Salam' Alaykum! Read your post on Lars Andersson, very educational. You seem like a man who knows about pointy sticks and sharp pieces of metal. So, how long and how difficult is it to make arrows and bolts? I read that glue and feathers were the most difficult part of making them, but I'd like verification on such things.
Aleikum salaam! Iâm guessing you mean âhow long and difficult was it to make arrows and bolts with period toolsâŠâ The answer is, not as long as you might think - Iâve watched (on a TV documentary, in real time without cuts or edits) a bodkin point made from bar stock to finished arrowhead in two minutesâŠ
(EDT: should have mentioned that the arrowhead socket had already been shaped; made completely from scratch would take more like 12-15 minutes, as here)
âŠand a spokeshave and draw-knife transform a length of rough wood held in a sizing-jig into an arrow-shaft in about the same time.
It still needed smoothed with sharkskin âsandpaperâ but even so. The craftsman said that fitting the nock and fletching would take another ten minutes or so, and then âa couple of daysâ for the glue to dry. In the course of a working day, that speed would produce a lot of arrows!
Crossbow bolts often used two flat vanes of parchment or leather for fletching rather than the triple feather-flights on arrows. Maybe it was to make them fit better on the trough in the crossbow tiller (stock), maybe because they survived the violent âkickâ of crossbow release better than arrows. Havenât looked it up, so canât say for sure.
Bow and arrow-making, since it related to âDefence of the Realmâ (or in the case of lesser nobles, Defence of My Turf) was an established industry so the infrastructure was in place. Iâll use medieval England during the Hundred Years War as an example.
First was the âmilitary-industrial complexâ based in the Tower of London and various other royal castles around the land, which received supplies of bow-wood (usually yew), arrow-wood (usually ash), linen thread for bowstrings and fletching-ties, metalwork either as bar stock or finished arrowheads, horn for nocks, material for glue (animal, fish* or wood-resin based) and lots and lots of (wing) feathers, usually from geese though Important People might use swan and Chaucerâs forester used peacock.
(*Amused to see a fish-glue from my childhood still apparently available. Seccotine had (has?) an extraordinary smell that will transport anyone my age back to the classroom. IIRC it was safe for the tinies because of being non-toxic, and the pong discouraged taste-testing. Well, mostlyâŠ)
Then there was the (literally) cottage industry supplying archery equipment to rural yeoman subject to military draft (they werenât âpeasantsâ, I get a feeling that a yeoman would have taken offence at being called a âpeasantâ.) These men were famously required to put in a daily hourâs practice at the butts and were fined if they didnât, and while doing so arrows would break or get lost, bowstrings snap, bows break too. Theyâd need a steady supply of spares and replacements, and modern surnames like Arrowsmith, Bowyer, Fletcher, Nock and Stringer tell their own storyâŠ
Thereâs lots on the internet, and Youtube probably has video like the one I mentioned - maybe the very one - but I also consulted these books from my shelvesâŠ
âThe Archerâs Craftâ - Adrian Hodgkin, Faber & Faber 1951 - lots of information about making archery tackle at home - he refers to arrow-making as âa tedious, tiresome, difficult, almost mass-production jobâ (my emphasis - Hodgkin was making his entire arrows himself, not passing each task to a specialist).
âLongbowâ - Robert Hardy, Patrick Stephens Ltd 1976/1995 and âThe Great Warbowâ - Patrick Strickland & Robert Hardy, Sutton 2003 are more about the history of the weapon, but this includes how it was made, stored, supplied and issued in time of war.
âEnglish Longbowman 1330-1515âł - Clive Bartlett, Osprey 1995/1998 is more of the same, but in a snack rather than four-course serving, so easier to digest.