May 22
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Get advanced Automotive Test Bed Rental Services with EV testing rental solutions, vehicle testing infrastructure rental, motor test bed ren
Enhance process traceability and increase efficiency with our Lab digitization solution for Vehicle Testing
How iASYS Is Transforming Transmission & E-Axle Testing with Automation & Smart Control
In the fast-evolving world of automotive engineering, precision, reliability, and efficiency are essential. As vehicles become more advanced—with smarter transmissions and high-performance E-Axles—the need for accurate and modern testing systems has never been greater. Manufacturers that rely on outdated equipment risk delayed product launches, inconsistent results, and an inability to meet the demands of electric mobility.
To address these gaps, iASYS Technology Solutions delivers a complete suite of future-ready testing platforms that help OEMs, component manufacturers, and research institutions stay ahead of industry challenges.
Why Automotive Transmission Testing Is Critical?
A modern drivetrain involves complex technologies, and without the right testing setup, companies experience significant pain points:
1. Inefficient Testing Processes
Old test beds slow down validation and R&D timelines, leading to increased development costs.
2. Inconsistent Test Data
When results are unreliable, decision-making becomes difficult and risky.
3. Competitive Disadvantage
Industries evolve quickly, and only companies using modern testing tools remain competitive.
4. Challenges in E-Axle Testing
The rise of electrification demands specialized equipment that can safely and accurately validate high-voltage E-Axles.
Advanced Transmission Testing System for High Accuracy
iASYS brings decades of engineering excellence to the automotive sector. The company offers Transmission Testing Solutions designed to help manufacturers test a variety of transmission systems with accuracy and repeatability.
Beyond this, iASYS provides dedicated Transmission Testing Services for organizations that need expert support without investing in full infrastructure. These services ensure smooth, data-driven testing backed by highly trained specialists.
For companies looking to build state-of-the-art facilities, iASYS also delivers advanced Transmission Testing System architectures. These systems ensure reliability, robust data acquisition, and real-world simulation for both manual and automatic transmission units.
Dedicated Transmission Testing Services for OEMs and Component Manufacturers
To meet global performance and safety standards, automotive companies require structured and compliant testing workflows. iASYS supports this through dedicated Automotive Testing Solutions & Compliance Services, helping manufacturers meet regulatory requirements, industry benchmarks, and internal performance goals.
Additionally, iASYS specializes in building world-class transmission test systems that integrate advanced sensors, automation modules, dynamic controls, and real-world load simulations.
The company is also a preferred partner for Automotive Transmission Testing, offering precision-driven test setups for efficiency measurement, durability studies, performance mapping, and thermal validation.
Specialized E-Axle Testing Support
As EV adoption grows, high-voltage axle systems require accurate validation. iASYS addresses this through complete E-Axle Test Bed Solutions that ensure safe, efficient, and data-rich testing environments.
To support deeper performance analysis, the company also offers E-Axle Testing Solutions that allow engineers to validate power density, torque delivery, motor speed, cooling efficiency, NVH behavior, and overall durability.
Built for Modern Drivetrain Testing Excellence
iASYS systems are engineered to address the real challenges of today’s drivetrain testing. Each solution includes:
Advanced Dyno Control
Proprietary controllers for high accuracy and repeatable test conditions.
Real-World Load Simulation
Simulating diverse driving environments ensures reliable performance insights.
Integrated Automation
Automation with Orbit-T enhances test speed and removes manual intervention.
Multi-Dyno Capabilities
A powerful setup for complex testing involving multiple components.
High-Speed Data Acquisition
Smart analysis tools help engineers make quick and accurate decisions.
High-Voltage Support for E-Axles
Ensures safe and efficient EV drivetrain testing.
Scalable Modular Architecture
Easily adaptable for hybrid, electric, and traditional transmission systems.
Improving Testing Efficiency Across All Stages
Enhance Testing Accuracy & Reliability
With precision sensors and advanced control systems, iASYS platforms ensure dependable results.
Ensure Robust E-Axle Performance
From thermal management to high-load endurance, systems are built for EV durability.
Improve Decision-Making
Data visualization modules and automated reporting tools speed up technical evaluations.
Increase Efficiency
Automation reduces test duration and optimizes resource utilization.
Scale for the Future
Modular designs support today’s needs while preparing engineers for tomorrow’s technologies.
Flexible Access Through Test Bed Rentals
For companies that do not require permanent infrastructure, iASYS offers Automotive Test Bed Rental Services. These rental solutions help:
Reduce upfront investment
Access advanced equipment instantly
Accelerate project timelines
Support compliance testing
Enable flexible scaling for R&D projects
Startups, EV innovators, and growing automotive companies benefit greatly from this offering.
Why Companies Trust iASYS for Drivetrain Testing
iASYS continues to build its global reputation through high-quality engineering, accuracy, and customer-focused innovation. Their extensive portfolio includes IASYS transmission testing solutions, EV testing systems, automation software, and intelligent data platforms.
Recognized by OEMs, Tier-1 suppliers, and testing labs, iASYS solutions are helping shape the future of transmission and E-Axle technology.
Driving the Future of Mobility
The shift toward high-efficiency transmissions and electric axles makes advanced testing the foundation of automotive innovation. iASYS supports this evolution with cutting-edge platforms designed to deliver precision, safety, and speed.
Whether your goal is to validate a traditional transmission, optimize an E-Axle, comply with global standards, or speed up R&D cycles—iASYS offers the tools and expertise to help you succeed.
Driving the Future of Mobility with Advanced Testing Technologies.
Ready to upgrade your drivetrain testing capabilities?
iASYS is here to solve your complex testing and validation challenges with future-ready systems and engineering excellence. Connect with us today
How iASYS Is Transforming Transmission & E-Axle Testing with Automation & Smart Control
In the fast-evolving world of automotive engineering, precision, reliability, and efficiency are essential. As vehicles become more advanced—with smarter transmissions and high-performance E-Axles—the need for accurate and modern testing systems has never been greater. Manufacturers that rely on outdated equipment risk delayed product launches, inconsistent results, and an inability to meet the demands of electric mobility.
To address these gaps, iASYS Technology Solutions delivers a complete suite of future-ready testing platforms that help OEMs, component manufacturers, and research institutions stay ahead of industry challenges.
Why Automotive Transmission Testing Is Critical?
A modern drivetrain involves complex technologies, and without the right testing setup, companies experience significant pain points:
1. Inefficient Testing Processes
Old test beds slow down validation and R&D timelines, leading to increased development costs.
2. Inconsistent Test Data
When results are unreliable, decision-making becomes difficult and risky.
3. Competitive Disadvantage
Industries evolve quickly, and only companies using modern testing tools remain competitive.
4. Challenges in E-Axle Testing
The rise of electrification demands specialized equipment that can safely and accurately validate high-voltage E-Axles.
Advanced Transmission Testing System for High Accuracy
iASYS brings decades of engineering excellence to the automotive sector. The company offers Transmission Testing Solutions designed to help manufacturers test a variety of transmission systems with accuracy and repeatability.
Beyond this, iASYS provides dedicated Transmission Testing Services for organizations that need expert support without investing in full infrastructure. These services ensure smooth, data-driven testing backed by highly trained specialists.
For companies looking to build state-of-the-art facilities, iASYS also delivers advanced Transmission Testing System architectures. These systems ensure reliability, robust data acquisition, and real-world simulation for both manual and automatic transmission units.
Dedicated Transmission Testing Services for OEMs and Component Manufacturers
To meet global performance and safety standards, automotive companies require structured and compliant testing workflows. iASYS supports this through dedicated Automotive Testing Solutions & Compliance Services, helping manufacturers meet regulatory requirements, industry benchmarks, and internal performance goals.
Additionally, iASYS specializes in building world-class transmission test systems that integrate advanced sensors, automation modules, dynamic controls, and real-world load simulations.
The company is also a preferred partner for Automotive Transmission Testing, offering precision-driven test setups for efficiency measurement, durability studies, performance mapping, and thermal validation.
Specialized E-Axle Testing Support
As EV adoption grows, high-voltage axle systems require accurate validation. iASYS addresses this through complete E-Axle Test Bed Solutions that ensure safe, efficient, and data-rich testing environments.
To support deeper performance analysis, the company also offers E-Axle Testing Solutions that allow engineers to validate power density, torque delivery, motor speed, cooling efficiency, NVH behavior, and overall durability.
Built for Modern Drivetrain Testing Excellence
iASYS systems are engineered to address the real challenges of today’s drivetrain testing. Each solution includes:
Advanced Dyno Control
Proprietary controllers for high accuracy and repeatable test conditions.
Real-World Load Simulation
Simulating diverse driving environments ensures reliable performance insights.
Integrated Automation
Automation with Orbit-T enhances test speed and removes manual intervention.
Multi-Dyno Capabilities
A powerful setup for complex testing involving multiple components.
High-Speed Data Acquisition
Smart analysis tools help engineers make quick and accurate decisions.
High-Voltage Support for E-Axles
Ensures safe and efficient EV drivetrain testing.
Scalable Modular Architecture
Easily adaptable for hybrid, electric, and traditional transmission systems.
Improving Testing Efficiency Across All Stages
Enhance Testing Accuracy & Reliability
With precision sensors and advanced control systems, iASYS platforms ensure dependable results.
Ensure Robust E-Axle Performance
From thermal management to high-load endurance, systems are built for EV durability.
Improve Decision-Making
Data visualization modules and automated reporting tools speed up technical evaluations.
Increase Efficiency
Automation reduces test duration and optimizes resource utilization.
Scale for the Future
Modular designs support today’s needs while preparing engineers for tomorrow’s technologies.
Flexible Access Through Test Bed Rentals
For companies that do not require permanent infrastructure, iASYS offers Automotive Test Bed Rental Services. These rental solutions help:
Reduce upfront investment
Access advanced equipment instantly
Accelerate project timelines
Support compliance testing
Enable flexible scaling for R&D projects
Startups, EV innovators, and growing automotive companies benefit greatly from this offering.
Why Companies Trust iASYS for Drivetrain Testing
iASYS continues to build its global reputation through high-quality engineering, accuracy, and customer-focused innovation. Their extensive portfolio includes IASYS transmission testing solutions, EV testing systems, automation software, and intelligent data platforms.
Recognized by OEMs, Tier-1 suppliers, and testing labs, iASYS solutions are helping shape the future of transmission and E-Axle technology.
Driving the Future of Mobility
The shift toward high-efficiency transmissions and electric axles makes advanced testing the foundation of automotive innovation. iASYS supports this evolution with cutting-edge platforms designed to deliver precision, safety, and speed.
Whether your goal is to validate a traditional transmission, optimize an E-Axle, comply with global standards, or speed up R&D cycles—iASYS offers the tools and expertise to help you succeed.
Driving the Future of Mobility with Advanced Testing Technologies.
Ready to upgrade your drivetrain testing capabilities?
iASYS is here to solve your complex testing and validation challenges with future-ready systems and engineering excellence.
Connect with us today
Orbit H2 — The Future of Modular and Scalable Fuel Cell Testing
As the global transition toward clean and sustainable energy accelerates, hydrogen fuel cells are emerging as one of the most promising zero-emission technologies. From powering electric vehicles to supporting renewable energy storage, hydrogen-based solutions are transforming industries. However, achieving reliable performance and safety in these technologies requires one critical step — accurate, scalable, and automated hydrogen fuel cell testing.
This is where iASYS’s Orbit H2 stands out — a next-generation Fuel Cell and Electrolyser Testing Solution designed to empower R&D, validation, and production teams with unmatched precision, safety, and flexibility.
Understanding the Need for Advanced Fuel Cell Testing
Hydrogen fuel cells convert hydrogen and oxygen into electricity with water as the only byproduct — a clean and efficient process. Yet, developing and validating these systems is far from simple. Researchers and manufacturers face multiple challenges such as:
Inconsistent testing data across setups
Difficulty in replicating real-world operating conditions
Integration issues with diverse measurement systems
Strict global safety and compliance standards
Without a reliable and modular fuel cell test station, the journey from concept to commercialization can become slow and expensive.
According to industry studies, over 70% of fuel cell developers struggle with achieving repeatable testing results, while 60% of R&D teams require scalable test systems that can accommodate different fuel cell and electrolyser technologies.
This highlights the importance of advanced platforms like Orbit H2, engineered to ensure accuracy, scalability, and safety — the three pillars of modern fuel cell testing platforms in India and globally.
Introducing Orbit H2 – The Smart Evolution in Hydrogen Testing
Orbit H2 by iASYS is an advanced fuel cell test station that redefines the way hydrogen energy systems are validated. Designed with a modular and scalable architecture, it enables precise testing of fuel cell systems, electrolysers, and related components under various dynamic conditions.
Combining German engineering precision with iASYS’ proven automation expertise, Orbit H2 delivers end-to-end capabilities for both research and industrial applications. Key Highlights:
Modular and scalable architecture (Orbit H2 Midi & Orbit H2Maxi)
High-accuracy gas and electrical measurement
Automated test execution and real-time monitoring
Seamless integration with external systems and global safety standards
Supports multiple fuel cell types (PEMFC, DMFC, SOFC, AFC, MCFC)
HIL (Hardware-in-the-Loop) interface for advanced simulations
Why Orbit H2 is the Best Fuel Cell Testing Solution in India
India is rapidly positioning itself as a global leader in hydrogen research and clean energy innovation. To support this growth, the demand for reliable, flexible, and compliant fuel cell testing platforms is higher than ever.
The Orbit H2 system has been specifically engineered to meet the complex testing requirements of researchers, manufacturers, and government agencies in India — offering one of the best modular test benches for hydrogen research available today.
1. Modular Test Systems for Every Scale
The Orbit H2 family includes two variants — Midi and Maxi, each offering customizable configurations for research, development, and production-level applications. Whether testing small-scale stacks or full-size systems, users can easily scale up or down their test setups without redesigning the entire system. This modularity ensures flexibility and cost-effectiveness.
2. Precision and Accuracy at the Core
Hydrogen fuel cell testing requires high-accuracy measurement across parameters like temperature, pressure, flow rate, and current. Orbit H2 integrates German-grade sensors and control systems, ensuring consistent and repeatable results — a must for R&D and production validation.
3. Advanced Safety and Compliance
Hydrogen testing involves strict safety measures. Orbit H2 is fully compliant with international safety standards and includes:
Leak detection sensors
Overpressure protection
Automated emergency shutdown systems
Real-time alarm and fail-safe mechanisms.
This ensures that testing on fuel cells remains safe even under extreme operating conditions.
4. Automation & Remote Monitoring
Orbit H2 features Orbit Test Automation System, a powerful software platform that enables automated test sequences, real-time diagnostics, and remote monitoring. Researchers can run fuel cell tests and test benches autonomously, minimizing manual intervention and reducing human error.
Through a cloud-based interface, test engineers can access live data, analyze trends, and make decisions remotely — enhancing productivity and accuracy.
5. Seamless Integration and Data Management
The system easily integrates with external data acquisition systems, gas analyzers, and hardware-in-the-loop (HIL) environments. This makes it ideal for hybrid setups involving both fuel cell and electrolyser testing solutions, ensuring comprehensive data logging and analysis for advanced hydrogen research.
Applications of Orbit H2 in Hydrogen Ecosystem
The versatility of Orbit H2 makes it suitable for multiple sectors within the hydrogen value chain.
1. Research & Development
Universities, research labs, and government agencies can use Orbit H2 for fundamental research on fuel cell and electrolyser technologies. It enables simulation of real-world conditions, testing of different materials, and optimization of cell performance.
2. Validation & Quality Testing
Automotive and industrial manufacturers can utilize Orbit H2 for validating fuel cell stacks, balance-of-plant components, and control systems. The platform ensures that every fuel cell meets global performance and safety benchmarks.
3. Production Testing
In mass production environments, Orbit H2 can be configured for fuel cell production testing, ensuring every unit that leaves the line is tested for efficiency, safety, and durability.
4. Hydrogen Research and Education
Orbit H2 is also an excellent educational tool for training engineers and students in testing PEM fuel cell systems and electrolyser setups, contributing to India’s growing hydrogen workforce.
The Role of Automation in Fuel Cell Testing
Automation is transforming how fuel cell tests and test benches are managed. Traditional manual testing often leads to inconsistent results and longer validation cycles. The Orbit Test Automation System overcomes these limitations by allowing automated test execution, dynamic parameter control, and advanced data analytics.
Key Benefits of Automation:
Reduced testing time and human error
Consistent and repeatable results
Real-time data visualization and alerts
Integration with AI-based performance analysis tools
This automation-driven approach not only accelerates R&D but also improves product reliability and compliance with international standards.
Fuel Cell Testing Platforms in India — The Road Ahead
India’s push for green hydrogen under the National Hydrogen Mission has intensified the demand for advanced testing infrastructure. Organizations across the country are investing in fuel cell and electrolyser testing solutions that can support innovation while maintaining safety and accuracy.
iASYS is playing a key role in this transformation by providing end-to-end fuel cell test stations and automation systems tailored for Indian and global requirements.
With Orbit H2, iASYS is not just delivering equipment — it’s enabling innovation.By offering one of the best fuel cell testing solutions in India, the company is helping researchers and manufacturers accelerate their journey toward a sustainable hydrogen-powered future.
Orbit H2 Midi & Orbit H2 Maxi – Scalable Testing Made Simple
The Orbit H2 Midi is designed for laboratory-scale and R&D testing, while the Orbit H2 Maxi caters to large-scale validation and production-level testing.
Orbit H2 Midi Features:
Compact modular setup for stack-level tests
Integrated safety controls and sensors
Ideal for academic research and small labs
Orbit H2 Maxi Features:
High-power testing for commercial fuel cell stacks
Multi-channel control and automation
Supports integration with production lines
Together, they offer unmatched flexibility, making Orbit H2 a versatile platform for all stages of fuel cell development and production testing.
Data Accuracy and Real-Time Insights
Modern hydrogen systems rely heavily on data for optimization. Orbit H2 ’s intelligent data acquisition system provides:
Real-time monitoring of voltage, current, and temperature
Advanced analytics for performance comparison
Cloud-based data storage and access for long-term research
These features make Orbit H2 a future-ready solution for testing on fuel cells with maximum precision and insight.
Empowering the Hydrogen Future with iASYS Technology
At iASYS, innovation meets reliability. The company has earned a reputation for providing automated test and validation solutions across multiple domains, including battery, powertrain, and now hydrogen systems.
As an ISO 9001 Certified Company, iASYS is committed to quality, safety, and continuous innovation. Its team works closely with clients to design solutions that meet specific technical, operational, and safety requirements — ensuring a seamless experience from design to deployment.
Conclusion:
Testing the Future of Zero-Emission Power
The path to a sustainable, zero-emission future depends on technologies that can deliver reliability, performance, and safety at scale. With Orbit H2, iASYS’s has set a new benchmark in fuel cell and electrolyser testing solutions — combining precision engineering, scalable design, and smart automation.
Whether for R&D, validation, or production, Orbit H2 offers the perfect balance of flexibility, control, and compliance. By empowering innovators to develop hydrogen systems faster and safer, it stands as a cornerstone in the evolution of clean energy testing.
Looking to accelerate your hydrogen innovation with precision and scalability?
Discover how Orbit H2 can simplify your hydrogen fuel cell testing and fuel cell production testing with advanced automation, safety, and modular flexibility.
Contact iASYS to learn how Orbit H2 can redefine your fuel cell and electrolyser testing solutions for a zero-emission future.
Big Benefits of Product Validation Management Approach for Various Stakeholders
The data stream involves hundreds or thousands of contributing elements from a product launch testing perspective. Manual compilation of this data is a Herculean task that results in overheads and ultimately reduces the time for core, productive jobs. When a PVM approach is followed, the otherwise arduous tasks are taken care of, allowing engineers to invest time in handling more critical responsibilities pertaining to product design validation.
Launching a new product into the market is no easy task. The immense competition forces manufacturers to strive for the highest quality standards to remain a preferred choice amongst customers. The automotive industry is no stranger when it comes to this scenario. Before a vehicle hits the showroom for customers to test drive, manufacturers must have the highest level of assurance regarding its quality and expected performance. In typical product development and launch scenarios within an automotive organization, several questions need to be answered by different stakeholders like validation designers, validation engineers, test planners, test engineers, facility engineers, etc. Some of the most prominent concerns expressed by these personnel deal with:
Unification of engineering data between multiple teams for standard data analysis
Achieving synergy between different functional teams so that improvements in validation realized along the way are connected to save time
Managing validation data or test data for use in model-based system engineering
Connecting validation data to an industrial workflow
Bridging gaps between stakeholders in the entire value chain of validation processes.
If you look closely, most of the concerns that different stakeholders have are related to data and process management in the product validation stage.
Enter Product Validation Management
The aforementioned brings the focus on Product Validation Management (PVM) in the automotive sector. A PVM-based approach enables automotive manufacturers to unify cross-functional domain teams by leveraging engineering metadata. It focuses on transitioning validation into a knowledge creation exercise with due diligence and process-oriented execution. PVM manages the data acquisition, sorting, and management initiatives and creates a framework for all stakeholders to converge and work collaboratively towards achieving better end-product quality.
Such an approach accrues numerous benefits for all stakeholders involved. To that end, let us examine what PVM means for major stakeholders in an automotive manufacturing enterprise:
1. Eliminate Non-Productive Work for Engineers
For engineers, one of the major daily challenges they face is the time spent on unproductive activities like data acquisition and compilation. This data stream involves hundreds or thousands of contributing elements from a product launch testing perspective. Manual compilation of this data is a Herculean task and results in overheads and ultimately reduces the time for core, productive jobs. When a PVM approach is followed, the otherwise arduous tasks are taken care of, allowing engineers to invest time in handling more critical responsibilities pertaining to product design validation.
2. Accountability of Testing Infrastructure
Facility managers often face pressure to keep test environments available for ready use by validation teams. However, requests may come in dynamically and without warning. This leaves a lot of room for errors, and ultimately visibility of the testing infrastructure may be affected. This may lead to wrong validation insights that can escalate into serious product issues post market launch if it isn’t caught in the validation process. By introducing PVM, facility managers can relieve most of their pressure as assets get more accountability and visibility. This will directly translate into better utilization and efficiency of the facility with proper planning and scheduling according to defined processes.
3. Streamline Validation Management
Validation Experts race against time to help different stakeholders complete testing and validation cycles faster. The shorter the time, the easier the path to market launch. However, in a distributed environment, program managers are often in a tight spot because of the inability to handle differences in views on the same measurement data in simulation and real testing. This should be eliminated at all costs. Enter PVM, and program managers can easily integrate simulation and real testing to help complete the validation program in the shortest time frame. With seamless integration, they can easily manage different views of the same measurement data, such as software designer view, system requirement view, system designer view, mechanical designer point of view, etc. Such a metadata dictionary serves as a common repository for the data that’s being collected in the validation operation, ensuring all engineers, design, researchers, and test validation teams have access to the same information. It also helps the downstream vendors understand their engineering data requirements to communicate their inputs effectively.
4. Easier Maintenance for IT teams
PVM culture entails bringing different sets of activities in the product validation phase under an umbrella framework. This enables easier management and maintenance from an IT department standpoint. With easy maintenance, development, and continuous enhancement, enterprises can achieve tremendous cost and time saving. The IT function can take a more strategic role. Additionally, enhancements and upgrades can be easily plugged in within the framework with minimal disruption. PVM approach also empowers automotive manufacturers to enable data reuse between different functional teams at different levels involved in the validation program.
The Bottom Line
Enabling collaborative success in product validation, especially when multi-disciplinary teams work on the product, is a trait that can define market success for most automotive brands today. Enabling easy data standardization, flexible program management, and process control, PVM creates the framework for successful product launches. Apart from the stakeholders mentioned in this article, the PVM approach empowers other teams as well by allowing them to make data-driven decisions To get the best ROI, automotive manufacturers need to embrace digitization in their PVM strategy. By bringing in end-to-end automation, and lifecycle management for PVM, iASYS’s BRIX platform can be the perfect choice for automotive manufacturers to step into their PVM journey. Get in touch with us to know more. Download Case Study
Upgrading IC Engine Test Bed to EV Motor Test Bed
The transition from ICE vehicles to EVs is driven by several factors, including environmental concerns, cost, time, and evolving consumer preferences. An EV testbed provides a controlled environment for evaluating electric powertrains, motors, battery systems, and other crucial components.
Driving Sustainable Mobility: Upgrading the ICE Test Bed to EV Motor Test Bed
The automotive industry is undergoing a significant transformation as the world continues to focus on reducing carbon emissions and achieving sustainability. Electric vehicles (EVs) have gained market demand in recent years, and customers have moved to EVs due to their range, sustainability, and performance.
Testing and validation play a vital role. It ensures that your motor, battery cells, chargers, and electrical components for use in e-mobility comply with global safety requirements. As the automotive industry embraces the rapid shift towards electric vehicles (EVs), it becomes essential for testing facilities and R&D to adapt and upgrade their existing infrastructure to meet the new demands of EV development.
Understanding the need for the upgrade of the EV Motor test bed:
The transition from ICE vehicles to EVs is driven by several factors, including environmental concerns, cost, time, and evolving consumer preferences. An EV test bed provides a controlled environment for evaluating electric powertrains, motors, battery systems, and other crucial components. The installation of a new EV test bed system can indeed entail significant costs and delays in delivery and installation by test bed suppliers can potentially impact production timelines. These challenges can create a sense of urgency, as competitors may gain an advantage by staying ahead of the competition.
However, it is crucial to approach this situation strategically and proactively. One potential solution to address the challenges of cost and time associated with installing a completely new E Drive Test Bench system is to consider transforming the existing ICE (Internal Combustion Engine) test bed to an EV motor test bed. This approach offers several advantages, including cost-effectiveness and reduced implementation timelines.
Steps to Upgrade an ICE Test Facility to an EV Motor Test Facility
The first step in upgrading includes the installation of high-voltage DC power supplies or battery emulators capable of simulating the power source or battery for the EV motor, particularly for heavy commercial vehicles.
To ensure the safety and performance of the new technology in the automotive industry’s shift towards electric vehicles (EVs), minimal investment is needed to upgrade the testing infrastructure.
Internal Combustion Engine (ICE) test beds have been a crucial tool for the automotive industry for decades. They have been used to test and develop internal combustion engines, transmissions, and other vehicle components.
Transitioning from an ICE test bed to an EV motor test bed requires upgrading the control system, which involves upgrading the software and hardware used to control, monitor, and test the Electric vehicle or its component.
Another important step in updating an ICE test bed to an EV motor test bench is to ensure that the test bed can simulate a wide range of EV motor types and configurations. EV motors have various drivetrain configurations depending on the type of vehicle, ranging from 2W to commercial vehicles.
For 2W, we have hub motors that are directly mounted on the rare wheel and mid-drive motors where a belt drive or chain drive transmission is used with or without a gearbox to transmit the speed and torque to the wheel.
From 3W to Heavy commercial vehicles. The e-axle is being used as a main drivetrain component, where the E-motor is directly connected to the differential of the vehicle. This enables the motor to transfer power to the wheels, propelling them forward. The motor and drivetrain components work together to convert the electrical energy stored in the battery into mechanical energy. This can result in a flawless and effective experience for the driver.
To procure this effect, it’s additionally important to be able to test for different EV motor configurations, such as single motor, dual motor, and all-wheel drive.
iASYS software (ORBIT) has all the required test cycles in-built according to international standards. To ensure that the updated test bed can simulate a heterogeneous assortment of electric vehicle drivetrain configurations, it is necessary to design and implement testing procedures that cover a broad range of scenarios and variables.
By upgrading the Engine (ICE) test bench to an Electric Vehicle (EV) Motor test bed, companies can ensure that their EV motor test bed is capable of accurately and effectively testing the performance of electric motors.
Benefits of Upgrading the ICE Test Bed to an EV Motor Test Bed
Enables testing of both Electric Vehicle (EV) motor test beds and Internal Combustion Engine (ICE) engines
By upgrading, companies can benefit from the advantage of avoiding the need to install a completely new system. Moreover, this upgrade facilitates the testing of Electric Vehicle (EV) motor test beds and Internal Combustion Engine (ICE) engines on a shared test bed.
Minimal Investment
Companies can minimize the need for installing a new EV test bed, avoiding significant costs and potential delays associated with delivery and installation by test bed suppliers. This ensures uninterrupted production timelines while achieving the desired upgrade
Identify areas for Improvement
Through system upgrades, companies can identify areas for improvement and implement necessary refinements to enhance the overall EV driving experience. This process allows for continuous optimization and an improved driving experience for electric vehicle users
Time-saving efficiency
It eliminates the need to rely on the test bed supplier’s delivery and installation time, ensuring that the production process remains unaffected by potential delays. This streamlined approach helps save valuable time, allowing for uninterrupted production and maintaining optimal efficiency.
Conclusion
Upgrading from an ICE test bed to an EV test bed will be a strategic step for automotive manufacturers to embrace the electrified future. iASYS is a premier supplier of comprehensive testing solutions for EV motors. We offer an extensive suite of services to facilitate the transition of ICE test beds to E motor test beds, leveraging our expertise in advanced testing capabilities.
Our team specializes in upgrading legacy systems to meet the demands of the current industry landscape as well as those of our customers. We provide consultation on optimal equipment and infrastructure upgrades and seamlessly integrate and commission the upgraded test beds to ensure peak efficiency.
Get in touch to learn more about our EV testing solutions.