Tips For Heavy Machinery Maintenance
In any production facility, heavy machinery is the backbone of the business where machines play a major role in the proper functioning ranging from food to parts production, and any kind of dysfunction in the machines can mean a serious loss of productivity and eventually, profits. One must consider proactive heavy machinery maintenance and upkeeping of machinery, it is the best way to avoid unplanned downtime.
Regular machine cleaning and maintenance can minimize the impact of machinery and equipment failure and protect the firm from unexpected losses. Regular maintenance ensures a safe work environment, better performance, and reduces the consumption of fuel and energy. For example, earth moving equipment maintenance is important for proper functioning and good productivity of the organisation.
Here’s how you can maintain your heavy machines and extend their longevity.
Ensure Regular Lubricant Replacements:
Lubrication is one of the most important things for any machine to function properly. It reduces the fiction around the moving parts and increases the life of the parts by reducing wear and tear. These lubricants also prevent soot buildup in the interior of heavy machines.
One must check the level of the lubricant frequently and any excessive grease build-up and oil leaks. There are hundreds of different lubricants. One must always use the lubricant prescribed by the manufacturer. It has to be in the proper amount, as both less and excessive lubrication may cause damage or dysfunction to the machine.
Clean the Machines Thoroughly:
Any machine has to be clean enough for its 100% performance and dust increases the chances of wear and tear in the machines. Cleaning is as essential as maintaining the lubricant levels. Cleaning is the most underestimated maintenance tip, as most of the organizations pay little attention to proper cleaning. This results in the building of soot, dirt, clogging of filters with dust, seals, cooling fans, and vents, which finally reduces the overall performance and life of the machines. So, one must clean machines properly as prescribed by the manual and manufacturer.
The most common and easiest way to clean any heavy equipment is to use a hose, and if needed one can even use different methods like power or pressure washing, steam cleaning, and acid washing, among others, to clean parts with grease or grime.
Check the Machinery for Wear and Tear:
Poor operating habits, accidents and mishaps, environmental factors like rusting and erosion, and aging can be several factors that can cause wear and tear. Even though one takes all the precautions, aging is the factor that will damage a few of the critical components of the machines for sure. For example, belts will wrap over a time, seals may crack which could lead to leaks, and some other wear and tear of the parts. It may also damage a few electric components with excess use or use under pressure and high temperature. So, one has to make sure that they check their heavy machines regularly and maintain them for a smooth experience.
Training the employees is the best way to make sure the proper functioning of the equipment with its full capacity. Incapable or poorly trained operators are one of the major reasons for wear and tear, equipment failure, and even injuries. Even one has to be certified and trained to handle a specific type of heavy equipment as per the local, state, and federal laws.
All employees must know how the heavy machine works, they should know the emergency action plan, and which safety precautions that have to be taken when operating a particular machine. These are a few of the basic maintenance tips for heavy machinery and equipment.
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