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Palletising is generally the method of moving, stacking, and sealing products on a pallet to increase productivity for shipping, handling, and storage. A unique system of palletising involves stacking units of goods close together in order to maximise efficiency. Moreover, installation of such a new product can improve efficiency in many ways. Thus, by stacking goods close together, less area is used up in storing and stacking methods.
There are two different methods used to install a palletise system. The first is known as 'pre-fixt' palletising where a large number of individual stacks are stacked on top of each other. This type of installation maximises storage space since goods can be kept closer together. The second installation method, also called as 'high wall palletising', involves placing the stacks against a tall, solid wall or fence with bars placed at varying heights. This ensures that the stacks are kept securely in place and doesn't shift or break when stored close together. The higher density of pallets ensures that the units are more compact too, reducing the amount of wasted space.
Many businesses use palletising to save time and money. The most obvious way this is achieved is through improved efficiency - increased production, shorter product delivery times, reduction in stock levels and cost, as well as, better customer service. Other benefits of palletising include saving time spent stacking, lifting and moving, and eliminating the risk of injury during storage, handling and transportation of goods. Another benefit is that palletised items are easier to maintain and clean. Lastly, it can be an economical choice as some types of goods do not require stacking or extensive lifting or moving.
There are several palletising systems available and depending on the business requirements, the appropriate system can be selected. The first step in selecting a palletising system is to understand the nature of the business and the tasks to be performed. Different systems are suited to different types of businesses depending on factors such as the number of pallets, the load required, the type of merchandise and their size. Also, different businesses require different stacking methods such as V-roof, U-roof, L-roof, semi-automatic and fully automatic. Finally, different storage methods need different pallet sizes including L-shaped, Z-shaped, bi-fold and tri-fold palletisation.
A fully automated palletising solution is a good choice for companies involved in the manufacturing, distribution and retailing of finished products. This system requires no assistance during the handling of pallets. Semi-automated palletising and fully automated palletising, however, are suitable for businesses requiring a low level of assistance and are good for warehouses and distribution centres. Automatic palletising systems use an in-built motor that raises and lowers the pallet from the ground. Fully automated palletising requires the use of electric motors, shelves and racks.
In addition to using palletising equipment, automated palletising also involves the use of specialized tools like the robotic palletising system, Gantry palletising system or the vertical pallet system. The robotic palletising system includes the use of robotic arms to place the pallet at the desired location. The Gantry palletising system uses a series of platforms to raise pallets from the ground. Finally, the vertical pallet system utilises the in-built steel tracks to transport pallets vertically in long wire networks.
The other type of palletising machine involves the use of machines that generate the same width and height. This is known as flatbed palletising. This method does not require manual lifting and reduces the time needed to palletize. Flatbed palletising was first used in the manufacturing industry but is now widely used in the warehousing, logistics, retail, and food service industries. The flatbed pallet system reduces labour costs and is easily operated; however, it does not offer as wide a range of pallet sizes as the other types of palletising.
All the three types of palletizing equipment - manually operated, motorized and flatbed - are designed to get rid of the physical labour involved in palletizing. However, the increasing sophistication of these machines means that they can be further refined to provide more efficient results. Some types of these equipment have the ability to change the shape of the pallets at will, increasing the flexibility of the operation of the storage and distribution system. The increased flexibility also allows companies to change the design of their palletized goods, according to their preferences. Hence, the efficiency of the palletising process is largely dependent on how versatile the equipment is.
