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4 Myths About Deep Drawn Manufacturing
Deep drawn metal stamping is a manufacturing process that competes with several other processes that create the same or similar products. However, the deep draw process has several significant differences that set it apart from those other methods. Without being an expert on manufacturing, you could fall victim to hearing false myths about deep draw, so we’re going to be debunking a few of them today.
1. The cost is too high. Simpler methods are cheaper.
False. Deep draw is a continuous process, making it one of the fastest and most cost effective available. Using the deep draw process, the cost per unit decreases as the number of parts produced increases.
2. Deep drawn stamping can only create simple parts.
False. Deep drawn metal stamping is capable of creating highly complex geometries to very tight tolerances. Multi-station stamping presses are capable of forming axisymmetric parts that are seamless, strong, and light.
3. High tech = high cost.
False again. From an operational standpoint, deep drawn metal stamping is one of the simplest and most robust processes available. Low technical labor costs and high production time combine to make the deep drawn process easy and profitable to manage.
4. Materials are weakened by deep drawing.
While understandable, this myth is still false. A common misconception is that deep drawing stretches the material and therefore damages it. The reality is that the force but on the material only increases the overall strength through a process known as cold working. While some elongation may occur, actual stretching of the base material is very slight. In the end, the finished part is actually stronger than the original material.
*walks into home depot* *turns into a wolf*
Why Choosing a Deep Drawn Manufacturer Is About More Than Just Part Cost
When you’re searching for a manufacturer for your deep drawn products, cost is a very important part of the equation. However, getting a deep drawn supplier is about more than just looking at the bottom line in terms of parts cost. Don’t underestimate the value and importance in having quality materials, workmanship and quality control. Cutting costs on parts up front can end up costing you more in the long run in time and money. Avoid these unforeseen costs by finding a deep drawn manufacturer with these traits:
Knowledge and Experience
Quality is a word that is used frequently these days, but in order to make quality deep drawn parts for your company, the manufacturer you choose needs to have the knowledge and experience to ensure your part meets your exact specifications and the role that part must play.
For more than 75 years, Hudson Technologies has been partnering with some of the world's most recognizable companies to manufacture products to meet their specific needs. We have the experience needed to get each and every part perfect, each and every time.
Workmanship
Creating perfect deep drawn parts takes more than just a machine. It is the fusion of operator and machine that creates the quality deep drawn part for your company. We treat every part we create as if they were being made for our company; something that can’t be said of all manufacturers.
Cost is always part of the equation, but quality of materials (such as stainless steel and titanium, along with aluminum, aluminized steel, cold rolled steel, brass, copper, HY-MU 77 and 80 (other shielding alloys available), nickel, cupro nickel and more), workmanship and experience are what makes a great product.