Inside Aparna RMC and How Quality Control Ensures Perfection
In today’s construction where quality, on-time completion, and reliability are of utmost importance, ready-mix concrete has become an important construction material. However, the strength and consistency of ready-mix concrete are dependent on the quality control processes employed at each step of the RMC manufacturing process.
Traditionally, concrete was prepared by mixing water and cement at the site. So, RMC is superior in quality when compared to the ones manufactured following manual mixing methods. Read the blog to learn the different quality control and testing processes we follow at Aparna RMC, one of the leading ready-mix suppliers.
Challenges in RMC manufacturing
Ready-mix concrete helps ensure the timely delivery of concrete for construction processes. However, sufficient quality controls are essential to ensure that the final product meets the desired standards.
Here are the common challenges in RMC manufacturing:
Maintaining consistency and managing variations in raw-materials
Inaccurate mix proportions across batches
Inconsistency in water-cement ratio
Equipment malfunctioning and breakdowns
Improper storage of raw materials
Human error in batching, equipment usage, etc.
Lack of temperature control
Inadequate testing and lack of regular inspections
How does Aparna RMC test ready-mix concrete?
Aparna RMC has become an RMC plant manufacturer in India, majorly due to its commitment to quality. We have listed the different methods we follow to test the quality of RMC. They are generally brought under three phases
1. Raw material/ Ingredient testing
The quality of raw materials used in the manufacturing process determines the quality of the RMC. When they are sourced from external suppliers, the ingredients are tested following industry standards before reaching the manufacturing plants.
At Aparna RMC, all the raw materials including cement, water, aggregates, and admixtures are tested for their quality before being fed into the process. For instance, the water purity is checked to prevent contamination. Dedicated stockpiling is followed to determine aggregates by grade and cement is stored in silos to prevent moisture from seeping in.
2. Right batching and mixing
Aparna RMC uses advanced batching and mixing processes to ensure accuracy and consistency across the process. Automated batching plants help weigh ingredients based on the need and this avoids errors that may incur from manual operations.
Advanced design software helps plant operators tune the mix proportions based on specific requirements and target strength. For instance, some projects may demand a target strength of M20 concrete while others may demand M15 or M40 grade concrete. So, based on the target strength, the software adjusts the mix ratio for concrete grades.
3. Real-time production control
Our technicians and operators track all the important aspects including batch size, water-cement mix ratio for concrete grades, mixing time, etc. Ensuring that they align with the industry standards helps confirm that the ready-mix concrete output meets the desired quality standards.
Post-manufacturing, the experienced team of technicians assesses the consistency and uniformity of the overall batch. This helps identify and correct issues relating to mixing and consistency.
4. Lab tests for product quality
We employ different tests to ensure product quality. For instance, a slump test is used to determine the flowability and workability of the ready-mix concrete. Based on the grades required, the flowability is assessed. The slump test checks if the concrete is easy to pour while also preventing segregation or honeycombing issues.
5. Density and temperature check
Temperature impacts the concrete setting time and they must be closely monitored. They are adjusted based on the specific project requirements. For instance, in hot weather, we use iced water or cool aggregates. Similarly, density is also checked for, after the RMC is manufactured.
Aparna RMC: Leading RMC plant manufacturer in India
When it comes to choosing manufacturers of concrete, you must pay attention to the quality controls followed during the manufacturing process. Aparna RMC is the leading ready-mix concrete company, known for delivering high-quality RMC. It follows stringent quality controls at each step of the RMC production process.
Aparna RMC is certified by ISO 9001:2015 and it adheres to the Bureau of Indian Standards (BIS). It reflects our commitment to quality and excellence in ready-mix concrete manufacturing. It has plants located across South India including Hyderabad, Bangalore, Mangalore, Mumbai, and Vishakhapatnam.
The raw materials and ingredients are tested for their quality, and the batching process is automated based on the mix ratio for concrete grades to avoid errors from manual methods. The ready-mix concrete is lab-tested after production and the density and temperature are adjusted to meet the required standards. The best thing about Aparna RMC is that it can be customised to meet customer requirements when it comes to different things.
FAQs
What are the quality controls implemented by Aparna RMC?
Aparna RMC follows stringent quality controls at each step of the manufacturing process. Here are the key controls- raw materials/ ingredients testing, right batching, lab tests, slump tests, density and temperature checks, real-time production controls, and so on.
Is Aparna RMC ISO-certified?
Yes, Aparna RMC is certified by ISO 9001:2015, ISO 45001:2018, and ISO 14001:2015, and it also adheres to the BIS (Bureau of Indian Standards). All these reflect our commitment to industry standards, making Aparna RMC, a leading manufacturer of concrete.