Wasmer Company

The Wasmer Company is full service energy efficiency consulting firm, comprised of a team of certified Energy Efficiency Consultants and Professional Engineers. https://wasmerco.com/

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Discover how Wasmer helps manufacturers and industrial facilities make smarter, more cost-effective decisions when it comes to natural gas procurement.

From navigating volatile markets to securing reliable supply and transparent pricing, this video walks you through the key strategies that can reduce costs and boost operational efficiency.

✅ Transparent cost ✅ Customized contracts ✅ Real-time market insights ✅ Industrial-focused solutions

Partner with Wasmer to take the guesswork out of energy buying and ensure your operations run smarter—not costlier.

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Grant Spotlight: Funding Industrial Energy Upgrades Through Focus on Energy and DOE Programs 

Manufacturers know energy upgrades are necessary — but funding them? That’s where many plans stall. Fortunately, state and federal programs like Focus on Energy and the U.S. Department of Energy (DOE) Industrial Efficiency Grants offer powerful financial incentives to support your next project. The key is knowing how to access them — and that’s where Wasmer comes in. 

Why Energy Efficiency Projects Often Go Unfunded 

Whether it’s upgrading legacy lighting, optimizing compressed air systems, or modernizing building controls, most manufacturers recognize the long-term value of energy projects. Yet many don’t pursue them — not because of the technology, but because of the upfront cost and the complexity of the funding process. 

What Are Focus on Energy and DOE Industrial Programs? 

▶ Focus on Energy (Wisconsin-based) 

This award-winning state program provides cash incentives and technical support to manufacturers that invest in energy-saving projects. Eligible improvements include: 

LED lighting and controls 

HVAC and compressed air optimization 

Process efficiency upgrades 

Custom project support 

Depending on project scope and energy savings, Focus on Energy can pay for 10–50% of the project's expenses. 

▶ DOE Grants for Industrial Efficiency 

Through initiatives like the Industrial Assessment Centers (IACs) and the Advanced Manufacturing Office (AMO), the DOE offers: 

Matching grants 

Technical assistance 

Loan programs 

Innovation funding for new efficiency technologies 

These funds are designed to help U.S. manufacturers become more competitive and resilient while reducing carbon footprints. 

How Wasmer Helps Manufacturers Secure Energy Funding 

Wasmer isn’t just a technical energy advisor — we also guide clients through the entire funding process, including: 

Eligibility assessment: Matching your project with applicable programs 

Incentive modeling: Estimating payback periods with and without funding 

Proposal support: Writing grant-ready project justifications 

Utility coordination: Ensuring program compliance and maximum rebate capture 

Post-installation documentation: For validation and payment release 

Success Story: Focus on Energy in Action 

A Wisconsin-based manufacturer partnered with Wasmer to upgrade 9 outdated compressors. With our help, the company secured a Focus on Energy grant covering 30% of the project cost, reducing their energy use by over 500,000 kWh annually and generating $350,000 in savings per year. 

“We had the vision, but Wasmer helped us get it funded — and fast. Their support made all the difference.”  — Plant Manager, Automotive Manufacturer 

Don’t Leave Money on the Table 

Grant programs like Focus on Energy and DOE initiatives exist to help manufacturers move forward faster. But they require data, strategy, and experience — and that’s where Wasmer delivers value. 

Ready to Fund Your Next Energy Upgrade? 

Let’s find the incentives and grants you qualify for — and help you build a proposal that wins.  Start Your Energy Grant Assessment 

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How Industrial Controls Engineering Reduces Downtime and Boosts Energy Efficiency in Manufacturing Facilities

In modern manufacturing, productivity and energy efficiency are no longer just performance goals — they’re competitive necessities. To meet these expectations, more facilities are turning to industrial controls engineering to streamline operations, reduce unplanned downtime, and improve energy performance.

What Is Industrial Controls Engineering?

Industrial controls engineering focuses on the design, integration, and optimization of control systems that automate machinery and industrial processes. This includes:

Programmable Logic Controllers (PLCs)

Human-Machine Interfaces (HMIs)

Distributed Control Systems (DCS)

Sensors and instrumentation

Supervisory Control and Data Acquisition (SCADA) systems

Fundamentally, controls engineering guarantees the safe, predictable, and effective operation of systems.

Downtime: The Hidden Cost You Can’t Afford

Unplanned downtime costs manufacturers millions each year. Equipment failures, manual inefficiencies, and data blind spots can bring production to a halt. Controls engineering addresses these issues by:

Implementing predictive maintenance logic

Real-time tracking of key performance indicators (KPIs)

Automating fault detection and system alerts

Enabling rapid diagnostics and remote troubleshooting

By connecting controls to intelligent monitoring platforms, facilities can catch minor issues before they escalate — avoiding costly breakdowns and production delays.

Boosting Energy Efficiency Through Automation

Energy waste often hides in plain sight — underutilized motors, inefficient process sequencing, or outdated manual systems. Controls engineering helps reduce this waste by:

Optimizing process flow to eliminate idle time

Synchronizing motor loads with real-time demand

Managing peak energy usage and load shedding

Integrating smart sensors for granular energy monitoring

For example, by automating HVAC systems and integrating real-time production data, manufacturers can ensure that energy use is aligned with actual operating needs, not arbitrary schedules.

Real-World Impact: Controls Engineering in Action

At Wasmer, we’ve helped industrial clients apply advanced control strategies that:

Reduce downtime by up to 40%

Improve overall equipment effectiveness (OEE)

Lower energy consumption by 10–25%

Support long-term sustainability and cost predictability

Whether your goal is energy cost reduction, increased automation, or improved system reliability, investing in industrial controls engineering offers a strong ROI.

Final Thoughts

Industrial controls engineering is more than a tech upgrade — it’s a strategic advantage. As industrial operations face rising energy costs and tighter performance demands, facilities that adopt smart controls will lead to productivity and sustainability.

Ready to Transform Your Operations?

Custom controls engineering for industrial facilities is Wasmer’s area of expertise. From initial design through full integration, we align controls systems with your operational and energy goals.

Explore our Industrial Controls Engineering Services »

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How Wasmer Engineering Builds Smarter, Safer Lighting Systems for Complex Facilities

In today’s industrial landscape, lighting is no longer just about visibility — it’s about precision, safety, energy efficiency, and long-term reliability. From high-heat foundries to vibration-heavy manufacturing floors, lighting systems must perform consistently in demanding conditions. Wasmer Engineering specializes in developing intelligent, environment-specific lighting systems that go far beyond off-the-shelf solutions.

Engineering Beyond Illumination

At Wasmer, lighting design is approached as an engineering discipline, not just a product installation. Every lighting system is custom-designed to meet the unique needs of the facility — considering factors like:

Ambient and radiant heat levels

Presence of moisture, corrosive vapors, or dust

Ceiling height and structure

Task-specific lighting needs

Vibrations from heavy machinery

Electrical load limitations

By conducting thorough assessments of each space, Wasmer engineers’ solutions that don’t just meet illumination standards — optimize performance, longevity, and safety.

Smarter Lighting Through System Integration

Lighting can — and should — be part of a broader system. Wasmer integrates smart lighting controls such as motion sensors, daylight harvesting, and programmable scheduling to reduce energy waste and extend fixture life. These technologies allow facility managers to monitor and control lighting across complex operations, delivering both operational insight and cost savings.

This intelligent lighting approach has helped manufacturers, warehouses, and industrial facilities improve:

Employee productivity through consistent light levels

Energy efficiency by reducing over-lighting

Maintenance predictability with proactive alerts

Engineered brightness and heat mitigation for safety compliance

Safety First: Lighting for Hazardous Environments

Many industrial environments present extreme challenges — high ambient temperatures, airborne particles, and explosive materials. Wasmer engineers select and configure lighting fixtures that comply with safety regulations, such as:

NEMA and IP-rated enclosures

Heat-resistant LEDs and drivers

Vibration-proof mounting systems

Explosion-proof lighting for hazardous locations

This level of customization ensures that Wasmer clients reduce the risk of fire, electrical failure, or visual impairment due to poorly designed lighting systems.

Case Studies: Proven Success in Industrial Facilities

Wasmer has engineered lighting systems for facilities like:

Stroh Die Casting — High-heat environments with strict visibility standards

Georgia-Pacific — Large-scale, dust-heavy operations requiring high uniformity

Therma-Tru Doors: Automated manufacturing lines requiring optics with a safety focus

In each case, Wasmer’s engineered lighting solutions improved both performance and regulatory compliance while reducing long-term energy and maintenance costs.

Lighting with Energy Strategy in Mind

Lighting is one of the lowest-hanging fruits in energy optimization — but only when designed correctly. Wasmer ties lighting projects directly to a company’s energy procurement strategy, ensuring fixture selection, controls, and layout contribute to lower utility costs and long-term sustainability goals.

No One-Size-Fits-All

Wasmer’s design process reinforces one key truth: There is no universal lighting solution. What works in a climate-controlled data center won’t survive in a steel mill or wastewater treatment facility. Each lighting system is engineered with the environment in mind, ensuring performance where it counts — in the real world.

Work with Wasmer

If you’re planning a new facility or upgrading an outdated lighting system, don’t settle for cookie-cutter fixtures. Wasmer Engineering brings decades of industrial expertise to create smarter, safer lighting systems tailored to your exact operations.

Explore our lighting services Contact us today to schedule a facility assessment

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Are You Overpaying on Your Utility Bills?

A surprising number of businesses are—often because they simply aren’t paying close attention. Utility costs creep up slowly, and small billing mistakes or inefficiencies can quietly drain thousands each year. A strategic utility bill analysis within a larger energy management plan can uncover these hidden costs—and deliver major savings.

🔍 1. What Is Utility Bill Analysis?

Utility bill analysis is more than just reviewing invoices. It’s a detailed assessment of your energy, water, and gas usage—spotting billing errors, rate misapplication, and unusual consumption trends. Wasmer defines it as a key part of their energy management services intended to identify what’s being wasted and recommend improvements.

2. Why Businesses Overpay—And Don’t Realize It

According to Wasmer:

93% of businesses are unknowingly overpaying.

Common culprits include billing errors, misapplied rates, duplicated fees, or inaccurate meter reads.

Deeper issues like undiscovered usage patterns—fans running after hours or inefficient HVAC—quietly inflate your bills.

3. Spotting Inefficiencies with Energy Management

A utility bill analysis doesn’t stand alone—it’s part of a robust energy management program that may include:

Energy audit: identifies where energy is consumed and wasted.

Compressed air audit: isolates losses in air systems.

Benchmarking: compares your utility costs to industry norms.

Load factor & weather normalization: adjusts usage trends for anomalies like extreme weather.

These insights let you target real savings, rather than guesswork.

4. The Benefits Are More Than Just Lower Bills

Immediate savings – Fix billing errors you didn’t even notice.

Operational visibility – Detect inefficient patterns with hard data.

Strategic improvements – Benchmarking guides where to optimize.

Ongoing efficiency – Embed utility bill analysis into continuous energy management for long-term gains.

5. How to Start

Collect bills: Gas, electric, water—ideally for a year or more.

Engage a partner: Experts like Wasmer offer zero-cost, zero-risk initial audits.

Analyze & implement: Find billing errors, optimize rates, fix inefficiencies.

Monitor continuously: Integrate into your overall energy management system to preserve savings.

Are You Overpaying?

Ask yourself:

Have you done a utility bill analysis in the last 12 months?

Do you compare your bills against industry benchmarks?

Have you audited usage patterns after hours?

Would a free, zero-risk audit from an energy management service help?

If you answered “no” to any, it's time to act.

A keen utility bill analysis isn’t just about saving money—it’s smart business. When combined with a full energy management strategy, it leads to sustained operational efficiency, stronger sustainability goals, and a clearer view of where your dollars are going.

Stop overpaying—start digging into your bills today.

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How Utility Bill Audits Can Uncover Hidden Costs for Industrial Facilities

In today's volatile energy market, industrial facilities face mounting pressure to reduce operating costs and increase energy efficiency. Utility bills are often seen as fixed overhead expenses, but the reality is quite different. Many businesses unknowingly overpay due to billing errors, incorrect rate classifications, or contract inefficiencies.

This is where a utility bill audit becomes a powerful cost-reduction tool — helping companies uncover hidden expenses, reclaim overcharges, and make smarter decisions about their energy use.

What is a Utility Bill Audit?

A utility bill audit involves a thorough review of your electric, gas, and water bills over a 12–36 month period. The goal is to analyze usage patterns, tariff applications, and billing accuracy. Auditors look for:

Incorrect rate codes

Inaccurate meter readings

Demand charge errors

Missed exemptions or rebates

Contract mismatches

At The Wasmer Company, we’ve seen industrial clients recover thousands of dollars in erroneous charges — and even more in long-term cost savings.

Why Utility Bill Errors Are So Common

Utility providers process millions of invoices, and even small clerical errors or incorrect classifications can go unnoticed for months. In sectors like manufacturing, food processing, or heavy industry, where utility consumption is high, even a minor rate issue can translate into tens of thousands in overpayments.

Moreover, many facilities are placed into default commercial rate structures, which are not optimized for their specific usage profile — leading to consistently inflated bills.

Wasmer's Utility Audit Process

At The Wasmer Company, we approach every audit with precision and transparency:

Data Collection – We gather 12 to 36 months of historical utility bills and contract documents.

Analysis – Our team of experts checks for inconsistencies, rate errors, and usage anomalies.

Reporting – We provide a detailed savings report highlighting all discrepancies.

Correction & Refunds – We work with the utility providers to secure refunds or adjustments.

Future Strategy – We recommend contract renegotiations or technology upgrades for ongoing savings.

And the best part? We only charge if we find you savings — making it a risk-free opportunity for your business.

Real Business Impact

Utility audits are not just about catching errors. They're also a strategic tool to:

Improve budgeting accuracy

Negotiate better energy procurement contracts

Benchmark efficiency across facilities

Meet sustainability and ESG targets

For many companies, the audit becomes a launching point for broader energy efficiency initiatives — from equipment upgrades to implementing renewable energy solutions.

Who Should Consider a Utility Bill Audit?

If your facility falls into any of the following categories, a utility audit is likely to benefit you:

Annual energy spend above $50,000

No audit conducted in the last 2–3 years

Facilities spread across multiple locations

Involvement in manufacturing, warehousing, or processing

Experiencing billing spikes or inconsistency

Why Choose The Wasmer Company?

With over 40 years of experience in industrial energy services, The Wasmer Company is a trusted partner for businesses looking to reduce operational costs and maximize efficiency.

We offer:

Industry-specific knowledge

Transparent reporting

Zero-risk audit approach

Personalized cost-saving strategies

Conclusion A utility bill audit isn’t just a financial cleanup — it’s a proactive step toward better energy management. If you haven’t reviewed your utility costs recently, you may be leaving money on the table.

Let The Wasmer Company help you uncover hidden costs and build a smarter energy future.

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How Smart Facility Layout Design Drives Operational Efficiency and Long-Term ROI

In industrial and commercial operations, your facility’s layout is more than just a floor plan—it’s the backbone of productivity, safety, and workflow efficiency. Poor layout decisions can lead to bottlenecks, wasted space, higher labor costs, and even safety risks.

That’s why leading manufacturers, warehouses, and institutions turn to Wasmer Company for expert facility layout design services that are engineered for real-world performance.

The Hidden Cost of Inefficient Facility Layouts

Facility layout issues often seem minor at first—an extra step here, a delay there—but over time, they translate into substantial cost burdens. Poor space utilization, unnecessary travel paths, and disjointed work zones not only reduce throughput but also strain employees and equipment.

Strategic facility layout design optimizes the placement of workstations, storage, equipment, and utilities to minimize friction and maximize output. With thoughtful planning, organizations can significantly improve:

Process flow and material handling

Safety and compliance

Energy efficiency

Equipment utilization

Scalability and flexibility for future needs

Wasmer Company’s Layout Design Expertise

At Wasmer Company, we bring a holistic, engineering-driven approach to facility layout design. Our team works closely with your operations, engineering, and EHS personnel to design customized layouts that align with your goals and constraints.

Whether you're upgrading an existing facility or building from the ground up, our layout design process includes:

On-site assessments and workflow mapping

2D/3D facility modeling and simulations

Integration of utilities, safety zones, and equipment clearances

Support for compliance with OSHA and industry-specific regulations

Design with future automation or energy upgrades in mind

Our deep cross-functional experience in energy management, automation, and decarbonization ensures that your layout doesn’t just look good—it performs.

Build Smarter from the Start with Wasmer Company

A well-designed facility isn’t just efficient—it’s agile, sustainable, and ready for what’s next. With Wasmer Company’s facility layout design services, you get more than layout drawings—you get a strategic partner committed to maximizing your space, safety, and ROI.

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How Industrial Decarbonization Is Reshaping Sustainable Manufacturing

In today’s fast-evolving industrial landscape, the pressure to reduce carbon emissions isn’t just environmental—it’s economic and regulatory. Businesses that embrace decarbonization strategies early are better positioned to meet compliance mandates, attract eco-conscious partners, and reduce operational costs.

At the forefront of this industrial shift is Wasmer Company, providing cutting-edge decarbonization solutions that help companies transition to cleaner, more efficient energy systems without disrupting productivity.

Why Decarbonization Matters More Than Ever

Industrial sectors remain some of the largest contributors to global greenhouse gas emissions. As governments roll out new carbon regulations and consumers demand greener practices, industries must act now to future-proof their operations.

Decarbonization is the process of reducing carbon intensity through energy efficiency, electrification, and the integration of renewable technologies. It’s not just about sustainability—it’s about building smarter, more resilient operations.

Wasmer Company's Approach to Decarbonization

Unlike generic consulting firms, Wasmer Company provides practical, implementation-ready industrial decarbonization services customized for each client’s unique energy profile and operational needs. We help manufacturers and facility operators:

Identify carbon reduction opportunities through detailed energy audits

Transition from fossil-fuel-based systems to electrification solutions

Integrate renewable energy and storage systems

Optimize plant operations through advanced control systems and automation

Measure and report emissions accurately for ESG and compliance purposes

Our deep experience across heavy industry, automation, and power systems enables us to build efficient, scalable decarbonization strategies that deliver real ROI.

Real Sustainability, Not Just Buzzwords

At Wasmer Company, sustainability isn’t a trend—it’s an engineering commitment. Our cross-disciplinary team combines mechanical, electrical, and automation expertise to design decarbonization pathways that are not only environmentally sound but operationally robust.

Whether you're modernizing a legacy system or designing a greenfield facility, our decarbonization solutions are built for long-term energy savings, carbon accountability, and increased competitiveness.

Begin Your Decarbonization Journey with Wasmer Company

If your organization is ready to reduce emissions, lower energy costs, and embrace a sustainable future, Wasmer Company is here to lead the way. We don’t just plan—we implement, optimize, and scale your carbon reduction strategy from day one.

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Reliable Equipment Management Services & Managed Solutions

Optimize asset performance with our equipment management services. Our managed equipment services ensure efficiency and reliability.

Equipment Management Services | Wasmer Company Optimize your manufacturing operations with Wasmer's equipment management services. Enhance performance, reduce costs, and promote sustainability.

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Industry 4.0 Manufacturing & Industrial Process Automation

Transform operations with Industry 4.0 manufacturing, industrial process automation, and automated business process solutions. Get started t

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Smart Energy Management System & Consulting Services

Optimize energy efficiency with our smart energy management system and expert energy consulting services. Get reliable energy management ser

Wasmer Company – Smart Manufacturing Solutions for Energy Efficiency & Sustainability Wasmer Company delivers innovative, data-driven solutions to optimize manufacturing operations. Combining on-site expertise with cutting-edge technology, Wasmer enhances productivity, reduces energy consumption, and supports decarbonization efforts. Their services include automation, energy management, facility design, and sustainability programs, tailored for industries such as food & beverage, heavy equipment, and pulp & paper. Wasmer partners with clients to drive continuous improvement and environmental responsibility. Visit to knw more.

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Why Water Stewardship is the Future of Sustainable Manufacturing

As global water scarcity intensifies, manufacturers must rethink their relationship with one of Earth’s most vital resources. Water stewardship is no longer just a buzzword—it's a necessity. From cost savings to risk mitigation, adopting responsible water management strategies is essential for modern industry.

At Wasmer Company, we believe in empowering manufacturers with innovative solutions that align production with sustainability. Let’s explore how smart water use can drive long-term value and how forward-thinking facilities are already adapting.

The Business Case for Water Stewardship

Although industrial water withdrawals account for only 5% of total usage in the U.S., the water crisis persists. Why? Because the cost of water goes beyond the utility bill. Facilities also pay for water intake, treatment, energy, processing chemicals, labor, and discharge fees.

Financial institutions and insurers increasingly assess a plant’s access to reliable, clean, and abundant water during risk evaluations. Manufacturers that can demonstrate strong water management are seen as less risky, more resilient, and ultimately more profitable.

How Manufacturers Can Reduce Their Water Footprint

At Wasmer Company, we help facilities tap into cutting-edge technologies to reduce water use and improve efficiency. Here's how:

1. Closed-Loop Systems

Recycling and reusing water within processes minimizes fresh water demand and wastewater discharge.

2. Water-Efficient Equipment

Cooling towers and boilers with advanced controls significantly reduce water loss. Managing recirculated water ensures efficiency and performance.

3. Membrane Technology

Technologies like reverse osmosis and ultrafiltration treat wastewater, making it suitable for reuse within the facility.

4. Dry Processing Techniques

Processes like infrared and hot air drying eliminate water use entirely. While energy-intensive, these methods can reduce total environmental impact when integrated wisely.

5. Low-Flow Fixtures

Simple upgrades like low-flow faucets and toilets can reduce consumption by 20%—a smart investment with fast ROI.

6. Water Reuse and Recycling

Treated wastewater can serve for irrigation, toilet flushing, and non-potable industrial use, further conserving fresh water.

7. Water Monitoring and Management

Real-time tracking of water use helps identify inefficiencies, reduce waste, and improve quality control.

Join the Water Stewardship Movement

Located in Milwaukee’s Global Water Center, Wasmer Company collaborates with global water leaders to drive innovation and knowledge exchange. We work alongside manufacturers to build smarter, more sustainable water strategies.

Ready to future-proof your operations and reduce your environmental impact? Explore more at Wasmer Company and discover how our tailored solutions support your water stewardship goals.

Conclusion Water is a shared resource—and its sustainability is everyone’s responsibility. Through proactive management and innovative technology, manufacturers can reduce costs, enhance resilience, and support community well-being. With partners like Wasmer Company, the future of responsible water use in manufacturing starts today.

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Still Paying for Lights That Nobody Needs? It’s 2025.

You wouldn’t leave your car running overnight — so why are your machines and lights still on after shifts?

Outdated controls, invisible inefficiencies, and one-size-fits-all scheduling are quietly draining your budget. And that bloated energy bill? It’s not inevitable — it’s avoidable.

🔥 Pain Points:

Energy usage spikes during idle times

HVAC and lighting run full blast 24/7

No data to drive smarter usage

⚡ Wasmer’s energy management solution:

Through advanced audits, smart automation, and tailored controls, we help industrial facilities cut up to 40% off their energy spend — while improving performance.

✅ Real-time usage tracking ✅ Smarter controls = smarter savings ✅ Better sustainability, better compliance

It’s time to turn off the waste and turn up the ROI.

Discover the solution