The benefits and operation process of automatic terminal machine
Generally, the automatic terminal machine is more intelligent, because it integrates integrated circuits, servers, manipulators, and detection signals. Due to the high degree of automation, manual operation can be omitted during operation, and only the working mode needs to be set, and the servo When a working signal is received, the signal will be transmitted to the working drive motor through a series of components, and then start and stop the work. The working principle of the automatic terminal machine is like this.
Features of automatic terminal machine
1. Easy to upgrade
The electronic components can be updated when the terminals are installed, the latest and most complete electronic components can be used, and they can also be used in combination.
2. Improve production capacity
The fully automatic terminal machine simplifies the electronic device process, and also simplifies the mass production process, and the production volume continues to increase.
3. Improve design flexibility
The use of fully automatic terminal machines gives engineers great flexibility in designing and integrating products and using components to form systems.
4. Easy to upgrade
With the continuous progress and development of science and technology, electronic components can be updated when terminals are installed, and the latest and most complete electronic components can be used.
5. Advanced structural design
Breaking the traditional automatic and mobile operation process layout, the cutting, peeling, end punching and twisting are highly integrated in a straight line.
6. Stable structure and low cost of use: Since the large-span cooperation of various mechanisms in the traditional operation process is effectively reduced, the running-in of mechanical transmission is reduced, and the unstable factors are greatly reduced. The simplification of the structure greatly reduces the follow-up maintenance cost.
7. The advanced production efficiency of the automatic terminal machine
Due to the integration of various operating mechanisms in a straight line, the production time of a single electronic wire is reduced, and the production capacity is astonishingly doubled compared to the traditional model, reaching 7,000 pieces/hour (within 100 pieces).
The operation process of the automatic terminal machine
1. Start
Turn on the power switch of the terminal machine, the power indicator light is on.
2. Pay attention to abnormal noises
Pay attention to whether there are obvious abnormal noises inside and outside the machine. If there is any suspension of operation, please ask the mechanic to determine whether maintenance is required.
3. Install the tool
Knife selection and installation are operated by designated personnel. Before installing the knife, it is necessary to manually compare whether the selected blade is matched. After the comparison is correct, the knife can be installed. After the installation of the knife is completed, a manual test must be used. First, turn off the power of the terminal machine, and press Press the button, use a special sheet hand to assist the main and driven wheels to maximize the punching stroke of the terminal machine. If the hand does not move, consider whether the pressure is too large or other problems, and check the debugging type OK. Before the operation, it is necessary to check each locking screw and confirm that there is no looseness.
4. Loading
Install the terminal that needs to be punched, use the hexagonal plate to adjust the feeding pressure plate, so that the terminal can pass easily, visually check whether the feeding position is suitable, if not, adjust it, use the hexagonal plate to loosen the feeder locking screw, and turn it Adjust the adjusting screw until it is in the best state, then tighten the feeder locking screw and start the operation.
5. Test the tension
After the adjustment is OK, take the scrap wire and test it for tensile test. The main reference value is shown in the "Tension Test Comparison Table". The specific operation method is as follows, press the zero button of the tensile test to adjust to zero, and clamp the terminal wire to be tested. , carry out the test, if the measured tensile force is not within the standard range, ask the mechanic to readjust it until it reaches the standard.
6. Small batch trial production
Trial production of 10PCS will be sent to IPQC for first piece confirmation, and the inspection will be OK before mass production can begin. During the production process, the operator must self-check whether there are any defects such as encapsulation and hanging force on the terminals, and perform terminal pulling every hour. test.
7. End of production 5S
After the production is completed, the good and defective products are sorted out, and the environment around the machine is cleaned up. For the 5S work after production is more important, whether it is a terminal machine or a hollow coil winding machine, everyone needs to pay attention.
The above are the seven advantages and operation process of the automatic terminal machine
If you have a need for the automatic terminal machine , please contact Kunshan Weijiang Automation Equipment Co., Ltd.
