VonViolet's Winter Soldier Mask Tutorial
Materials:
2mm craft foam
Black PlastiDip
1ft Black Knit Fabric
1ft Black Pleather
1yd Black Pleather BandĀ (could use left over pleather too)
Velcro (black Sticky Back recommended)
Wire/Pipe cleaners
White Acrylic ink
Liquid Stitch/Elmerās Glue
Tools:
Scissors
X-acto Blade
Sewing Machine
Hot Glue Gun
Spray Bottle
Heat Gun/Hair Dyer
Pattern Download:Ā Ā https://www.mediafire.com/?7blhdp951ule4bb
Print at 100%, do not āscale to fitā or else the proportions will be messed up. Pattern may need scaled to you, but it should fit most!
(Another view for the side. This is actually quite comfortable to wear.)
Step 1:Ā Cut out all of your patterns. The sides are pleather, the main part is fabric and the mouth guard is craft foam.
Step 2:Ā At this point youāll want to tape off your fabric and spray it grey with a mixture of white liquid acrylic ink and water in spray bottle. Test it on some scrap first, it may need a 2-3 coats so you can see the difference between the black and painted fabric. (I was impatient and didnāt do this yet. Youāll need to tape everything off later if you wait.)
Step 3:Ā Right sides together, sew down the front of your mask to the chin. This makes attaching the sides easier. If you want to avoid the bulk at the bridge of the nose, when cutting out the pattern, put the bridge of the nose on a fold so you donāt have a seam there.Ā Step 4:Ā Sew the pleather band around the top. I worked this much like bias tape.
Step 5:Ā Hot glue a wire to the BACK along the rim where you just sewed the band. This will help the mask keep its shape. I used a pipe cleaner, but should have used slightly thicker wire.Ā Step 6:Ā Pull the loose edge of the band over to the wrong side of the fabric and hot glue it down. Cut a notch where the corners are so the band can flex. My sewing machine almost died trying to sew through hot glue. Donāt be me!
Step 7:Ā Sew the pleather sides to the fabric part. Avoid the parts with the hot glue and wire.Ā Step 8:Ā Hand sew any loose parts at the top or bottom to secure them.Ā Step 9:Ā Hot glue the top corners of the sides to the pleather band. Trim the band so you donāt see any raw edges from the front.
Step 10:Ā Go back to your sewing machine, with right sides together, sew from the chin to under the jaw.Ā Step 11:Ā Hem the raw edge either by hand or machine. I did mine by hand.Ā Step 12:Ā Take the sticky back velcro and attach it to its respective sides, or how it feels most comfortable to take on and off. (EDIT: If itās hot outside the sticky back is going to melt off; this happened to me. If youāre committed to the placement, use the sewing machine to make sure it says in place.)
Step 13:Ā Try it on and hot glue the COMPLETED mouth piece* (see more info below) to the mask as you are wearing it so it forms correctly. Make sure there is gap between the pleather band and the mouth piece (see image ref). This could be done without wearing the mask, but alignment of the mouth piece might be off.Ā You may need to hot glue some wire, on the back, to the mouth piece sides, so it keeps its shape.Ā Ā Step 14:Ā Seal the raw fabric edges with the liquid stitch/Elmerās glue. If you donāt do this, the fabric will unravel! D:
Step 15:Ā Cut out the fabric behind the mouth piece to reduce bulk and to make it easier for you to breathe. Donāt forget to seal these raw edges too!Ā Step 16: Take some of your craft foam and hot glue it to the bridge of the nose so this acts as padding. Trust me, youāll need it!
Ā *Mouth Piece:
(Basically the same steps as THISĀ and THIS.Ā )
Step 1:Ā Cut out your mouth piece from the craft foam.
Step 2:Ā Tape your pattern to your piece and carefully with an X-acto blade, cut out the vent parts. You can make the grooves with a pencil.
Step 3:Ā With your heat gun/hair dyer/open stove top, heat the foam and press it to your face. Be careful, the foam can get really hot! I started forming from the nose and worked my way down to the chin.
Step 4:Ā Seal your mouth piece with PlastiDip or Mod Podge. I did 2 coats, but depending on your foam it might need 3-4 coats. PlastiDip royally stinks, do this outside!
I hope this tutorial helps anyone trying to make Buckyās mask from scratch! If you have any questions feel free to drop me an ask! If you use my tutorial/write up thing Iād love to see what you make! :) EDIT: I also now have aĀ goggle tutorial here!

















