#particle sizing

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Aishin Lump Breaker: Precision Engineering for Efficient Material Size Reduction and Handling

A lump breaker is a mechanical solution to handle large lumps of material that may form during storage or transportation. The machine crushes, pulverizes, and breaks the large lumps into desired size, making the material ready for subsequent steps. The Aishin Lump Breaker, known for its precision and reliability, is engineered to handle hard and soft lumps, ensuring that cohesive materials like metformin, sugar, and salt are broken down without damaging their integrity. 

Working Process of the Aishin Lump Breaker

The Aishin Lump Breaker operates by drawing materials through a hopper or conveyor into a processing chamber, where rotating blades and screens work together to break down oversized particles. The breaker’s blades exert repeated impact on the material, gradually reducing its size until it reaches the specified particle dimensions. This systematic reduction process ensures consistency, allowing for uniform downstream. After the lumps are broken down to the desired size, the material is discharged from the chamber, ready for the next production phase.

Key Features of the Aishin Lump Breaker 

Aishin Lump Breakers stand out due to their robust design and specialized features that enhance their performance in industrial applications. Some of the notable features include:

Versatile Designs: The lump breaker is available in various configurations, such as standard and sanitary designs, ranging in size from 150 mm to 400 mm, to meet specific application needs.

Type Options: Aishin offers both comb-type and screen-type lump breakers, allowing users to choose based on the material’s properties and application. 

Material Compatibility: Designed to handle cohesive lumps of various materials, the Aishin Lump Breaker can efficiently break down food powders, and pharmaceutical ingredients with rigid properties.

Japanese Engineering Precision: Built with precision this machine integrates Japanese engineering standards, which are known for attention to detail, reliability, durability and effectiveness in complex industrial applications.

Problem-Solving Benefits

Lump breakers address several common issues in material handling, improving production efficiency:

Preventing Clogging: Large lumps can block chutes, conveyors, and other downstream equipment. The Aishin Lump Breaker ensures smooth material flow, preventing clogging.

Ensuring Consistent Material Quality: By breaking lumps into uniform sizes, the lump breaker helps achieve a consistent material texture, essential for processes like mixing and packaging.

Reducing Waste and Production Errors: With improved material uniformity, manufacturers can avoid errors associated with uneven mixing or inaccurate dosing, ultimately reducing material waste.

Applications and Industries

The Aishin Lump Breaker is widely utilized in industries where consistent particle size and smooth flow are desired.Some of the primary applications include:

Food Industry: Ideal for breaking down food powders and caked materials, the lump breaker ensures smooth handling of ingredients like sugar and salt.

Pharmaceuticals: In the pharmaceutical sector, lump breakers maintain the integrity of active ingredients, ensuring consistent quality in formulations.

Chemical and Ceramics: Lump breakers handle hard-to-break materials common in the chemical and ceramics sectors, such as minerals and metal oxides.

Recycling and Raw Material Processing: For industries dealing with recyclable materials or raw ingredients for metal, electronics, and plant food production, the Aishin Lump Breaker offers an effective solution for preparing materials for further processing.

Maintenance and Durability

The Aishin Lump Breaker is constructed for durability, capable of withstanding the rigors of heavy-duty applications. Made from high-quality materials and engineered to exacting standards, it requires minimal maintenance. However, regular checks are recommended to maintain optimal performance, especially for moving parts like blades and screens. Easy-to-disassemble parts and a sanitary design ensure that maintenance tasks are easy and minimize downtime.

Conclusion

Aishin, a leader in industrial equipment, provides a range of solutions tailored for complex material-handling challenges, including the highly effective Lump Breaker. With additional products in particle sizing, storage, and material transfer systems, Aishin’s comprehensive offerings ensure that industries can rely on their equipment for both precision and performance. Known for their commitment to innovation and quality, Aishin continues to enhance industrial efficiency across multiple sectors.

For further details on Aishin’s lump breakers and other equipment, visit our website Aishin Global.

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Devices and Methodologies for Particle Analysis

With growing technology, the science has now moved into the nano analysis of the particles. This technology is being used by several industries namely, biotechnology, cement, cosmetics, pigments and dyes, pharmaceuticals, laboratories, food products and all the industries that are involved in some kind of manufacturing. One of the important development that is of great use to these industries is particle count analysis. The utility of this analysis is to check the level of impurity of the material which can be in any form. Companies go for particle analysis for enhancing their product quality and also  for maintaining the consistency of the quality.   The firms that offer particle analysis use different technology and equipments for the conducting the research work. Zeta potential analysis is one of the techniques which is used for measuring particle size that ranges from nanometres. The instrument that is used for this purpose is called a zeta potential analyser. The instrument and the method vary depending upon the concentration of the material samples. Coulter Counter is another method for measuring the particle size and counting it. It is considered as very accurate method for this purpose. This method is also applicable for nano sized particles and the equipment used for it is called coulter counter analyse. One can use this technique for any type of materials and of any size. It is very powerful and yet very easy to implement. Lastly,  Atomic Force Microscopy, this an advanced technology technology that is used for particle sizes and helps in analysing the differences in the sizes of various particles. It is very useful to the industries that work on nanotechnology.   If you are someone who is need of any such methodologies or devices then we would like to suggest you to hire the services for the research from another company which is equipped with all such equipment. In the UK you can go for firms such as Escubed which offers all the services related to particle analysis.

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Acoustic Spectroscopy: The Best Technique for Particle Size Analysis

Determination of particle size is a very important aspect for industries. It is forms a valuable segment in the quality control and research department of various industries. It is usually used for such materials whose size varies from a few nanometers to millimeters. There are several destructive and non destructive techniques for such measurements. But one of the most recommended techniques in this segment is Acoustic Spectroscopy.

Acoustic spectroscopy comes in the group of macroscopic fitting methods. It employs ultra high frequency waves in its application. The principle underlying this technique is based on determining component size on weight basis. Here the weight of the particle is calculated by analyzing the level of attenuation in the ultrasound waves caused by the particle. It can be used to determine size in concentrated dispersions and emulsions without the need of sample preparation. This technique is very sensitive and gives consistent results.

Additionally, this method is also useful for samples that are very dilute in nature. It is a critical issue for quality testing professionals. Even in the case of mixed dispersions, this technique is quite useful and accurate. It can easily resolve particle size distributions of different species of particles. This makes this process efficient, reliable and comfortable for the analysts. Acoustic spectroscopy is utilized in companies dealing with pharmaceuticals, cement ceramics, paints, emulsion etc.

If you are planning to introduce this technology in the quality lab of your organization, then you can install instruments that work on this technology. You can search the internet to find companies that manufactures and install instruments based on acoustic spectroscopy.