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🔩 A013 - KUKA KR 240 Industrial Robot... 7 axis RTU Robot Transfer Unit... KL1500 Track 8 mts... Linear Motion Track PositionTable Position Table KRC2 Ed05 ... picture via EuroRobots ▸ TAEVision Engineering on Pinterest

Data A013 - Nov 03, 2022

#automation #robot #robotics #KUKA #KR 240 #KUKA KR 240 #industrial robot #7th axis #RTU #RTU Robot Transfer Unit #RTU Transfer Unit #RTU Assembly Robotics #TransferUnit #transfer unit #PositionTable #position table #linear motion track #EuroRobots

🦾 FLEXIBLE AUTOMATION. PALLETIZING SYSTEM

🦾 Automation ... Flexible palletising system with 6 pallet stations. Automation Systems. • 7-axis robot manipulator ... 6-axis + Linear Motion Track RTU Transfer Unit. • 6 Conveyors for feeding plastic container boxes. • 6 Centering system on each of the conveyors including load cells for automatic weighing "waiting position". • 1 Gantry-type palletizing robot... to pick up and position the empty pallet at the appropriate station (1-6). • 6 Automatic pallet stations (empty pallet loading / finished pallet unloading). • PC - PLC - SCADA control system. • Enclosures of the entire installation... preventing access to the different areas of workstation and guaranteeing protection (locking the position of guarding and fencing... electromagnetic technology...) Remarks. • Container detection in centering conveyor "waiting position". • Empty Pallet Gantry Robot. The Gantry-type palletizing robot picks up the empty pallet from the pallet stack and deposits it in the corresponding empty station (1-6). Capacity to pick up to 3 pallets simultaneously. If at a certain moment 2 or 3 stations are empty of pallets (e.g. empty stations 2-4-5-6), the robot will pick up 3 pallets from the stack and deposit them individually in stations 2-4-5... the next priority operation will be to position a pallet in station 6. This increases the performance and efficiency of the system. • Control system determines the destination pallet of each "waiting position". • 7-axis robot decides the shortest and correct path for the next operation. • Optimised movements of the robot in its transfer to the palletising area to ensure optimum CG (center of gravity) and maximum - optimum speed during its travel through the transfer unit. • "Open system" for integration of a 2nd second manipulator... if req'd. • Storage of all the robot operating data (times, weights, cycles...) with a view to making, if necessary, constant operational improvements.

🔧 Maintenance Program. To improve maintenance operations, an exclusive maintenance zone "Zone 0" is planned in the Transfer RTU. The transfer module (7th axis) positions the robot in this area when an anomaly is detected in its normal operation... and when any of the intervals specified in the maintenance program are reached (robot, RTU, stations...). This program works independently ... collecting data from the palletizing station and the robot.

Some aspects or circumstances that are considered: • Position deviation: if the robot operates outside the expected parameters. • Repeatability problems: if the robot is unable to perform repetitive cycles or movements. • Control software alterations. • Safety issues... problems that may affect safety.

Data A014 - Flexible Palletising System