Sludge Dewatering Machine

Sludge Dewatering Machine Manufacturer

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Wedge Wire Screen for SEPCOM Horizontal Screw Press Separator

Bluslot SEPCOM wedge wire cylindrical screen basket is easy to clean and can be rinsed with a high-pressure water gun. In addition, we have developed a new surface treatment process to greatly increase the wear life of the filter screen.

The fit between the Auger (screw) and the screen basket is crucial. To this end, we have improved the production process and reduced the inner diameter tolerance of the filter screen.

Patented welding process: For the screw press filter screen of the solid-liquid separator, welding strength is the most important technical parameter. Bluslot has obtained relevant technical patents through years of research and development and practice. By applying our unique welding technology, the welding strength is increased by at least 30%, which greatly avoids the chance of filter screen damage and deformation.

Gap Tolerance: We are proud to promise that the gap tolerance is within 5 microns.

In stock: For filter screens with regular specifications, we have a fixed monthly inventory of 50 pieces. For filter screens that require special reinforcement, it takes 3-5 days to produce.

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Wedge wire screw press filter screen is mainly used in the application of dewatering manure in farms. It is a simple, slow moving mechanical device. Dewatering is continuous and is achieved by gravity drainage at the inlet end of the screw and then by volume reduction as the dewatered material is conveyed from the inlet to the outlet end of the screw press.

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Landfill Leachate Sludge Dewatering Machine

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Sludge Screw Press Dewatering Machine for Paper Mill Wastewater

The sludge dewatering machine is very suitable for the treatment process of paper sludge treatment.

The working principle of the sludge dewatering machine in the paper mill:

When the screw drives the transmission shaft to rotate, multiple solid active laminates around the transmission shaft move relative to each other. Under the action of gravity, water is filtered out from the gaps between the relatively moving rings, achieving rapid concentration. The paper mill sludge moves forward as the screw rotates. Along the mud cake outlet direction, the screw pitch gradually decreases. The gap between the rings also gradually decreases, and the volume of the screw chamber continues to decrease. Under the action of the outlet back pressure plate, the internal pressure gradually increases. With the continuous operation of the screw drive shaft, the water in the sludge is squeezed out. The solid content of the filter cake increases continuously, achieving continuous dehydration of paper mill sludge.

自Cleaning: The rotation of the screw causes the drive ring to rotate continuously. The sludge dewatering machine achieves a continuous self-cleaning process by moving between a fixed ring and a moving ring. It avoids the blockage problem common in traditional equipment.

Advantages of using sludge dewatering screw press in paper mills (pulp mills):

Efficient dewatering: can effectively remove a large amount of water from papermaking wastewater.

Space saving: compact structure, does not take up too much space.

Automated operation: can reduce manpower input and improve work efficiency.

Stable operation: few failures, ensuring the continuity of production.

Wide range of applications: can handle various types of papermaking wastewater.

Good dehydration effect: the produced mud cake has a low moisture content, which is convenient for subsequent treatment.

Easy to maintain: maintenance and repair are relatively simple.

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Apoaqua Municipal Sludge Dewatering Machine for Sale

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Apoaqua Dewatering Screw Press Machine for Plastic Factory Wastewater

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Screw Press Sludge Dewatering Machine Manufacturer - Apoaqua

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Sludge Dewatering Screw Press Manufacturer – Apoaqua Group

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Apoaqua Pig Wastewater Dewatering Screw Press Machine for Sale

Apoaqua pig manure sludge dewatering screw press for sale.

In the livestock industry, manure wastewater is a vexing problem. Apoaqua's dewatering screw press is an advanced solid-liquid separation equipment, ideal for large livestock farms. The dewatering screw press has a simple working principle and unique advantages. Such as small footprint, simple operation, high degree of automation and low energy consumption.

Livestock wastewater contains a large amount of suspended solids and organic matter. The screw press can effectively reduce the pollutant concentration in wastewater during the sludge dewatering process. Dewatering screw press can adapt to the continuity of wastewater generation in livestock farms and ensure the stability of the treatment process.

The wastewater from farms also seriously pollutes the environment. Sewage and feces contain high concentrations of organic matter, high ammonia nitrogen and high suspended solids. It also contains a large amount of bacteria, ammonia nitrogen and organic phosphorus. Directly discharging sewage containing pollutants into the natural environment will cause damage to the ecological environment. All farms need to centrally treat and purify wastewater before discharging it. It can only be discharged into the natural environment if it meets the discharge standards.

For this purpose, we have specially designed a new type of pig manure sludge dewatering system.

Precautions In the process of manure screw press treating farm fecal sludge, PAM cationic agent is essential. The process of dissolving chemicals requires large amounts of water.

Usually the dissolved concentration of PAM cations is 1%-3%, and the dissolving agent is generally tap water from the farm.

For every ton of fecal sludge in the sludge thickening tank, about 0.3-0.5 tons of tap water is required. Probably about 1.5-2 times the amount of filtrate is produced.

For example, in a farm with a daily raw water treatment capacity of 60 tons, the manure screw press produces approximately 10 tons of filtrate water per day.

Function of Dewatering Screw Press

Generally used after anaerobic or aerobic biochemical treatment. Some are also used after flotation treatment and are suitable for sludge dewatering processes. It is an indispensable equipment in the dehydration room.

The advantage of dewatering screw press over traditional filter press is that it can be fully automated. Unattended operation for effective dehydration. Practice has proved that manure screw press can achieve objective economic benefits.

Save the amount of poly(acrylic acid) amine (PAM) cationic agent. According to experiments, using filtrate water for PAM cation dosing can reduce the dosage of the agent by about a quarter, thereby reducing the cost of the agent.

Use filtrate water to reduce tap water usage. Taking a treatment system with a capacity of treating 60 tons of aquaculture wastewater per day as an example, it can reduce the consumption of tap water by 5-8 tons per day.

Increase the treatment capacity of the aquaculture wastewater treatment system and reduce the use of tap water. This in turn increases the amount of aquaculture wastewater that the system can treat.

The filtrate water is recycled to avoid the impact of poly(acrylic acid) amine (PAM) cationic reagent on the subsequent system.

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Hospital Sewage Screw Press Dewatering for Sale

With the continuous development of medical technology, the amount of sewage generated by hospitals is increasing. Screw press dewatering, as an efficient and environmentally friendly sludge dewatering equipment, has gradually been widely used in the field of hospital sewage treatment.

In practical applications, hospital wastewater treatment systems first remove large particles of impurities and suspended solids through a screen. Then it enters the regulating tank for water quality and water quantity adjustment. The water out of the regulating tank is pumped and then enters the screw press dewatering machine for treatment. The treated effluent can meet the discharge standards or reuse requirements, and the filter cake is cleaned regularly and disposed of safely.

Hospital wastewater mainly includes medical wastewater and domestic wastewater. Sludge dewatering equipment is used in the sludge dewatering process of sewage treatment. The amount of sludge in hospital wastewater is generally not large, so a small sludge dewatering machine is more appropriate. For example, Apo131 or Apo201 can fully meet the requirements.

Features of Dewatering Screw Press

Simple and compact structure: The dewatering screw press has a simple structure, occupies a small area, and is easy to install and maintain.

Strong processing capacity: The processing capacity is strong and can meet the needs of hospital sewage treatment.

Energy saving and environmental protection: It uses a motor with low power consumption and low noise. At the same time, its operation process is harmless to the environment.

Automatic control: The sludge dewatering screw press uses an automatic control system, which can realize remote control and monitoring and reduce manual intervention.

Strong adaptability: It has strong adaptability to water quality and flow. It can be widely used in various types of hospital sewage treatment.

As a highly efficient hospital sewage treatment equipment, multi disc screw press has broad application prospects. Through reasonable design and layout, the hospital sewage treatment effect and treatment capacity can be effectively improved. Provide strong support for hospitals to create a better medical environment. At the same time, with the continuous advancement of technology, Apoaqua brand sludge dewatering system will become more mature in the field of hospital sewage treatment.

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Municipal sludge is a by-product of urban sewage treatment. With the acceleration of urbanization and the increase in population, the discharge of sewage is increasing day by day. This generates a large amount of sludge that needs to be treated. At present, the main treatment methods for sludge in urban sewage treatment plants include gravity concentration, conditioning, centrifuge dehydration, etc. The generated mud cake is transported out for subsequent disposal, such as incineration, landfill, etc. However, the treatment efficiency is low, the cost is high, and the effect needs to be further improved.

At the same time, at least 14% of the sludge has not been effectively treated. Sludge dewatering is an important part of sludge treatment, and its dewatering effect directly affects the subsequent treatment and disposal process of sludge. Therefore, it is particularly important to develop efficient sludge dewatering technology.

Apoaqua conducts research on problems such as low municipal sludge treatment efficiency and high sludge moisture content. Based on this, we developed a new multi disc screw press. Improve the dewatering performance of sludge, dewater the concentrated sludge, and build a high-efficiency sludge dewatering system to improve the treatment efficiency of municipal sludge.

Sludge Multi Disc Screw Press Advantage

Widely applicable. Able to treat municipal sludge of various properties, such as industrial wastewater, domestic sewage, etc.

Efficient dehydration. Multi disc screw press uses a unique structural design and operating principle. It can efficiently remove water from sludge and has a good dehydration effect.

Automatic operation. It can realize automatic control, reduce manual operation, and improve operation efficiency and stability.

The multi plate screw press has a compact structure, occupies a small area and saves space.

Easy maintenance. The equipment is relatively simple to maintain and easy to operate and manage.

Energy saving and environmental protection. The energy consumption is low during operation, the environmental impact is small, and it meets the environmental protection requirements.

When choosing a multi plate screw press, you also need to consider factors such as the equipment’s processing capacity, operating costs, and reliability. To ensure that it can meet the actual needs of the sewage treatment plant. At the same time, the operating parameters should be reasonably adjusted according to the characteristics of the sludge. To achieve the best dehydration effect.

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The sludge dewatering machine produced by Apoaqua follows the principles of force and water in the same direction, thin layer dewatering, appropriate pressure and extended dehydration path in its dehydration mechanism. It solves the technical problems of previous generations of sludge dewatering machines, such as easy clogging, inability to process low-concentration wastewater sludge and oily sludge, high energy consumption, and complex operation, and achieves the goal of efficient and energy-saving dewatering.

Apoaqua sludge dewatering system includes: fully automatic control cabinet, flocculation conditioning tank, sludge concentration and dewatering body and liquid collecting tank. It can realize efficient flocculation and continuously complete wastewater sludge concentration and squeezing dewatering under fully automatic operation, and finally return or discharge the collected filtrate.

In order to meet the special needs of users in related industries, Apoaqua's sludge dewatering machine has the advantages of low-speed operation, self-cleaning, no clogging and low energy consumption. We continuously tailor targeted industry-specific solutions for users in various industries, including sludge dewatering equipment for industries such as petrochemical, papermaking, starch protein, chemical pharmaceuticals, blue algae, inorganic materials and pectin processing.