MAKING ROSE QUARTZ’S SWORD
I used the foam mats pictured. It’s EVA foam from Harbor Freight. I cut out a cardboard version of the sword first,like a rough draft. To make the sword as long as possible out of one piece of foam, I cut it out diagonally.
I Cut out TWO slices of foam, one for each side. You can use high-power scissors or exacto/drywall blades. I used my Dremel lightly to make the indentations for the petals. I Dremeled out a channel for the wooden dowel to go through. It forms a handle and keeps the blade stiff.
The dowel/core of the sword is sandwiched between the two sides and hot glued together. The dowel is somewhere between 1/2″ and 5/8″ so I had to carve a little more than halfway through the foam! Now, this is not an ideal core, and if it breaks, there is pretty much no fixing it at all. I used a dog food bowl to get the guard perfectly round and I pretty much guessed for the length of the guard. I used my Dremel to bore out holes to stick it through the dowel.
For the actual handle part, I used a super-thin craft foam, wrapped around several times. It adds to the thickness of the handle and is pretty comfortable and squishy. The rose-shaped pommel of the sword is four little pieces of foam glued together and Dremeled into a rough rose-shape. The edge of the sword was also Dremeled down.
Before painting, I first used Plastidip on the foam to seal it and keep me from needing a million coats of paint. Use a minimum of two coats.