AXEON Water Technologies

AXEON is a supplier of water purification and water treatment systems and components such as RO systems, sea water desalination systems, watermakers, spot free rinse systems, and chemical injection systems. Visit IndustrialReverseOsmosis.com to know more!

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The end to California’s long-standing drought is nowhere in sight. That said, water supply in the state is steadily dwindling, and pretty soon there would be nothing left if no solution is put into effect. So what are the authorities doing about it, you may ask? Popular Science contributor Brooke Borel was in California recently, spending some time at an event at the California Academy of Sciences in San Francisco. In the gathering, he met a few people from the San Francisco Public Utilities Commission, which previously talked about where wastewater goes and how water recycling works in general. Borel then inquired about how wastewater gets treated, and if the resulting water can be consumed per se; a welcome idea considering the Golden State’s parched status.

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Industrial Applications of Reverse Osmosis System

Since its first introduction in the 1950s, reverse osmosis (RO) has most commonly been used to purify water supplies by removing its saline content along with other contaminants in order to improve its properties for potability.

Even though it has been predominantly used to filter household drinking water, reverse osmosis is being increasingly used in the industrial setting due to its effectiveness and cost efficiency. Here, it is utilized where large volumes of water are needed to possess a high purity level.

Some of its industrial applications include:

1. Treatment of boiler feed water – The reverse osmosis system is used to diminish the solids content of the water before it is fed into the boilers for the generation of power.

2. Food and Beverage – The water used in processing many packaged food and drinks is usually subjected to a reverse osmosis purification treatment.

3. Pharmaceutical – RO is a treatment process approved for the production of Pharmacopeia (USP) grade water for use in the pharmaceutical industry of the United States.

4. Semi-conductor – As a prelude to producing sterilized water in the semi-conductor sector, reverse osmosis system is a component that can easily be depended on.

In order to aid the continual operations of these industries, several companies manufacture and supply these RO systems along with their parts and accessories. Which is great news because without them, many of our industries would have to rely on other more expensive or less effective means of purifying water supplies.

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Among the clients we at AXEON Water Technologies serve are those from the industrial sector. Our commitment to the best possible service has led us to understanding the particular demands of industrial applications, thus allowing us to continue updating our offerings for any needs that emerge as time goes by. This is why we are proud to announce that we are launching the AXEON X1-Series 8” Industrial Reverse Osmosis Systems product line. As with our previous systems, efficiency has been the guiding principle in the development and manufacture of the X1-Series. This line is designed to serve as a cost-effective solution that will meet the growing demands posed by the industrial treatment of tap or well water for use in a diverse set of applications across different industries, including the pharmaceutical, food and beverage, microelectronics, healthcare, agriculture, chemicals, and power sectors.

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Protecting your RO System from Hard Water

Reverse osmosis (RO) is a water purification system that involves forcing water through a highly porous membrane that can effectively filter out contaminants in the water. However, issues may arise after an RO unit is installed, and one of the notable ones is the filtration of hard water. When it filters hard water, RO membranes can start accumulating minerals, a process known as scaling, and this can make it difficult for an RO system to do its job.

What’s in hard water?

Hard water contains high levels of minerals including iron, calcium, magnesium, and manganese. While these can be good for people’s health in limited amounts, they can be damaging to RO systems. Scaling in the membranes can result in low quality filtered water. As scaling accumulates, pressure can build up inside the RO system and damage multiple parts of it.

Hard water remedy

Different hard water in different locations will contain different sets of minerals. Knowing what types of minerals are in the water can help determine what additional devices you’ll need with your RO system. For instance, if your local water is rich in iron, you’ll need to install an iron filtration system in tandem with your RO. Once installed, it’s best to keep monitoring the water and inspecting your system regularly to ensure that scaling isn’t becoming a major problem.

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Rinse water quality is essential in metal finishing. Excessive water hardness and high total dissolved solids (TDS) in the water can seriously impair coating performance. TDS are likely to be deposited on the metal parts during the rinsing process. Chlorides, sulfates, calcium, along with other minerals and chemicals can stick to the metal substrate as water evaporates. Water softening isn’t the solution because this merely replaces calcium and magnesium with sodium, which serves as the catalyst for premature corrosion, coating delamination, and other expensive coating failures. Additionally, these contaminants can result in huge waste water disposal during the recovery process. Most recovery technologies carry with it the drag-out from the bath process to the rinse water. The contaminants from this drag-out, in turn, accumulate levels high enough to cause bath chemistry failure and huge solution disposal.

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AXEON Water Technologies has been a leading manufacturer of industrial reverse osmosis systems for over 25 years. We manufacture standardized and customizable solutions ranging from 40 gpm (gallons per minute) to 325 gpm (57,600 gpd to 468,000 gpd). AXEON's industrial reverse osmosis systems are engineered with the highest quality components to produce high purity water by reducing contaminants such as particulates, organic impurities, and dissolved minerals. Most industrial reverse osmosis systems contain horizontally mounted membrane housings which have multiple industrial reverse osmosis membranes measuring 8-inches. This allows the system to efficiently and constantly produce a massive amount of water while minimizing product costs and maintenance.

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Prolong Machine Life with Cleaner Water

Boilers and many other machinery used in industrial plants require water to function properly. The problem here is that the water sourced by many industrial plants is hard water, a term used to describe water that contains a large number of contaminants, typically calcium and magnesium. The presence of these minerals typically won’t change the quality or safety of manufactured products, but they can wreak havoc on machines.

Over time, calcium, magnesium, and other minerals collect within machinery. These minerals will eventually harden and restrict the flow of water within your machines. Unfortunately, these deposits can interfere with the efficiency of your machinery. For example, a boiler with mineral deposits has to work twice as hard to heat water effectively. This strain can easily cut your boiler’s service life in half.

Fortunately, removing these minerals from water is fairly easy, especially if you take advantage of an industrial reverse osmosis system. Reverse osmosis (RO) is a filtration method that uses a semipermeable membrane to remove unwanted particles and contaminants. In the case of minerals, an RO system can filter:

• 98% of calcium • 98% of iron • 98% of sulfate • 98% of zinc • 96% of magnesium • 95% of potassium

Of course, the more particles you filter out, then the more RO membranes your system uses. To learn more, do not hesitate to speak to an RO system solutions provider to see how you can use reverse osmosis to prolong the life your machinery.

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Industrial Use of Reverse Osmosis Systems

Reverse osmosis is a process used for removing impurities from water. The process was first explored when people were looking for ways to desalinate saltwater. Since then, it has seen continuous development and extensive use for plenty of applications.

  Today, many people probably have heard of reverse osmosis as one of the processes used for purifying water for drinking. Apart from that, it has seen ever-greater use in the industrial scene. Here are some of these functions:

  Treatment of Water for Boiler Feed. Power generation and other industries that use boilers benefit greatly from cleaner water for their operations. Reverse osmosis is one of the preferred processes to reduce the solids in water before it is fed into boilers.

  Semiconductor. Reverse osmosis is a part of a larger process that the semiconductor industry uses to produce ultrapure water.

  Food & Beverage. Water used in preparing food and beverage needs to be pure, as these items are meant for human consumption.

  Pharmaceutical. Reverse osmosis is one of the approved treatments used to make water pure enough for pharmaceutical applications.

  Metal Finishing. Reverse osmosis has seen successful applications for metal finishing operations.

  Reverse osmosis continues to be chosen by many industries because of its cost-efficiency and effectiveness.

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Reverse Osmosis Systems in the Industrial Sector

Reverse osmosis is a process aimed at purifying water by removing salts and impurities in order to improve its taste, color and properties. It works by forcing water through a semi-permeable membrane which separates purified water from contaminated water. Large molecules are blocked by the membrane while molecules of weights of less than 200 grams per mole pass through.

The effectiveness and cost-efficiency of reverse osmosis has earned it a place in the industrial sector. When used for industrial applications, it usually operates at pressures of anywhere between 100 to 1000 psig depending on the water being treated. This is to accommodate the large volumes of water needed and the purity level required.

The following are some of its industrial applications:

Food and beverage – the water used in the processing of food products and beverages are treated by the reverse osmosis system

Pharmaceutical – it is used for the production of USP grade water

Metal finishing – used for different metal finishes for nickel, zinc and copper among other metals

Commercial Ice Makers

Dairy Condensing

Drinking Water

There is a constant demand for pure water, and this is why reverse osmosis systems have become invaluable for home, industrial and commercial purposes. Continued growth of this technology is expected as time goes by.