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VACUUM RELIEF TIPS

Rubber Vacuum Relief Tips are designed to avoid profiles or protrusions on your dies and devices, with a high degree of customization available. The design of our Vacuum Relief Tips feature a pocketed opening on the surface of the tip, which creates a reservoir of air to enhance the vacuum suction force during application.

Oricus manufactures a wide range of standard Rubber Vacuum Relief Tip sizes for common applications and die sizes. Customized tip sizes featuring thin walls designs (≥0.15mm wall thickness) with central, offset, and spherical relief configurations can be designed and manufactured for your specific application.

Benefits

Compared to the Flat Tip design, Vacuum Relief Tip designs allows for stronger vacuum force to be applied to the die or device

Reduced level of die or device rotation due to insufficient suction

Reduced sticky die effect for swift Pick and Place motion

Tailor made pocket sizes for the avoidance of sensitive bumps, profiles or protrusions of your die and device

Pick-and-Place impact and bond forces are absorbed by the soft and accommodating nature of our Rubber Flat Tips to ensure that the die or device is not damaged in any way.

FLAT TIPS GROOVE TIPS MATRIX TIPS SIDE CONTACT TIPS

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FLAT TIPS

Rubber Flat Tip designs are versatile rubber tips that are suitable for a wide range of applications. Flat Tip designs feature a single vacuum hole and a flat contact surface controlled to stringent flatness tolerances.

Oricus manufactures an extensive range of standard Rubber Flat Tip sizes with central and offset vacuum hole configurations in various sizes. Customized Flat Tip designs with micro thin walls (≥0.05mm wall thickness) can also be produced for special applications.

Benefits

Cost effective solution that offers superior Cost-Per-Part

Universal design that is suitable for a wide range of dies sizes and thicknesses

Offers structural support to the die or device, allowing for minimal flex to during the Pick and Place process.

Flat surface allows for uniform bond force to be applied throughout the tip face, reducing the probability of voids in the adhesive or DAF

Pick-and-Place impact and bond forces are absorbed by the soft and accommodating nature of our Rubber Flat Tips to ensure that the die or device is not damaged in any way

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Adhesive Systems

Adhesive Systems Overview

Our Adhesive Systems lineup comprises of Dispensing Tools, Stamping Tools, Spanker Tools and Flux Systems. Each of these tools play a crucial role in the Adhesive Dispensing process. Adhesive Dispensing Tools consists of primarily Adhesive Dispensing Nozzles and Adhesive Stamping Tools. Both tools are used for the application of adhesives to leadframes or substrates albeit with different adhesive delivery methods. Adhesive Dispensing Nozzles are designed with Single Tubing or Multi Tubing according to the process, application or pattern requirements. Single Tubing Adhesive Dispensing Nozzles are suited for dotting micro amounts of adhesives for small die sizes or used as an Adhesive Writing Pen. Multi Tubing designs allows for better throughput with a higher volume of adhesive delivery within the same timeframe. Adhesive Stamping Tool’s primary function is to transfer adhesives from the Flux Plate or Rotating Cup onto the leadframe or substrate. Flux Systems comprises of two main components, Flux Plates and Blade Scrapers. Flux Plate’s primary function is to hold the flux within the reservoir while the stamping tool dips into the flux for transfer to the leadframe or substrate. The precision of the Flux Plates and Blade Scrapers are of significant importance in the implementation of a successful adhesive stamping process. Oricus’s Adhesive Systems are designed and manufactured according to your selected adhesive’s viscosity and thixotropy specifications to ensure optimal dispensing performance.

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Pick Up Tools

Pick Up Tools Overview

The family of Pick Up Tools designed and manufactured by Oricus consists of Tungsten Carbide Pick Up Tools, Hybrid Pick Up Tools, Alloy/Superalloy Steels Pick Up Tools, and Engineering Plastics Pick Up Tools.

Tungsten Carbide Pick Up Tools are the toughest tools in our product lineup. We recommend the use of Tungsten Carbide Pick Up Tools for the most demanding Pick and Place applications with high requirements for strength, temperature, and wear resistance.

Hybrid Pick Up Tools are typically made of 2 materials, Alloy Steel for the tool body and Tungsten Carbide for the tool tip. We offer different joint technologies for the Metal-Carbide bond, which is dependent on your application requirements. Hybrid Tools offer the performance of Tungsten Carbide tools at a modesty higher price point of Alloy Steel tools.

Alloy Steel Pick Up Tools are tools made from Tool Steels, Stainless Steels, and Superalloys. We select Alloy Steels for tools that require high bond force, high-temperature resistance, and high resistance to wear.

Non Ferrous Tools are specifically designed for thin die applications with die thickness ≤0.1mm which are used for bonded devices deployed in harsh environments with high thermal transfer and heat distribution requirements.

Engineering Plastic (EP) Pick Up Tools are a family of polymeric Pick Up Tools made primarily from materials such POM, PI, PAI, and PEI compounds.

Material Grades and Tool Designs are extensively researched and carefully developed by our R&D and Design team to ensure industry leading performance at a competitive price point.