⚡ Ever wondered how an electric rickshaw controller is manufactured from scratch?
In this video, we take you inside a real factory in China to show the full production process of an **electric rickshaw motor controller**—from PCB assembly to functional testing and final packaging.
--- ### 🛠️ What’s Inside a Rickshaw Controller?
An electric rickshaw controller is the brain of the vehicle. It manages power delivery to the motor, controls speed, braking, and safety systems. Precision and durability are critical.
--- ### 🧩 Manufacturing Process Includes:
1. **SMT (Surface Mount Technology)** – High-speed placement of ICs, MOSFETs, and resistors on the PCB
2. **Through-Hole Component Insertion** – Manual or semi-automated plug-in for capacitors, connectors, and coils
3. **Wave Soldering** – For firm electrical connection on double-layer boards
4. **Housing & Assembly** – Controller casing, thermal pads, and wiring
5. **Software Programming** – Flashing firmware via TTL/USB interface
6. **Functional Testing** – Load simulation, voltage checks, heat profile
7. **Labeling & Packaging** – Ready for shipment to OEM customers
--- ### 📦 Applications:
- Electric rickshaws (e-rickshaws)
Low-voltage electric vehicles
- Cargo trikes
- EV conversion kits
--- 🎥 Shot in one of our OEM partner factories specializing in motor control systems for emerging markets across Asia and Africa.
📩 **For sourcing inquiries, custom controller designs, or OEM orders:** [email protected]
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Shanghai Glary
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