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Palletising is basically the technique of packing, stacking, moving goods on pallet, and then unloading them on a distribution or factory facility to increase productivity for handling, shipping, and storage. The increased productivity leads to cost-cutting in terms of handling, transport, storage, re-stacking etc. Installation of such a solution can boost efficiency in several ways. Thus, minimising the required space is used up in storing and stacking methods. The reduced space makes palletising easier.
In addition to reducing the usable area, palletising also ensures that there is a consistent supply of products to the warehouse. By ensuring that only a limited amount of space gets used up in palletising, the overall efficiency of the warehousing can be increased. The use of palletising has further advantages like reducing the incidence of machinery breakdowns, reduces labour cost, reduces waiting time for products, increase loading capacity of trucks, increase material handling capacity, reduce storage capacity, improve recycling etc. This means that the overall life cycle of palletised goods also gets shortened.
With the advent of different kinds of palletising systems, the life cycle of the goods also gets elongated. Thus, palletising systems are becoming increasingly popular with warehousing and distribution companies. There are several advantages that these palletising systems offer over the traditional systems. They include increased loading capacity, reduced storage costs, enhanced palletising system reliability, reduced transportation costs, increased control and maintenance of physical plant, improved quality control of finished goods, ability to support customized goods and better customer service amongst others.
One of the most important types of palletising solutions is robotic palletising. It is one of the best methods of packaging and storing products, especially with the use of forklifts. Robotic palletising is a set of automated processes involving fixed overhead systems that require continuous monitoring and control to ensure optimal performance. The fixed overhead system ensures excellent accuracy and ensures a consistent product supply. Thus, this automated palletising solution allows warehousing companies to handle a larger volume of products and improves their over-all efficiency.
Robotic palletising systems are usually controlled from a single location. Thus, the palletising units get programmed according to the incoming stock requirements of the company. In addition to this, it also provides the company the freedom to change the storage arrangement of the pallets on a regular basis. In fact, this is also beneficial for companies who offer custom palletising solutions. This helps them to change the pallet arrangement and also re-arrange the items stored in them according to their requirements.
Apart from improved productivity, palletising also reduces operating costs and overall management cost. It also improves the availability of raw materials by reducing overage requirements. Thus, a company can reduce the cost of shipping as well as freight charges and can increase sales revenues. The additional storage space provided by the palletiser, which can be utilised to store other products, increases the volume of palletised goods delivered to the customers. Thus, the bottom line i.e. increased profits and reduced cost of doing business increases with the adoption of palletising technology.
Although, robotic palletising and depalletising are generally termed as two different operations, they go hand in hand and operate hand in almost all the industries irrespective of the nature of the product. For example, when you are processing dairy products, you do not need to manually stack up pallets of dairy products as the robots do the work for you and again get them transported from one place to another. Similarly, when you are manufacturing clothes, you need not stack up your stock of clothes on pallet. Rather, the automated process ensures that clothes are delivered at the proper time and there is no wastage of material.
Both the robotic palletising and robotic depalletising are equally popular and are being used globally. However, as far as efficiency and quality control is concerned, it remains imperative that both these processes should be performed under the supervision of an expert palletiser and a qualified depalletiser. In addition to this, the industry needs to constantly monitor both the processes and continue to tweak the system if needed to meet the desired standards. If you are interested in making your business more efficient and increasing your customer satisfaction, then you should consider implementing palletising and depalletising both using modern day technology.
