for Pre-stressed Hollow Core Panels

Trapezoid Steel Chamfer Magnet makes groove opening on the faces of pre-stressed hollow core panels. Due to the powerful inserted neodymium magnets, the magnetic trapezoid strip profile could hold tightly in position on the steel plateform. Several meters chamfer strips are put in a line to form a steel trapzoid barrier for opening a straight groove after precast hollow slabs demolding. 

It provides fast and accurate placement of the chamfer strips in steel formwork construction, which is helpful for significant labor and material savings.   As a leading magnetic fixing solution manufacturer in China, Meiko Magnetics has always been serving and participating in hundreds of precasting projects by outputting our professional knowledge and qualified products on magnetic system concerning on precast filed. Here you can find all your magnetic solutions to make your precast concrete elements production more efficient and economic. Read the full article

[meikomagnetics]

Precast Concrete Magnets 2100KG Vertical Adhesive Force | Meiko Magnetics

[meikomagnetics]

Shuttering Magnets, Precast Concrete Magnets, Magnetic Formwork System

The On/Off Switchable Precast Box Magnet is a typical shuttering magnet type of precast magnetic solutions, applied for positioning and fixing shuttering side mold on the steel casting bed in the field of precast element productions, such as precast concrete interior/exterior wall panel, stairs, balconies for the most molds, as steel mold, aluminum molds, wooden & plywood molds. It plays a new critical role for featuring higher productivity, easier operating method of precast production, compared to traditional bolting or welding on the steel tables, especially for the tilt-up table. As long as the framework settled down, the shuttering magnets could freely move into the right position. It’s essential to check the surface of magnet and bed on this step, cleaning up the adsorbed ferrous stuffs on the outward magnet as well as remaining concrete on the platform, to make sure the magnets tightly hold the table, without any gap. Subsequently, the unique designed button can be pushed to make magnets attracted on the steel plate firmly, which will generate extremely multi magnetic circles between emerged magnetic block and steel table, through the outputting magnetic flux. The integrated super powerful permanent sintered neodymium magnets (NdFeB) are being constantly and strongly supportive to fix the side rail profile against removing and sliding, under the processing of concrete pouring and vibrating inside of frame mold. Once prefabricated components accomplished and side mold de-attached, an extra professional steel lever could be used for pulling up the button to release the magnet by manual operation. After magnet works done, it should be taken away and stored regularly for further maintenance, like cleaning up, anti-rusty lubricating to keep a durable performance in the next round of use.

Advantages -High Forces from 450KG to 2500KG in small body, save the space of your mold extremely -Integrated automatic mechanism with steel springs for easier operation -Welded threads M12/M16/M20 to adapt required form-work fixture -Multi-functions magnets for different purpose -Various type of adapters are equipped to match your side rail profile, no matter wooden, plywood, steel, aluminum mold. Read the full article