EXFIBER – One of the Best Fiber Optic Fusion Splicer
A fiber optic fusion splicer is a device that uses an electric arc to melt two optical fibers together at their end faces, to form a single long fiber. The resulting joint, or fusion splice, permanently joins the two glass fibers end to end, so that optical light signals can pass from one fiber into the other with very little loss.
    Successful use of fiber optic interconnects in high-performance platforms and applications depend on viable technologies for their repair and installation. Splicing is often desirable, either to repair a damaged interconnect or to install it, particularly where it is difficult or impossible to access all necessary locations for complete removal and replacement. However, reliable aerospace cable splices must endure conditions as adverse as those for which the original cable was specified. In addition, the splicing technology must be usable with a high degree of reliability under difficult aerospace working conditions. Mechanical splices have shown some promise for the repair of multi-mode aerospace fiber cables, but they face daunting difficulties in splicing single mode fiber cables, which are being ever more seriously considered for new and upgraded systems. Fusion splicing has long been accepted in the telecom industry for making the highest performance fiber splices, both single mode and multi-mode, but the technology has not yet been found adaptable to stricter aerospace requirements. Up until now the prevailing cable repair philosophy has been “remove and replace”, but in many cases this can be near-impossible and very expensive.
 EXFIBER - As market leaders we pride ourselves on the quality of our products and customer service. The current line up of fusion splicers are renown for robust design, ease of use and high performance.
 How does a fusion splicer work?
Before optical fibers can be successfully fusion-spliced, they need to be carefully stripped of their outer jackets and polymer coating, thoroughly cleaned, and then precisely cleaved to form smooth, perpendicular end faces. Once all of this has been completed, each fiber is placed into a holder in the splicer’s enclosure. From this point on, the fiber optic fusion splicer takes over the rest of the process, which involves 3 steps:
 Alignment: Using small, precise motors, the fusion splicer makes minute adjustments to the fibers’ positions until they’re properly aligned, so the finished splice will be as seamless and attenuation-free as possible. During the alignment process, the fiber optic technician is able to view the fiber alignment, thanks to magnification by optical power meter, video camera, or viewing scope.
Impurity Burn-Off: Since the slightest trace of dust or other impurities can wreak havoc on a splice’s ability to transmit optical signals, you can never be too clean when it comes to fusion splicing. Even though fibers are hand-cleaned before being inserted into the splicing device, many fusion splicers incorporate an extra precautionary cleaning step into the process: prior to fusing, they generate a small spark between the fiber ends to burn off any remaining dust or moisture.
Fusion: After fibers have been properly positioned and any remaining moisture and dust have been burned off, it’s time to fuse the fibers ends together to form a permanent splice. The splicer emits a second, larger spark that melts the optical fiber end faces without causing the fibers’ cladding and molten glass core to run together (keeping the cladding and core separate is vital for a good splice – it minimizes optical loss). The melted fiber tips are then joined together, forming the final fusion splice. Estimated splice-loss tests are then performed, with most fiber fusion splices showing a typical optical loss of 0.1 dB or less.
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