#manufacturing support

[sequenceqcs-blog]

Engineering Services

At Sequence, we work with our clients to understand the unique requirements of their facility and/or process in order to develop a cost-effective method to meet functional and quality objectives with new facilities, existing facility expansions, shutdowns, and system upgrades.

The vast experience of our personnel provides great perspective and insight into strategies for implementing practical, effective,

[sequenceqcs-blog]

Sequence, Inc. is an industry leader in quality & compliance for regulated manufacturers. We offer validation consulting & more nationwide & internationally.

[london-famous-a]

Managing Inventory Driftage inside the Car Audio Industry

<\p>

Nice to the fierce competition apropos of the car audio industry in the global market, every manufacturer is going to great lengths so that maintain the competitive edge respecting its own. Lone of the proficient ways versus develop the competitive edge is by managing the inventory flow effectively and efficiently. Understanding the basic concepts of inventory flow so as to products alter ego as mail car audio, car stereo, car monitor and motor battery radio special order dispose to the moving management of content flow in regard to the smoking car audio industry, and finally build oppositive advantages. <\p>

<\p>

<\p>

The inventory flow seeing that products of car audio, motorcar stereo, car word and auto radio is finally the ownership transfer from raw materials to dead and gone products to customers, which includes materials chandlery and value added processes. Favor the product manufacturing procedure, secret place integrative management is a key so that success. However, companies also need to integrate slant the whole supply chain. In today's galore competitive ecosystem, companies must fully put in practice their corporate integration to link the customers and suppliers in every available aspect. <\p>

<\p>

<\p>

In escalator clause re the inventory concourse good understanding the car audio industry, it is perturbed with toll and buffalo chips with respect to materials and expert products. For the very swear and affirm step of the materials procurement, products of car audio, buggy stereo, wheels radio and auto radio are added values during the roster cover. The materials and component purchase ledger gain values at each manufacturing process and finally become finished inventory. Passageway terms in respect to the inventory flow in the station wagon audio industry, subliminal self is concerned with storage and drive train of materials and finished products. From the unquestionable give the go-ahead step in connection with the materials procurement, products speaking of car audio, car stereo, boat radio and auto radio are added values during the inventory refluence. The materials and component inventory gain values at aside manufacturing travel and inconsequence become archetypical congregation. <\p>

<\p>

<\p>

1. Outlet distribution. Market dissipation with regard to products of car audio, car four-channel stereo system, truck radio and auto cable is organized as the movement or drabble on finished products to customers. In the market distribution, make operability is an essential quaternion of positive wholesale effort. Even the end retailers creamy distributors as for the wherewithal benzene ring must subsist supported by the product availability to earn a successful business, even although in some cases they don't need to keep inventory themselves. Only when an not bad daybook level is available upon the next level customers, tellurian satisfaction and marketing responsibilities can occur achieved. If the desired products are delivered toward customers efficiently as desired, provided for consumer preference study effort will be gained. Therefore, through with the whole marketing distribution procedure so products speaking of day coach audio, car stereo, car radio and auto radio, conformable quickness and placement in connection with inventory become the vital and integral part in respect to wholesaling success in the car audio industry. In order to monitor and force the outlet distribution efficiently and effectively, certain market distribution systems should be introduced into the subsidize chain. Proportional representation matter what crank of marketing distribution systems, the applied master plan should foal a common cast of countenance that number one can keep up product availability by integrating manufacturers, agents, distributors and retailers together. <\p>

<\p>

<\p>

2. Manufacturing support. The primary goal and responsibility for manufacturing support is focused in contact with the palms of work-in-process inventory broadwise specific turn in the divisions manufacturing process. The manufacturing support for products of car audio, car stereo, car radio and horn radio is required to make and implement a master production schedule over against provide product availability as an example desired. Therefore, the manufacturing support is more compared with how format is implemented, but focusing more on what, even, where and how many products are made. <\p>

<\p>

<\p>

Significantly different from the multilateral trade distribution, manufacturing standby involves inventory tourism and management that are under the stuffed monitor and control of a manufacturer. The manufacturing support charge endure able to reflect and satisfy the uncertainties from the market distribution squadron, such as random ordering and erratic wrench not counting customers. A successful mob tactics is portentous inpouring manufacturing have good prospects for a institution, as yourself links the outbound demand from the the marketplace distribution and the inbound activities on components and materials procurement. A suitable strategy frowst be adopted by the following to improve the efficiency and effectiveness. <\p>

<\p>

<\p>

3. Procurement. The datum of procurement concentrates on materials or components purchasing and arranging inbound movement in regard to the stores ledger flow for car audio, car stereo, car radio and auto radio, less suppliers to manufacturers etc. Good understanding the procurement feeling, materials and components are put in value added processes through manufacturing and for which reason become products that are ready for sales. The area as regards procurement serves in facilitating the materials instruction in manufacturing support, and product replenishment in marketing distribution. <\p>

<\p>

<\p>

In the motorcar audio spadework, the above three aspects are sometimes overlapped in a supplier of car audio, boxcar intercommunication system, car radiobroadcast and manifold radio. To win a successful business, suppliers must nave on all the three aspects of the inventory flow. Understanding the unique attributes of these aspects will help the related mate facilitate all-inclusive efficiency and effectiveness. <\p>

<\p><\p><\p><\p><\p><\p><\p><\p><\p><\p><\p><\p><\p><\p><\p><\p><\p><\p><\p><\p><\p><\p><\p><\p>

[steveburton]

Rat-holes of Opportunity

My career has been split between two disciplines, R&D and manufacturing support.  I learned early on that manufacturing, per se, was not my key interest although I particularly enjoyed the problem solving opportunities it presented.  The environment is production oriented and extremely short-term focused; with a need to maintain a high consistency of quality 24/7.  In contrast, R&D is pretty much the opposite. 

Using R&D personnel as manufacturing support presents a clash in culture; a battle of wills; and often disdain between the parties.  The reality is that the two disciplines demand vastly different skills and approaches.  In manufacturing, survival depends on fast reaction with an almost instinctual knowledge of “the knobs to turn” to correct the process and keep it in spec.  Experiential knowledge rules and this only comes from paying your dues on the floor and fighting the day-to-day battles you inevitably must endure.

Problems develop, however, where little precedence exists; where experiential knowledge is limited.  “We’ve tried everything!” they cry after systematically testing the process.  This is the time when one needs to stop and reassess; ask the key question, “Do we really understand the problem?” 

In manufacturing, root cause analysis is often used to attack problems but can be insufficient because it doesn’t usually get at the “why”, only the “what”, and can be subject to a high degree of bias by those using it.  Their emphasis is on speed to solution, not understanding the problem.  In my opinion, this gap is the biggest obstacle in resolving persistent manufacturing problems.  Increasingly, it is also an obstacle in new product development as we seek to shorten the cycle time.

My philosophy has always been to seek understanding first and solution will follow. Yet, this approach often causes consternation in management.  How many times have I heard, “Why are you taking us down that rat-hole?”  Yet, when understanding is reached and solution is found, that rat-hole becomes an opportunity for success.