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Powder Coating and Its Many Uses

Powder coating is a dry coating process which is used to come up with a protective finish that is now being commonly used on metals, aluminum products, automobile and even motorcycle parts. It promises a durable coat that is tougher and stronger compared to conventional wet-paint.

This method started out as a finish for metals. However, with the increase of its popularity and promising high-quality results, it has been tried on to other products. Consumers, businesses and industries are now eager to even use it to other non-metal products. The appliance industry has items like dryer drums, water heaters and ovens which are powder coated. The automotive industry also uses this method for bumpers, wheels and some manufacturers now use it for final finishing. Even products like lighting fixtures, antennas, barbecue grills, garden tools and bench railings have been coated for durability and long-lasting finish. And through the development of advancements, this process can now finish ceramics, plastics and wood.

Moreover, it does not only offer protection but it has become an attraction for decorations. Glittery and metallic finishes are achieved since its coating colors are so vibrant and vivid. Textures may also come with glossy, metallic and clear finishes.

The birth of this particular technique has been a logical development in light of strict and stringent environmental requirements these days. This technique is environment-friendly thus poses no harm to the ecosystem.

It is the advantages out of powder coating that make it so attractive to industrial companies. The powder is immediately ready for use which necessarily saves a lot of time. Also, there is less powder wastage during application process which is economically convenient for companies. In addition to that, reduced health hazard in case of exposure of operators, which is in compliance with the purpose of health consciousness and lower capital investment costs are some of the many benefits you can get when using this method.

It is the unique method of application of the coats resulting to superior, consistent and uniform finish that makes it the choice or preferred product of consumers, businesses and industries. It guarantees a finish without sags, drips, runs, scratches or bubbles. The tough and durable coating only enhances the value of the product to any consumer eying for the best finishing method and product. In general, the performance of this method is better than conventional wet paints and is now preferred by the majority consumers because of the quality it delivers.

For more about powder coating visit our site http://diamondcoatingsinc.com/

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Selection of Industrial Powder Coating Equipment

Powder coating has now become one of the most popular techniques in surface finishing or surface coating process. It was first used in Australia in 1967. To some, it may seem to be a new technique in painting however; to others it is the best technique that manufacturers apply on metals such as wheels and other vehicle parts.

Powder Coating involves the application of a dry paint on a specific part. It can be used to coat many items including metals, wheels, engine parts, bumpers, strut bars, coil springs and many other vehicle parts as well as household fixtures.

It has been discovered that the finish is more durable than what traditional paints can produce when using the dry paint method. Also, as compared to spray paints, dry paints are better because it is long-lasting and resistant to damage such as those coming from automotive fluids. Most vehicle painters prefer this method because it creates a beautiful finish and can transform and aged-auto into a fresh, brand new one that you can show off in car shows. Sagging and dripping of paints is not a problem when applying the coat. Therefore, the quality of color it will produce will be very impressive.

Furthermore, it is environment-friendly and it doesn't require any solvents or thinners. It is not hazardous and resistant against abrasions and scratches thus more painters and manufacturers prefer to use it.

The material used is composed of finely ground particles and resin. These particles, once charged, will stick to the electrically grounded areas when heat is applied. Many manufacturers who decided to use this method saved a lot on their expenses as they need not spend a lot on extra hours of work done by their workers. Additionally, it doesn't only save money but also save a lot of time consequently allowing an increase in the product output.

Anyone can try it by themselves by simply buying a kit. However, the best tip in order to ensure outstanding results is to look for a company who offer these types of services. You can find a lot in the market these days; however, you need to be keen enough to select the best among the many thriving firms. You may also make your search on the web. These online companies can also provide you with easy, fast and dependable services for your coating needs.

Therefore, if you want a finish that shows off and lasts longer, try powder coating now!

For all your powder coating needs visit http://diamondcoatingsinc.com/

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Lingerie Myths

Yes there are myths about lingerie! Some of these lingerie myths are even held by both men and women!

Thankfully, many of the myths about lingerie can easily be disproven and much of the time, the truisms that counteract these lingerie myths can be quite exciting, alluring and interesting. Let's discuss some of these lingerie myths and how to remedy them.

Myth #1: Lingerie is expensive. Maybe the extremely high end designers do offer a few pieces of pricy lingerie however, 99.9% of the population probably isn't going to buy that lingerie. It's almost more of a showpiece for the designer than anything and even the designer rarely expects their pricey pieces to be big sellers.

In reality, lingerie is affordable. Lingerie stores have incredibly well-priced, sexy lingerie for sale and they have all kinds of coupons and specials running throughout the year. Believe it or not, even high quality lingerie is more affordable than most men and women assume. These assumptions on lingerie may come from movies of rich people buying expensive lingerie for their significant others that costs in the $100's of dollars whereas in the real world, you can purchase a full length Lace & Mesh Gown for $38.59! That's right! You can buy a full bedroom gown for under $40 dollars! That's cheaper than going to the movies and definitely a whole lot more memorable!

How about a teddy for $20 dollars!? For $20 dollars you get a beautifully designed bathing suit style piece of lingerie. Should you buy 3 boxes of cereal or a beautiful piece of sexy heart pounding lingerie? -Tough decision.

Myth #2: Lingerie is hard to buy. Visit my site right now and buy some lingerie, come back to this article and keep reading. Don't worry, it'll be quick, easy and fun! I promise. This is a time-based myth for the most part. Lingerie was somewhat of a challenge to buy before the internet. You had to go into a store, poke around and look at everything and spend hours trying to find the right look. If you were a guy, you had the added discomfort of being in the lingerie store and walking to your car with a cute little ultra-masculine bag from the lingerie store hoping you bought the right sizes.

No more! Nowadays, you can hop online, visit top lingerie stores online, browse all kinds of different outfits, find the right size instantly and get exactly what you're looking for in seconds. This saves you tons of time and a little embarrassment if you're a gent. To boot, many of the online lingerie stores are much bigger and carry items that regular stores in the mall don't have!

Myth#3: The third myth is the worst myth of all. It's the myth that lingerie won't do anything. Nothing could be further from the truth or the bedroom! Lingerie will have an effect for sure. Rushes of excitement, elevated heart rates, wide eyes and unparalleled joy are just a few of effects a baby doll, bustier or piece of sheer lingerie can have. See what each of these items looks like if you wish at my site.

Lingerie is a true mood enhancer and stimulator is truly one of the most underrated sexual items available today. We don't even need to prove it to you. Just imagine if a woman is standing in the bedroom in a pair of sweatpants or a lace sheer body suit or a garter belt, peek-a-boo panties and a corset. Again, this is a tough decision, what to do, what to do...I guess I'll leave it up to you.

For more visit http://www.oyabodywear.com

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What Can Powder-Coating Do For You?

http://diamondcoatingsinc.com/Have you ever heard the old saying, never knew you were missing? Well a powder-coated product may be something that you may be missing and not even know it. This product could be a huge asset to your company or recent project. Now you're probably wondering what this process even is. Powder-coating creates a flawless, durable finish to any metal or plastic surface. It is made up of many compounds and pigments that are mixed, heated, and ground together to form a powder that resembles baking flour. This powder is then shot onto the surface using a spray gun and special process called electrostatic spray deposition. This means that an electrostatic charge is added to the powder. This charge helps the powder adhere to the surface and create a stronger bond that is more resist to damage. The surface is then cured to further strengthen the powder by creating longer molecular chains and increasing the durability.

The Benefits

Powder-coating has many benefits to offer over tradition liquid coatings. As mentioned, it creates a stronger protection for the surface that is less likely to be chipped, broken, or damaged due to chemicals or debris. Also, it creates a uniform coating without runs or sags that may exist after a liquid coating. The application is also more likely to cover every nook and cranny of a complex shaped object, furthering the protection of the surface and the objects durability. This type of finish is also a green process meaning that it does not add to the waste and pollution of nature. The process saves any overspray which can be reused on the same project, thus saving money as well because no spray is wasted.

What Can Be Powder-Coated?

Any plastic or metal surface can be powder coated. This includes things such as machine parts, metal fences and patio furniture, plastic signs, and much, much more. Objects can be sprayed in any color or texture such as clear, plain color, or metallic. The many options for powder-coating mean that you can create a signature logo or color scheme for your business that can be implemented throughout your business's location.

How Can All of This Help Your Business?

Say you own a Mexican restaurant that is located in an area that allows for you to have a patio that is used often and is exposed to elements. Your patio is closed in with bricks and topped with a metal iron fence. You have many signs that show where your business is located, the name and any other important information. The best way to make sure that your business is visited often is by making it well known! Powder-coat that iron fence a bright blue or yellow so it is eye-catching from the street and the coating will protect it from the elements and keep it looking fresh. Then have your signs powder-coated with the colors you used in the interior and exterior of your restaurant to create a cohesive looking company. Many companies which offer these services are able to silk-screen print designs onto their powder-coated projects meaning that your logo can be manifested in a durable fashion.

To know more about Powder Coat visit us at http://diamondcoatingsinc.com/

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Benefits of a Custom Powder Coating

Industrial powder coatings are heavily relied upon for machinery protection in oil and gas plants, chemical plants, electric plants and medical facilities. These types of coatings are generally thin, protective layers that fully encompass an object. Known for their anti-corrosive properties, industrial powder coatings have an extremely wide variety of uses, from any metal structures to pipes and gears.

 Usually, industrial coatings are prepared with experimental chemical compositions, and are then field tested in various extreme scenarios, such as fires. These coatings are then re-strengthened by testing for weak points, which are then attempted to be nullified by tweaking the chemical composition of certain known materials. Usually, industrial coatings consist of three layers: a bottom coat, an intermediate coat and a top most coat. Each of these coats are usually several progressive purposes, the top usually there to protect the internal layers. Make sure the company is licensed properly and has insurance on their business. How long have they been in business? Are they members of organizations such as the BBB, their local Chamber of Commerce, or trade organizations such as the Powder Coating Institute? Do they strictly build coating equipment, or is it a "side business" to help bring in additional money? All of the major brands are built by companies that focus solely on manufacturing and supporting coating equipment. When checking out vendors, you will typically find that most have pricing and lead times that are fairly similar. Most manufacturers of large coating systems have leads times of 2-14 weeks. Smaller systems may take up to 6 weeks to deliver. Lead times that seem unreasonably long, or sound too good to be true, should be suspect.

Confirm that the major components of the equipment being provided are intended for industrial use in coating equipment. The burners, motors, electric elements, cascades, controls, etc. should be listed by UL or ETL laboratories for use in ovens or booths. These listings help assure that the components will operate safely and effectively. All reputable companies in the equipment industry offer only products that use listed components. If the supplier cannot immediately provide the listing numbers so you can reference them online, BEWARE!

Make sure that the manufacturer has product liability insurance for the products they are manufacturing (Very Important). If they don't, any damage that is caused by their equipment in your place of business will probably not be covered by your insurance company. Almost the same as the Westfield  gun, is Caswell's HV powder coating system. This is basically the Westfield setup re-branded under the Caswell name, but with a variable output like the much larger professional systems. Variable voltage is very important, as with each film you spray, the powder must be charged more for it to adhere. While this system costs more at $230.00, the advantages over a cheaper system are numerous and the price isn't too steep for most to pay. For more info about Custom Powder Coat visit http://www.diamondcoatingsinc.com

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Aluminium Powder Coating - Diamond Custom Coatings, Inc.

Generally powder coating may be regarded as an environmentally favoured method of applying a finish particularly as it avoids the use of solvent-based paints avoids overspray wastage, and any unused powder may be fully recycled and used again.

Although powder coating was conceived as a method of finishing metal, technology has evolved so that it is now a common choice for ceramics, plastics and even wood.

Research shows that powder coating is the fastest growing coating medium and with the environmental advantages coupled with its excellent finishing properties, it is a trend that is likely to continue.

The 3 steps in the aluminium window restoration process are:

1. Preparation. Preparation is what takes the greatest amount of time and there is the temptation from tradesmen inexperienced in two pac spray painting application and the DIY home renovator to take short cuts. Often the short cuts are a result of lack of knowledge rather than being lazy. However the end result of not carrying out the correct amount of preparation is a less durable poor quality finish.

2 .Paint application For two pac paint application, it's important that the substrate is free from any dirt, grease or grime build up. The outside of your windows frames can be cleaned using a non-salt based soapy water and a sponge. To be carefully rinsed with fresh water or water pressure cleaner. But, this can't be done on the inside so you can use a solvent wash such as prepsol. A solvent wash can be used on both sides. Use a commercial grade scour pad to apply the solvent. Before you wash down the inner frames, it is best to vacuum the inside tracks first to remove any dust or bug build up.

The wipe on wipe process of cleaning is important. Apply the solvent with a clean cloth in small sections because it evaporates quickly. The problem though is that the residue containing dirt and grime will remain unless you quickly wipe it off using another dry, clean cloth.

Keying up the surface by sanding is probably the most tedious part but very important. Use 120grit for chalky powder coated surfaces, 240 grit for non chalky powder coated surfaces, and 60 grit for anodized surfaces. It is imperative that the anodized surfaces are aggressively attacked and keyed up properly. Using 80 grit and lighter on anodized surfaces is a waste of sand paper and your time.

Mask and protect of all rubbers that hold the glass in place. Protecting the glass itself and all surrounding finished surfaces from overspray during paint application is critical. Skip on this process and you will have an expensive cleanup bill.

A three coat two pac paint application is recommended by the major paint manufacturers. The first coat is a light primer coat (single pac etch primer is recommended) which should be left to dry for at least 30 minutes more or less depending on the temperature and humidity. When dry, apply two medium to thick top coats. However, it is recommended to apply four light coats consecutively, having time intervals between coats for tack off to occur. This allows solvents to evaporate and the paint starts to go tacky to the touch.

3. Mechanical overhauling. Once painted and all masking is removed, the mechanical overhaul can begin. This includes replacement of all window and sliding door rollers, installation of new weather felts to stop window rattle at the openings, and checking of window latch springs and installation of new springs so that latches can be centred. Complete replacement is done when no replacement springs are available. Sliding door handles can also be replaced.

Commonly electrostatic gun or corona gun is used for applying the powder coating to metal objects. Here, lets discuss the working of electrostatic gun. Negative electric charge is imparted to the powder. The negatively charged powder is then sprayed towards the grounded object by mechanical or compressed air spraying equipment. It is then accelerated towards the workpiece by the powerful electrostatic charge. The object is then heated, and the powder melts into a uniform film, and is then cooled to form a hard coating. To achieve more uniform finish preheating could help but problems can also be created as runs caused by excess powder. For more info about Aluminium Powder Coating visit  http://www.diamondcoatingsinc.com.

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Choosing the Best Industrial Powder Coating Equipment

If you're tasked with choosing new powder coating equipment, the task can seem to be quite daunting. Along the same lines, simply choosing a company that provides powder coating services can seem more difficult than it has to be. So how do you know a piece of quality powder coating equipment when you see one? Follow these tips:

                             Image Source: Google.com

 • Start by considering why you need powder coating equipment. Would it be better for you to do it yourself, or should you contract out your powder coating needs? This process can be rather messy, so it's important that you have the facility needed to do it. If you don't have the space, you're better off contracting with a provider who is certified in the type of coating you need.

 • Quality powder coating guns should provide a consistent 100 KV.

 • Look for a powder flow that is uniform so that it will be deposited uniformly on the items you are coating.

 • Ease of use and maintenance should also be a consideration when choosing this type of equipment. Make sure that the manufacturer or retailer is easy to connect with if you have problems with your equipment.

 • Look into the cost of replacement parts and general maintenance so that you can factor these costs into the overall ownership of the equipment.

 So why are all of these things so important when you are choosing a piece of powder coating equipment? First of all, your main concern should be uniform application of the powder. If the gun doesn't apply powder uniformly, then the end coating will be uneven. This is certainly not the type of result you want. Uneven coating uses more of the coating material than even coating does, and it also causes rejection of the part that's being coated.

 As a result, it will cost you far more to coat your parts than it would otherwise. A quality piece of powder coating equipment should keep your costs down. Don't forget that regular maintenance of your equipment plays a major role in its operating cost, so being able to contact the manufacturer or retailer about your equipment easily and getting parts that are readily available are part of the equation. The less time your equipment is down, the more parts you will be able to turn out.

 Of course not all pieces of equipment are the same, so you should weigh the pros and cons of each individual model and select the one that's right for you and the type of projects you handle on a regular basis.

 If you're looking for a company that can provide coating application services for you, then be sure to ask them about the type of equipment they use. Remember that your number one concern should be that the equipment enables them to apply coatings evenly. This will ensure that you receive quality coating services each and every time.

 When you know what to look for in powder coating equipment, the task of finding the right gun or the best company to do the job becomes much easier. By taking your time during the selection process, you're sure to find quality equipment that will do a great job for you on every project.

 Diamond Custom Coatings, Inc. is an independently-owned business in nearby Westfield, MA focuses on local industrial powder coating. We have a 6,000 square foot facility dedicated exclusively to meeting our customer’s coating needs. We specialize in mixed metals, but have experience with a broad array of media. Our Customers cross many industries: printing, aerospace, automotive, electronics, consumer products, tooling, custom metal fabricators, etc. Click here for more info about powder coaters.

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The Powder Coating Process

The General powder coating may be regarded as an environmentally favoured method of applying a finish, particularly as it avoids the use of solvent-based paints avoids overspray wastage, and any unused powder may be fully recycled and used again.

 Although powder coating was conceived as a method of finishing metal, technology has evolved so that it is now a common choice for ceramics, plastics and even wood. Research shows that powder coating is the fastest growing coating medium and with the environmental advantages coupled with its excellent finishing properties, it is a trend that is likely to continue.

 Types of powder coating

 There are two main types of powder coatings; thermosets and thermoplastics

 With thermosetting variations, as the powder bakes, it reacts with chemicals in the powder polymer which increases molecular weight; improving the performance properties.

 Thermoplastic types don't change specifically nor have any additional reactions, it simply flows out into the final coating.

 Powder coating process

 Stage 1 - Pre treatment

 This is about preparing the component or part, and as any painting application, preparation is all important to achieve the best possible finish.

 It is essential to remove oils and lubricants and metal oxides and this is performed usually by a variety of chemical and mechanical procedures, dependent also upon the material, size, and finish required.

 The multiple stage chemical pre-treatments usually involve using phosphates or chromates in submersion or by spraying.

 From an environmental perspective those offering phosphate preparations are my preferred option as chromates can be toxic to the environment.

 Another method of preparation is sandblasting and shot-blasting, whereby blasting abrasives are used to give surface texture and preparation for wood, plastic or glass.

 Silicone carbide is suitable for grinding metals and plastic media blasting uses plastic abrasives that are sensitive to substrates such as aluminium.

 Stage2 - The powder application

 The most used method is electrostatic spraying via a spray gun.

 The object is grounded and the gun imparts a positive electric charge onto the powder which is then sprayed and accelerated toward the component by the powerful electrostatic charge.

 The component is heated, and the powder melts into a uniform film, and cooled to form a hard coating. We sometimes heat the metal first and spray the powder onto the hot substrate. Preheating can help to achieve a more uniform finish but can also create other problems, such as runs caused by excess powder.

 Powder can also be applied using specifically adapted electrostatic discs.

 Another method, known as the Fluidised Bed method, involves heating the substrate and then dipping it into an aerated, powder-filled bed.

 The powder sticks and melts to the hot object, with further heating required to finish curing the coating. This method is generally used when the coating exceeds 300 micros.

 Electrostatic Fluidised Bed Coating: Electrostatic fluidised bed application uses the same fluidising techniques as above but with much less powder depth in the bed. Electrostatic charging occurs in the bed so that the powder becomes charged as the fluidising air lifts it up. Charged powder particles form a cloud of charged powder above the fluid bed. When a grounded part is passed through the charged cloud the particles will be attracted to its surface. The parts are not preheated.

 Electrostatic Magnetic Brush (EMB) coating is a coating method for flat materials that applies powder coating with roller technique.

 Stage 3 - Curing

 When thermoset powders are exposed to high increases in temperature, (usually via a convection or infrared cure oven), they start to melt, flow out, and then react to form a higher molecular weight polymer. This cure process, called cross linking, requires a certain degree of temperature for a certain length of time in order to reach full cure and establish the full film properties for which the material was designed.

 What are the disadvantages of Powder Coating

 ·         Very thin coatings can show pinholes

·         Very frequent colour changes can be time consuming

·         Inside corners can have low film thickness

·         Can be tricky on sharp corners

·         Needs expertise to maintain uniformity of thickness

·         Colour matching and uniformity can be harder than with liquid paints

What are the advantages of Powder Coating?

 ·         Environmentally friendly - no solvents required

·         Cost-effective

·         Finishes are tough and flexible making it harder to chip or crack

·         Generally gives a 100% solid coating

·         Almost no waste produced

·         Massive range of colours and finishes

·         Rust free

·         Can be applied over a wide range of thicknesses

·         Can produce thick coatings without running or sagging

·         Special effects are easily accomplished

·         Fast turnaround times

·         Protection against external UV fading

·         Exceptional colour retention

·         Excellent electrical insulation capabilities

·         Resistant to most chemicals and solvents

 Powder Coating; whilst being an economical system; not only completes the desired aesthetic qualities of the product, but also offers excellent durability and resistance to scratches and chemical corrosion, even in the harshest environments. By using this system, powders are immediately ready for use and do not require mixing, which eliminates variables in finish, reduces processing time and results in superior film properties.

 Diamond Custom Coatings, Inc. is an independently-owned business in nearby Westfield, MA focuses on local industrial powder coating. We have a 6,000 square foot facility dedicated exclusively to meeting our customer’s coating needs. We specialize in mixed metals, but have experience with a broad array of media. Our Customers cross many industries: printing, aerospace, automotive, electronics, consumer products, tooling, custom metal fabricators, etc. To learn more about powder coating visit http://diamondcoatingsinc.com/contact-us.

Watch this video for more info:

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