Online Pipe Leak Repair

RAK Industrial Services is a full-service leak repair company. Primarily, RAK repairs leaks on gas, liquid, and steam piping, ductwork, and tanks.

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Signs That It’s Time for Clarifier Repairs

A fundamental of clarifier performance monitoring and control is ensuring everything runs as it should. A few key indicators suggest your system might need some attention. The signs of a system needing clarifier repairs can be found in the equipment and the effluent itself. Here’s how to improve your clarifier treatment process 1. Changes in Oil Color When oil is present in the wastewater, it can be an indication that something isn’t right with your system. If you notice changes in the color of the oil, it’s time to take a closer look. If the oil is darker than usual, it could signify excessive sludge accumulation. This can lead to clogs and other problems down the line. If the oil is lighter than usual, it could signal a leak. Either way, it’s important to take action to prevent further issues. 2. Foam on the Surface of the Water Foam on the surface of the water is another potential sign of trouble. In most cases, foam is caused by an increase in solids. This can cause the system to become overloaded and lead to clogs, decreased performance, and other problems. With that said, there are a few other potential causes of foam. They include: • Detergent build-up • Excess oils • pH imbalances To troubleshoot the issue, it’s important to take a closer look at all potential causes. 3. Decreased Performance If you notice that your system isn’t performing as well as it used to, it’s time to take a closer look. There are a number of potential causes of decreased performance, including clogs, leaks, and changes in wastewater composition. 4. Changes in Water Level Water level changes can be another sign that something is wrong with your system. If you notice that the water level is rising, it could be an indication of a leak. On the other hand, if the water level is falling, it could mean that your system isn’t removing enough wastewater. In either case, it’s important to take action to prevent further issues. This can help you avoid problems like overflows and effluent discharge. 5. Lubrication Requirement Keeping an eye on the lubrication requirements is important. If you notice that your system needs more lubrication than usual, it’s a sign that something is wrong. It could be a sign of excessive wear and tear or a build-up of debris. Conclusion These are just a few signs that your system might need clarifier repairs. If you notice any of these issues, it’s important to take action to prevent further problems. Your system needs to be running smoothly and efficiently to be effective. Contact RAK Industrial Services Inc. to learn more about our clarifier repair services. We can help you keep your system running smoothly and efficiently. Learn more: Signs That It’s Time for Clarifier Repairs

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Why Restoring Wall Loss With “Cold Welding” Techniques Utilizing Carbon Fiber Is Important

What is cold welding? Cold welding is a solid-state welding process in which two clean, flat surfaces are placed in contact with each other under pressure. The pressure causes the atoms at the boundary of the two surfaces to interlock or “cold weld” together. This strategy is often used to weld two pieces of carbon fiber together. As trends indicate, this is an important technique to learn and use as wall loss becomes increasingly common. What is the reason for cold welding? Although cold welding has become a common practice in the industry, it’s essential to indicate that most people don’t know the reasons behind this important technology. So, what is the importance of welding repair technique? 1. Application Stability This form of welding is used when it comes to repairing products that will be exposed to high-stress levels. By using this method, you are increasing the application’s stability by ensuring that the two pieces being joined will not fall apart. Only cold-welding technology has proved to provide this level of stability in welding applications. 2. Aesthetic Appearance Another significant advantage this technology offers is that it doesn’t leave any visible seams. This means that the final product will have a much more polished look, which can be essential for some applications. If you’re looking for a way to improve the appearance of a weld, then this is the right method to choose. This technology is often used in the automotive and aerospace industries. 3. Improved Strength It’s worth noting that cold welding is also known for creating much stronger bonds than other methods. The joining of materials will be directly in contact with each other, resulting in a much stronger connection. If you’re looking for a way to improve the strength of a weld, then this is the right method to choose. 4. Corrosion Resistance Traditional welding methods often leave the welded areas vulnerable to corrosion. However, cold welding provides much better corrosion resistance thanks to the lack of heat-affected zones. The end product will be more resistant to corrosion and have a longer lifespan. You don’t have to worry about the welded area rusting or corroding when you use this method. 5. Ease of Use One of the reasons that this technology has become so popular is that it’s relatively easy to use. When you compare it to other welding methods, cold welding is much simpler and doesn’t require as much training. This implies that if you pick this approach instead of others, you will save time and money. Anyone familiar with welding should be able to use this method without any problems. Conclusion As you can see, there are many good reasons to choose cold welding over other methods. This technology offers several benefits that make it the right choice for many applications. If you’re looking for a way to improve a weld’s strength, stability, or appearance, then this is the right method for you. Contact RAK Industrial Services Inc. to learn more about our cold welding services. Learn more: Why Restoring Wall Loss With “Cold Welding” Techniques Utilizing Carbon Fiber Is Important

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What Are Industrial On-line Leak Sealing Repairs Utilizing Composites?

How Composite On-line Leak Repairs Work Industrial on-line leak repairs can be composite repairs that are used to fix leaks on industrial piping. Find the Leak Source The first step is to identify the source of the leak. Once the source of the leak has been identified, the next step is to prep the area around the leak. This helps to ensure that the repair will be effective. Prep the Area Once the area around the leak has been prepped, the next step is to apply the proper composite repair material. Composites are used to reinforce the repair. A variety of materials, including fiberglass, Kevlar, and carbon fiber make up this system. These materials are chosen for their strength and durability. The Benefits of Online Leak Repair There are many benefits to using composites for on-line leak repairs, including: Safe and efficient Less disruption to operations Minimal downtime Can be used on active systems Repairs can be carried out without draining the system Inexpensive compared to shut down and replacement Disadvantages of Leak Repairs The disadvantages of on-line leak repairs are that they are not suitable for all types of leaks. If you have an active leak situation, contact a leak repair specialist to find out if on-line leak repair is right for you. In conclusion, construction and business owners should consider on-line leak repair Learn more: What Are Industrial On-line Leak Sealing Repairs Utilizing Composites?

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Why Hot Tapping in Industrial Services Is Important

When it comes to industrial services, hot tapping is one of the most critical procedures as it allows you to add a new line or valve without shutting down the system. This can save you a lot of time and money, and it’s why many businesses choose to use industrial services that offer this procedure. In this article, we’ll discuss the importance of hot tapping. You’ll learn why more companies are choosing to use industrial services that provide this procedure. What Is Hot Tapping? Hot tapping is a process where a hole is drilled into an operating pipeline or pressure vessel without interrupting service. This allows for the installation of new pipelines, tie-ins, or other appurtenances while the line remains in service. Hot tapping is commonly used in the oil and gas industry. However, it can be applied to any pressurized system, including water and sewer lines, steam lines, and chemical process lines. Hot tapping may seem like a simple procedure. However, it’s a very delicate operation requiring skilled technicians and specialized equipment. When performed properly, it can be an extremely safe and efficient way to make changes to your industrial piping system without shutting down operations. Moreover, hot tapping can be used to repair damaged pipelines as well as to install new ones, making it a versatile tool in the industrial services repertoire. Why Is Hot Tapping Important? Hot tapping has many benefits over traditional pipeline modification methods. Some of these methods include welding or replacing pipe sections. Hot tapping minimizes the risk of leaks and ruptures, as well as the potential for fire or explosion. It’s also a much faster and less disruptive process, saving your business time and money. In many cases, hot tapping can be done without interrupting the flow of fluids through the pipe. Another benefit of hot tapping is that it allows you to make changes to your system without having to empty it of all its contents. This can be a critical factor in certain industries. One of these industries is food and beverage processing. Shutting down operations for even a short period of time can result in significant losses. Hot tapping is also ideal for modifying pipelines located in difficult-to-reach or dangerous areas. With this method, you avoid the need to shut down the system and drain it of all its contents. This way, you eliminate the need for workers to enter these hazardous environments. Why More Businesses Are Choosing Hot Tapping Services As you can see, there are many reasons why hot tapping is an important procedure in industrial services. It’s a safe, efficient, and cost-effective way to make changes to your piping system without disrupting operations. If you’re looking for a reliable hot tapping service provider, look no further than the experienced team at RAK Industrial Services Inc. They have the skills, experience, and equipment necessary to safely and efficiently perform hot taps of all sizes. Contact them today to learn more about their hot tapping services or request a quote. Learn more: Why Hot Tapping in Industrial Services Is Important

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What Are Industrial On-line Leak Sealing Composite Repairs?

Leaks are a problem for any business, but they can be especially costly for industrial and commercial businesses. On-line leak repair is a quick and effective way to fix leaks, and it can save businesses money in the long run. So, what is online leak repair? On-line leak repair is a type of composite repair that uses a variety of materials to seal leaks. Let’s find out more about this repair procedure. How On-line Leak Sealing Composite Repairs Work Industrial on-line leak repairs are composite repairs that are used to fix leaks in industrial pipelines. Using multiple layers of material helps to ensure that the repair is strong and durable. Find the Leak Source The first step in on-line leak sealing repair is to identify the source of the leak. Once the source of the leak has been identified, the next step is to clean the area around the leak. This helps to ensure that the repair will be effective. Clean the Area Once the area around the leak has been cleaned, the next step is to apply the composite repair material. The repair material is applied in multiple layers, and each layer is allowed to cure before the next layer is applied. Once the repair material has been applied, it will need to be allowed to cure for some time. Testing After the repair material has been cured, the next step is to test the repair. This helps to ensure that the repair is effective and that it will not cause any further damage to the pipeline. The Types of Layers Used Inner Layer The inner layer is used to seal the leak. A variety of materials, including epoxy resins, polyurethane resins, and acrylic resins make up this layer. These materials are chosen for their ability to seal leaks effectively. Outer Layer The outer layer is used to reinforce the repair and prevent the inner layer from leaking. A variety of materials, including fiberglass, Kevlar, and carbon fiber make up this layer. These materials are chosen for their strength and durability. The Benefits of Online Leak Repair There are many benefits to using on-line leak repairs, including: Quick and easy to install Less disruption to operations Minimal downtime Can be used on active pipelines Repairs can be carried out without draining the pipeline Inexpensive Disadvantages of Leak Repairs The disadvantages of on-line leak repairs are that they are not suitable for all types of leaks, and they may not be able to repair very large leaks. If you have a leaking pipeline, contact a leak repair specialist to find out if on-line leak repair is right for you. In conclusion, construction and business owners should consider on-line leak repair as an option to fix their leaking pipelines. On-line leak repair is a type of composite repair that uses a variety of materials to seal leaks. This repair is quick and easy to install, and it can be less disruptive to operations than other types of repairs. Contact a leak repair specialist to find out if on-line leak repair is right for you. Learn more: What Are Industrial On-line Leak Sealing Composite Repairs?

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Are Your Industrial Piping Systems Too Old?

Are Your Industrial Piping Systems Too Old? Findings show that 72% of all buildings in the United States are more than 20 years old. Considering this, you can bet that a plumbing problem will happen soon in the future. Plumbing pipes and systems play a crucial role in industrial buildings. They’re used in many industries, from sewage to gas, and they’re available in many shapes and sizes. Industrial pipes cover a broad spectrum of fluid and solid transport equipment. They’re adaptable and easy to customize to match a project’s requirements. Old piping systems can be especially problematic. The plumbing in buildings can be as old as the structure itself. It can cause a lot of problems and unexpected expenses. It could even be a more problematic case if there is no proper maintenance over time. Are your industrial piping systems getting old? Keep reading to learn the signs for old pipes. Old Pipe Materials A structure’s piping system uses copper, stainless steel, brass, or plastic. Older buildings could feature outdated pipes with these materials: Lead Lead is one of the oldest materials used for pipes, most utilized for main water lines and sewer lines. Because of its malleability and durability, lead was a perfect metal. Unfortunately, lead is a poisonous metal that causes irritation, exhaustion, and memory loss. It’s particularly harmful to children’s health and development. Galvanized Galvanized pipes consist of iron and zinc. The zinc corrodes with time, making it more prone to corrosion and breaking. Although they can endure up to 60 years, these old pipes will clog with rust much before that. Polybutylene Polybutylene was first used in the construction of mobile homes. But, these pipes may still be present in any industrial buildings built in the 1980s and early 1990s. Any existing polybutylene pipes need replacement before they fail. These pipes are no longer manufactured or rated by US building codes. Industrial Piping Problems Signs When your old piping system starts to fail, you’ll notice a few clues that something’s wrong. The following are essential indications to keep an eye on: Stains Water stains or streaks on walls and underneath pipes can signal leaks or a broken pipe. It might mean that a pipe repair is necessary. Leaks Leaks and drips are the most dependable indicators that your pipes need fixing, more so if it’s your steam pipes that are leaking. Steampipe explosions are dangerous, so always be on the lookout for leaks and have your pipes repaired when needed. Damaged Pipe and Tubing Dents, dimpling, flaking, and discoloration on pipe and tubing are all signs of damage. Damage or changes in the physical properties of industrial piping and tubing are your signals to get a replacement. Discolored Water If the discolored water is flowing out of the taps, it could be a sign of corroded pipes. Corroded pipes need replacement as soon as possible. Know if Your Industrial Piping Systems Need to Change Now you know all the signs of old industrial piping systems. Be prepared to cope with any or all the points mentioned in this article. Before problems pop up like stains, water discoloration, or pipe explosions, it’s essential to create an alarm system. It will keep you informed and help you have a quick response. RAK Industrial Maintenance has years of expertise in pipeline services. Our skilled technicians can carry out any pipeline repairs you may need. Contact us to avail of our services. Search for: Recent Posts An Insider’s Industrial Safety Guide for 2022 4 Danger Signs of a Chemical Leak (and How to Fix It) How to Perform Industrial Repairs Without Slowing Production Are Your Industrial Piping Systems Too Old? What to Do in the Event of a Steam Pipe Explosion: A Closer Look Learn more: Are Your Industrial Piping Systems Too Old?

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What to Do in the Event of a Steam Pipe Explosion: A Closer Look

What to Do in the Event of a Steam Pipe Explosion: A Closer Look Did you know that the US plumbing market is worth $126.1 today ? Steam radiators are a significant source of heat distribution in many older residences and businesses. While steam radiators are still a reasonably viable source of heat, they are prone to a range of problems. The most serious of these failures is a steam pipe explosion. In a pipe explosion crisis, you need to act fast. A steam pipe explosion is a serious yet common issue in older systems that requires a present and immediate response. Our guide directs you in the immediate aftermath of a pipe explosion. Read on for a comprehensive course of action following a broken pipe. Act Fast When an Explosion Happens Ruptured steam pipes can disrupt service and cause lasting collateral damage. That’s why you have to address broken pipe incidents with extreme diligence proactively. The faster you react to a pipe explosion, the more you can minimize potential damages and costs. Our service can quickly confirm the presence of a steam line leak and combat it before it impacts daily processes. Employ a JB Weld J-B Weld is a well-known steam pipe repair product. Its two-part epoxy system is packaged in two tubes. When equal amounts of the two ingredients are combined, it will form an impenetrable seal. Twenty minutes after application, the adhesive thickens into a putty suitable for high-temperature pipes and as a plug filler. J-B Weld can resist temperatures up to 250°C after curing. Thus, it is an optimal repair  material for domestic applications and quick fixes. Utilize Epoxy Putty Most epoxy putties can withstand temperatures of up to 200°C. When it comes to steam or pipes, you have to go a step further, which is why high-resistance epoxy putty was designed. Titanium epoxy is a titanium-filled resin that can endure up to 280°C. It is perfect for repairing steam pipes and high-strength bonding under extreme temperature settings. Use Silicone Repair Tape Fire-resistant piping bandages can strengthen previous repairs and boost the heat resistance of pipework. They are a relatively new idea in steam pipe repair. While a quick and effective fix, contracted professionals can tackle your old pipes today. These wraps function in the same manner as standard pipe repair wraps do. You activate the resin with water before applying the bandage to the pipe. It then cures to produce a solid, impact-resistant covering surrounding the pipe. Hire the Steam Pipe Explosion Experts Old steam pipes are susceptible to pipe explosions and other catastrophic failures. A quick, responsible response to a steam pipe explosion is crucial. Employing our reliable service will ensure the integrity and functionality you deserve. Routine inspections and fast emergency response will ensure your steam pipes are maintained and repaired as necessary. Contact us for a free repair quotation today; we can help enshrine the integrity of your steam pipe system now. Search for: Recent Posts An Insider’s Industrial Safety Guide for 2022 4 Danger Signs of a Chemical Leak (and How to Fix It) How to Perform Industrial Repairs Without Slowing Production What to Do in the Event of a Steam Pipe Explosion: A Closer Look How Long Does Industrial Piping Last? Learn more: What to Do in the Event of a Steam Pipe Explosion: A Closer Look

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An Insider’s Industrial Safety Guide for 2022

An Insider’s Industrial Safety Guide for 2022 Did you know that there were over 4,764 fatal occupational injuries in 2020? While this number is lower than the previous years, there are still thousands. With that in mind, practicing industrial safety in 2022 is a must. The best way to start the new year is by listing attainable safety culture resolutions. Warehouses are still one of the most dangerous workplaces for employees. To keep your company from accidents, reviewing the safety programs is crucial. Are you looking for a new approach to industrial safety? Read on for a short guide on warehouse safety that will help you. Practice Warehouse Safety Rules and Procedures When practicing new warehouse safety, reviewing your warehouse layout is essential. There can be times when the floor plan is efficient but unsafe. Review the design and make separate lanes for vehicle and pedestrian traffic. But if this is impossible, make mark-off lanes instead. Create marks for walkways and install a fisheye mirror on the blind corners. Doing this will add areas of safety in the warehouse. Setting or updating your warehouse safety rules and programs is also necessary. Annual maintenance helps you identify safe working areas. Keep in mind that your warehouse safety rules and programs need to fit your employees’ needs. Aside from that, you also have to follow industrial safety laws. This includes meeting OSHA requirements like safety signage and emergency action plans. Make sure that your safety rules follow the industrial safety checklist. Offer Ongoing Safety Programs and Trainings Having ongoing safety programs helps to maintain your business’ growth and safety . Every year, check new trends for safety practices and emergency procedures. You can also include recognizing hazards and protective measures. Keep your management well-trained on hazard identification and control. Your employees also need proper training for job safety analysis and problem-solving. Companies need to understand that training needs to be specific. Safety programs in your warehouse should consider what hazards are present and how you operate. It also needs to get a basis on employee safety laws. But the best programs should expand outside the OSHA standard training . Identify and Control Hazards in Your Facility Employers need to perform regular inspections of worksite hazards. It includes industrial safety procedures and other recognized hazard standards like OSHA. You have to make regular reviews and updates. Do a routine walk-around safety inspection within the facility. Apart from that, you can also create an inspection checklist. Take note of all accidents on equipment and processes. Doing this will help you identify each hazard well. It also helps in controlling and correcting unsafe conditions fast. Routine warehouse inspections will also reduce emergencies within the area . Proper control of hazards will also result in better protective equipment. Not to mention, work practices will be altered to become a perfect fit for the company’s safety culture. 2022’s Short Insider’s Guide to Industrial Safety Reducing worker accidents is a continuous struggle for many industrial businesses. This year, maintenance and new approaches to industrial safety are your best bet. By fixing your safety programs, you can protect your business and employees. Doing this will increase your worker’s productivity. Besides that, it will also help you create a safer working space for everyone. Keep your industrial safety problems at bay today. Contact us for more industrial service details. Search for: Recent Posts An Insider’s Industrial Safety Guide for 2022 4 Danger Signs of a Chemical Leak (and How to Fix It) How to Perform Industrial Repairs Without Slowing Production How Long Does Industrial Piping Last? Piping Repair vs. Replacement: Is Repair Better? Learn more: An Insider’s Industrial Safety Guide for 2022

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4 Danger Signs of a Chemical Leak (and How to Fix It)

4 Danger Signs of a Chemical Leak (and How to Fix It) Every day, workers die from inhaling hazardous chemicals in the workplace. Apart from deaths, if chemicals aren’t appropriately handled or stored, they can cause severe injuries and damages. Preventing a chemical leak is always better, but sometimes a leak catches you off guard. It’s essential to know what to do in the event of a chemical leak. When you’re aware of the danger signs of an impending chemical leak, you’ll be able to act quickly. However, even with this knowledge, it’s important to know how to prevent a chemical leak in the first place. The following are four danger signs of a chemical leak and how your business can fix each problem before they become an issue. 1. Vents Are Discharging Vapor to the Outside Environment No matter what type of business you have, it’s vital that you treat all chemicals with respect. If not, bad things can happen sooner or later. One of these bad things is a chemical leak. However, even if you have these safeguards in place, it’s still possible for a leak to occur. This is especially true of locations where your chemical vats or drums are exposed to heat and pressure differentials. In these areas, a safety valve will release pressure and excess chemicals to check for discharging vapors. 2. A Chemical Smell Throughout the Warehouse Another danger sign of a chemical leak is when you and your employees can smell it. Sometimes, even if there isn’t any visual evidence that chemicals are leaking, their odor will spread through your entire warehouse. This indicates that there’s probably a rupture or crack in one of your drums or vats. When an oil drum starts to leak, the same thing occurs. Toxic chemicals will contaminate the surrounding environment and materials before you know it. 3. Employees Start to Become Ill Yet another danger sign of a chemical leak is if people become sick . This could indicate that their exposure to toxic chemicals was more severe than you at first thought or that one of your employees may have been injured on the job. However, if an employee starts to feel ill, contact medical professionals and your insurance company as soon as possible. The faster you treat the problem, the less likely it is that your employee will suffer any long-term effects of contamination. 4. Damaged Equipment or Containers If you’re using an old drum that’s been around for a while, there’s a good chance it may be leaking. In this case, the only thing you can do is contain the situation and replace it. If you’re dealing with pipes, you need professional on-line leak repairs immediately. When you first begin to notice some of these danger signs, it’s crucial that you take action as soon as possible. However, if you already have some of these problems with your equipment or containers, it’s best to start looking for replacements. Hazardous Chemical Leak Signs: A Short Guide Chemical leaks are not only dangerous for you and your employees, but they also pose a threat to anyone who enters your facility. The good news is that there are plenty of things you can do to prevent them in the first place. However, if you notice some of these signs of a chemical leak, it’s crucial that you act quickly. If you find a leak and don’t know what to do, contact our professionals immediately for emergency leak repair. Search for: Recent Posts 4 Danger Signs of a Chemical Leak (and How to Fix It) How to Perform Industrial Repairs Without Slowing Production How Long Does Industrial Piping Last? Piping Repair vs. Replacement: Is Repair Better? 3 Tips for Detecting an Exhaust Leak Learn more: 4 Danger Signs of a Chemical Leak (and How to Fix It)

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How Does Composite Repair Work?

How Does Composite Repair Work? Composite repair is a great solution to fix composite material damage. According to research, composite repair proves effective in improving the life span of the structure. Instead of replacing these materials, repairing it can save you money. It’s cheap, but it doesn’t compromise durability. Also, it’s an efficient way to repair industrial structures like pipelines in a short time. Do you want to know how does composite repair works? Read this article and find out! What Is Composite Repair? Composite repairs fix damaged laminate structures, reinforced composites, and other composite materials. Aerospace, marine, and automotive are some industries that use these materials. Before, composite repairs were a temporary fix for damages until a replacement comes. But today, composite repairs have their advantages. That’s why some of it is now a permanent fix. There are several types of composite repairs, and they are the following: Cosmetic Cosmetic repair is a non-structural filler. It keeps the liquid out until there is a permanent fix. It’s not durable and may crack after a short period. Resin Injection Resin injection is suitable for delamination that requires only one ply. It slows down the delamination spread and is not durable like cosmetic repair. However, resin injection is quick and cheap. The reason for its price is because it is not durable. Their goal is for temporary use only. Semi Structural Plug or Patch Semi structural patch helps regain strength in the damaged area of the material. It is effective in repairing thick solid laminates. Structural Mechanically Fastened Doubler This repair is full-structural and uses bolted doublers, and fixes heavy-loaded laminates. It provides stiffness or strength for fastening and other abrupt load transfers. Structural Flush Repair Structural flush repair fixes the whole structure. It forms a joint between the area and the patch and replaces each ply of the removed laminate. It should fit the area, except for a sand layer. Tips on Composite Repair Before the repair, you should first assess the damage . Some damages are easier to notice, but most defects appear small. For example, impact on fibers can look like a dent on the surface, but the underlying damage can be worse. Assessing the damage can help you determine the possible cost of the repair. It can also give you an idea of the appropriate type of repair. Most repairs may need experts and special equipment for the job. Some composite repairs are better than others. According to research, adhesive bonded composite repairs have more advantages than fastened repairs. To achieve the best results in composite repair, remember to be careful in your surface preparation. Also, check and test the repair after. Composite Repair Benefits Composite reparations are cost-effective. It also proves to be resistant to corrosion and durable. Composite repairs are suitable in various environments and temperatures. There are a lot of benefits of composite repair work, and one of them is making things lightweight. For example, it reduces the weight of the plane, which causes it to use less fuel. It makes it more sustainable and produce lower emission. If you are looking for an expert composite repair provider, contact us ! We offer a wide range of composite repairs and solutions. Search for: Recent Posts How Does Composite Repair Work? How Long Does Industrial Piping Last? Piping Repair vs. Replacement: Is Repair Better? 3 Tips for Detecting an Exhaust Leak 5 Early Warning Signs of Pipe Corrosion Learn more: How Does Composite Repair Work?

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How Long Does Industrial Piping Last?

How Long Does Industrial Piping Last? Industrial piping is vital to infrastructure, transporting materials across countless differences, and keeping distribution chains running seamlessly. That’s why it’s so important to keep on top of pipe maintenance. A leak in your industrial piping can have catastrophic results . In order to take care of your piping system, you should know about the lifespan of the materials used in its construction. In this article, we will outline the industrial equipment lifespan of your steel piping system. Types of Industrial Piping and Their Lifespans Unless you’ve had your pipes replaced, it’s likely that they are as old as the construction project. In those properties that are nearing a hundred years old, this might mean the pipes are worn almost to the point of collapse, depending on their material. Here are some commonly used piping materials, and some answers to ‘how long does industrial equipment last’. Lead Pipes Starting with an urgent potential material, some buildings were made with lead pipes. Though they can last up to 100 years, it is vital that you remove any lead piping in your property. This is because lead is incredibly toxic . Have experts remove any lead piping as soon as possible, and replace it with a safer material. Copper Pipes A hugely common material for piping across the USA, copper piping will be in its best shape in fairly new houses. For those with older homes, it’s worth checking up on the wellbeing of your piping systems. This is because copper pipes, though common, have a fairly limited piping lifespan of 70-80 years. If you leave replacing your copper piping for too long, the metal can start to break down and will enter your water supply. Cast Iron pipes Made of tough stuff, cast iron pipes can withstand huge amounts of pressure. This makes them relatively common. Cast iron pipes have an industrial piping lifespan of around 80-100 years. However, being iron, the material has been found to be prone to rusting over time – so it’s still worth making regular checks to your piping system. Brass Pipes Though less common than copper piping, brass piping has a similar lifespan. It is an alloy of zinc and copper, which may explain why it shares qualities with copper piping. It lasts around 80-100 years. However, brass piping has been found to contain trace amounts of lead in the past, so if choosing a material to replace your pipes, consider other options. Steel Piping Like cast iron, galvanized steel has been found to rust after a few years. This makes them relatively uncommon. Still, they can last 80-100 years. They are common in US households, so be sure to check up on your steel pipes. Polybutylene For a period in the late 20th century, polybutylene pipes were common. This is because they are cheap and easy to fit. However, they break down far quicker than any other pipe. Lasting only 10-15 years, it is now unlikely that your home will have polybutylene pipes. But if it does, they will need replacing soon enough – make sure the new pipes are more durable! PVC Piping Though traditional PVC piping does not last as long as metal, it does not corrode. Typically, old PVC pipes last 25-40 years. It is worth bearing in mind that recent technology can make PVC last up to 70 years. If looking for cost-effective replacement pipes, PVC might be for you. Maintain Your Pipes! So: how long does industrial piping last? Longer when you take care of it! If you want your piping system to reach its maximum life expectancy, perform regular checks. This will alert you to small and developing issues, and save you larger problems in the long run. Should you find a problem in your pipes, RAK is around to lend a hand. Be sure to contact us , and your pipes will be good as new before you know it! Search for: Recent Posts How Long Does Industrial Piping Last? Piping Repair vs. Replacement: Is Repair Better? 3 Tips for Detecting an Exhaust Leak 5 Early Warning Signs of Pipe Corrosion How to Save Money on Pipe Leak Repair Learn more: How Long Does Industrial Piping Last?

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Piping Repair vs. Replacement: Is Repair Better?

Piping Repair vs. Replacement: Is Repair Better? Each year, the US loses an estimated 13 million metric tons of gas to leaks. That’s enough gas to fuel 10 million homes. Ensuring that gas line piping is in good shape is the best way to avoid wasteful leaks. Generally, there are two ways to do so: piping repair and replacement. The main question, of course, is which of the two is the better measure. Is repairing better than replacing it? That depends on a few factors. Here are some of those factors. Whether or Not the Piping Material Is Outdated If the pumping material in your plant is fairly recent, then repairing a pumping problem sounds like the better choice. However, in cases where you’re dealing with plumbing pipes that are decades old, it may be better to replace them altogether. Outdated piping is not only inefficient but also prone to breaking. Repairing such piping does not provide a permanent solution to the problems you face. In this case, it’s best to replace the piping altogether. Next time you have a damaged pipe, find out what material your pipes are made of. If it turns out the material isn’t safe, consider replacing the entire pipe and selecting piping materials that are better this time. Frequency of the Piping Problems Another way to tell when to replace equipment is to look at how frequently repair problems occur. A single leak that you’ve never encountered before in your plant is one thing. But if you constantly have to deal with leaks every month, then you have a huge problem. Keep track of how often you have to stop operations in your plant to repair a gas line pipe or some other piping fixture. Once it becomes clear that you have to deal with the same issue at least five times a year, it may be better to replace the piping altogether. How Long Will the Solution Last? Sometimes, a repaired fixture will not bother you again for a while. But it’s still smart to consider whether the entire piping system is at the end of its life. The fact is, even the toughest plumbing fixtures have a finite lifespan. If your overall piping system is already succumbing to its age, it may be a better solution to replace the system instead of spending money on repairs if you’ll still have to do a replacement in a year or so. Conversely, if you’re dealing with a piping system that’s still got several years remaining before the end of its lifespan, it makes more sense to repair it. Know How to Choose Between Piping Repair and Replacement There are lots of piping problems in your plant that you can fix through piping repair. But there are situations when repair just won’t work and replacement is the better approach. Knowing how to tell which of the two solutions to choose can help save you a lot of headaches down the road. Is your piping system giving you problems, and you don’t know how to deal with them? Get in touch with us today and get the professional assistance you need to get back to your normal operations. Search for: Recent Posts Piping Repair vs. Replacement: Is Repair Better? 3 Tips for Detecting an Exhaust Leak 5 Early Warning Signs of Pipe Corrosion How to Save Money on Pipe Leak Repair Can You Fix a Pipe Leak Without Shutting Production Down? Learn more: Piping Repair vs. Replacement: Is Repair Better?

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3 Tips for Detecting an Exhaust Leak

3 Tips for Detecting an Exhaust Leak When it comes to running any kind of industrial space, safety must be paramount. Accidents and incidents occur far too common a rate every year, and these incidents can destroy efficiency or even worse, bring injury to your employees. An exhaust leak is one such issue that could potentially prove to have huge and unfortunate consequences if not taken care of. If you’re unsure of how best to detect and repair an exhaust leak, it’s something that should be high on your priority list. What do you need to know about how to find an exhaust leak? Read on and we’ll walk you through the basics of what you need to know. 1. Listen and Smell The point of an exhaust system is to safely allow gases to release from a combustion chamber. If there is a leak somewhere in your exhaust system, it could mean these gases could be emitting into areas that could be dangerous. What are the signs that you need to look out for if you’re worried about this kind of leak? One of the things you should look out for is unusual loud noises. A crack in a pipe can produce a loud hissing or tapping sound that should catch your ear. Depending on the size and location of the crack, this sound should be more evident. Your sense of smell will also come in handy. If you’re smelling a strong gas smell near your exhaust system, it might be an indication that gases are leaking out in a way that is not intentional. 2. Look at Overall Efficiency If your system has been working less efficiently or having other performance issues, it also might be an indication there is a leak. Leaks can reduce overall efficiency and release pressure in areas where this pressure is needed. If you’ve noticed a dip in efficiency in this way, it might be a sign to go out looking for a leak. 3. Repairing an Exhaust Leak Unfortunately, attempting a DIY repair for an exhaust leak is not a recommended task to take on. Often, this kind of leak leads to metal corrosion and will need a broader replacement which will require the skills of a professional. Depending on the severity of the leak, using sealants, tapes, or putties might be an applicable solution. However, it should be said that using any of these solutions will be similar to putting a band-aid on the problem. They are temporary solutions and not permanent ones, and a full-scale replacement and repair will still need to be done sooner rather than later. Exhaust Leaking? What To Do If there is an exhaust leak in your system, it’s a problem that you won’t want to avoid for long. This kind of leak can lead to all sorts of issues and is not something you’ll want to allow to persist for long. The above information can help to identify and address the issue. Need more industrial aid? Contact us with any questions and for additional assistance. Search for: Recent Posts 3 Tips for Detecting an Exhaust Leak 5 Early Warning Signs of Pipe Corrosion How to Save Money on Pipe Leak Repair Can You Fix a Pipe Leak Without Shutting Production Down? How Do You Fix a Water Storage Tank? A Guide Learn more: 3 Tips for Detecting an Exhaust Leak

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5 Early Warning Signs of Pipe Corrosion

5 Early Warning Signs of Pipe Corrosion Did you know that replacing damaged and corroded piping in the US would cost over $75 billion? Up to 18 percent of pipeline failures are caused by corrosion. That is why corrosion is high on the list of concerns, making it one of the most potentially damaging losses to a commercial or industrial property. But how can you tell you may have a pipe corrosion issue on your hands? Let us look at some warning signs of corrosion to watch for. 1. Pipe Corrosion: Pipe Thread Leaks This is one of the earliest warning signs that corrosion could be a concern. Pipe threads are an obvious point of weakness and leaks are a common sight when there is corrosion in pipes. You may notice only a small leak at first, but over time this can turn into a serious issue as pressure increases on the pipe thread. If not taken care of, this can cause total pipe separation. Although plant managers focus on the condition of large piping mains, threaded pipes can actually cause the most damage. 2. Multiple Pipe Repairs Having to repair a pipe multiple times is another of the most important warning signs of pipe corrosion. Not investigating whether corrosion is the culprit of issues that arise with the pipe result in multiple repairs that do not fix the underlying issue. 3. Visible Damage Rust is easy to see and so is galvanic corrosion. Galvanic corrosion happens when different metals are joined together and come into contact with acidic solutions. It is common in open condenser water and process water systems. The most serious galvanic corrosion can occur between galvanized steel and brass valve connections. To confirm this issue is present, you will usually see a deposit at the valve that is bluish-green in color. Discoloration or crystallization of the pipe’s outer insulation are other signs of corrosion. If you see wet insulation, that, too, can tell you there is a problem. 4. Pitting If you see small holes, or pits, forming along the pipe, they other signs of corrosion. Although they appear small at the surface, they will be larger underneath. Stainless steel, nickel alloys, and aluminum alloys are the most vulnerable materials. Environmental factors can cause pitting corrosion. Chloride, hypochlorite, bromide, and fluoride can cause it. The presence of water or sulfides in the area can make the pitting worse. 5. Mold or Algae Although mold and algae do not have a direct link to corrosion, they can tell you there is a leak. The leak tells you there may be corrosion to the pipe. Mold will not contribute to the failure of the pipe, but it is a visible sign there is something wrong. Avoid Corrosion Damage By watching out for pipe corrosion signs, you will be able to prevent the most costly of repairs. Corrosion prevention can have an impact on the efficiency of the piping and the avoidance of expensive damage. When you turn to Rak Industrial Services, Inc. you will get the quality services you need. Contact us today for more information! Search for: Recent Posts 5 Early Warning Signs of Pipe Corrosion How to Save Money on Pipe Leak Repair Can You Fix a Pipe Leak Without Shutting Production Down? How Do You Fix a Water Storage Tank? A Guide Repairing a Gas Line Pipe: What You Need to Know Learn more: 5 Early Warning Signs of Pipe Corrosion

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How to Save Money on Pipe Leak Repair

How to Save Money on Pipe Leak Repair Pipes are one of the safest ways to transport hazardous liquids and gas, but when one gets damaged, it is highly inconvenient and hazardous, not to mention expensive. To do a pipe leak repair, it is necessary to pay for materials and labor, but the expenses do not end there. A traditional pipeline repair  requires the pipe to be dug up and repaired, leading to extra expenses to fix the area dug into. If you’re interested in how you can lower your pipe repair cost, keep reading. How Much Does Pipe Repair Cost? The cost of a pipe leak repair depends on several factors, including how deep in the ground it is and the severity of the damage. However, the main factor that drives up the cost of pipe repair is where the pipe is located. If the pipe is located under concrete or machinery, this can easily drive up costs and become the most expensive part of a traditional dig-and-replace repair. How To Decrease Pipe Repair Cost To save money on a pipe leak repair, you should first see if there is an alternative repair method to the traditional dig-and-replace repair. When searching for alternative repair methods, it is useful to have a trained team of professionals do a video inspection of the damaged pipe. Video inspections only take a minimal amount of time and can save you a large amount of money by showing you the extent of the damage. Plus, the video tools can be inserted through existing entry points, so it is not necessary to do any digging. Trenchless Cured-In-Place Repair Trenchless, cured-in-place technologies allow pipes to be mended without actually digging them out. Trenchless repairs mend any damage by creating new pipe walls from within the pipe. This method of repair allows someone to avoid expensive remedial landscaping costs, potentially lowering the cost by as much as 30 percent. Sectional Point Repair If a video inspection shows that a pipe only has isolated incidents of damage, it may be possible to do a sectional point repair. A sectional repair relines segments of the pipe through the use of two small entry points. While the process is similar to a full line repair, it costs significantly less in terms of both materials and labor. Pipe Bursting If your pipe is too damaged for a trenchless lining repair, you may want to consider bursting the damaged pipe. Pipe bursting can also be done without digging and damaging the landscape, so it still costs much less than excavating the damaged pipe. After the pipe is burst, professionals can lay the replacement lines without digging and causing damage to the landscape. Affordable Pipe Leak Repair If you need a pipe leak repair done, it is important to use a company that is fast and efficient. RAK Industrial Services repairs leaks on gas, liquid, and steam piping in any industrial and commercial setting. We repair leaks using methods that do not require any shut-downs or isolations of a system or unit, so you can keep all critical systems operational. Contact us today to learn more about how we can help meet your pipe leak repair needs. Search for: Recent Posts How to Save Money on Pipe Leak Repair Can You Fix a Pipe Leak Without Shutting Production Down? How Do You Fix a Water Storage Tank? A Guide Repairing a Gas Line Pipe: What You Need to Know The Ultimate Guide to Industrial Tank Coatings Learn more: How to Save Money on Pipe Leak Repair

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A Quick Guide to Pipeline Repair

A Quick Guide to Pipeline Repair By 2024 the global pipeline market is expected to reach a value of $8 billion . If you have a damaged or leaking pipeline you will want to get it fixed as soon as possible. It is a complex process, but if you know the basics it will make the whole process a lot easier. For a rundown on pipeline repair, keep reading. Why You Should Hire A Professional Pipeline Repair Service Pipeline repair can be very difficult in a residential environment and even more so in an industrial setting. It may be tempting to try and carry out repairs yourself to save a bit of money, but you are more likely to actually make things worse. This pipeline repair guide is a quick explanation of what pipeline repair involves, and why it should be handled by professionals. Expertise Companies like RAK Industrial maintenance have professional technicians who are experts in pipeline repair. You can find plenty of pipeline repair tips online, but the level of skill and expertise it takes in practice is very high. Professionals will provide the highest quality work and ensure everything is carried out meeting any necessary regulations . Materials And Tools There are many tools and materials that you won’t have to hand, but a pipeline repair company will. The only possible advantage of not hiring a company would be to save money, but if you have to source materials from elsewhere it could still end up costing you a lot. It’s also worth noting that reputable companies will use the best materials available. Multiple Services Sometimes pipeline repair can be more difficult due to other factors. A typical example is that a pipe could be underground. If this is the case, concrete or other materials will first need to be removed. A pipeline repair firm can take care of this, and replace the materials after. They can also provide several other services that you may need. Issue Tracking Sometimes it can be difficult to identify the cause of a pipeline leak. Professionals have a lot of experience, and can therefore find the cause of any problems with ease. This speeds up the repair process and allows them to carry out a thorough repair that will prevent the same problem from occurring again. Prevent Further Damage A pipeline leak can easily create other larger problems . Companies like RAK Industrial Maintenance will always carry out thorough checks to see if there is any other damage at any other point in your pipeline. We will also make suggestions about any improvements that could be made to improve your system. Hiring The Professionals RAK Industrial Maintenance has years of experience in pipeline repairs, and our professional technicians are fully trained to carry out any pipeline repairs you may need. The team at RAK Industrial Maintenance is always ready to answer any questions you might have. Click here to contact us today. Search for: Recent Posts A Quick Guide to Pipeline Repair How Do You Fix a Water Storage Tank? A Guide Repairing a Gas Line Pipe: What You Need to Know The Ultimate Guide to Industrial Tank Coatings Paper Mill Repair: Everything You Need to Know Learn more: A Quick Guide to Pipeline Repair