Planetary Lapping Machine #gmt #guindymachinetools #lappingmachine #machinetools (at Chennai, India)

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@powerchucks
Planetary Lapping Machine #gmt #guindymachinetools #lappingmachine #machinetools (at Chennai, India)
GMT 3 Jaw 900 dia Hand Operated Chuck
GMT - MANUAL CHUCKSGMT chuck enhances production
The production capacity of a lathe is entirely a function of the chuck used, the gripping power and the true running of the chuck.
A lathe with the excellently engineered GMT chuck enhances the productive capacity of the lathe which provides the answer to faster and better guaranteed production.
CONSTRUCTION : The conventional bevel gear and the scroll have been replaced by a worm and wormwheel with three circular cams, to operate the jaws. The chrome case hardened wormwheel-cum-camring ensures maximum resistance to wear. The entire reaction of the clamping forces of the three jaws are confined in and taken up by the worm wheel-cum- camring and not by the chuck body or component parts.
The chuck body and the wormwheel-cum- camring are made from steel forgings, which provide the desired grain flow and thus minimize distortion under the clamping forces. All the parts are amply proportioned, made from high tensile alloy steels, hardened and ground wherever necessary, to close limits of accuracy. The hard jaws are provided with gripping serrations to grip the work piece firmly.
The normal dimensional variation in the gripping diameter of jobs is taken care of by the adequate stroke of the base jaws, thus avoiding frequent resetting of the top jaws.
On each circular cam, slides a chrome case- hardened button with a groove of the same radius as the cam. This provides a large pressure bearing area to the load transmitting surfaces. The large bearing surfaces reduces the stress per unit area to the minimum and completely inhibits any denting of the circular cam.
ADVANTAGES : Because of the comparatively small number of well designed parts used in the chuck, frictional losses are reduced to minimum. The worm, wormwheel and the circular cam give the chuck an amazingly high mechanical advantage resulting in a grip many many times more powerful than that of a scroll chuck, for the same effort applied at the chuck key. Appropriate cam rise, combined with worm drive, ensures self locking action of the chuck over the entire clamping range and this guarantees the safety of the operator.
The top jaws are positively located on the base jaw by serrations ground after the jaws are case hardened. The top jaws can be quickly reset for different sizes of work pieces by merely loosening two socket head screws, shifting the jaw to the appropriate serration and re-tightening.
Three Jaw chuck of sizes from 125 mm dia. to 315 mm dia. are offered with serrations of 1.5 x 60o on the base jaws.
Sizes 400 mm dia. to 800 mm dia. are provided with 'V' Serrations of 3/32" x 90o.
SOFT JAWS : Soft Jaws are made from low carbon steel and used for second operation. They are used for gripping finished diameters and are supplied as blanks. They are reversible, so that both ends can be used. The gripping diameters are to be machined in position on the chuck. This will ensure true running of the job on soft jaws, within close limits.
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GMT Bevel Gear Chuck #specialchucks #guindymachinetools #madeinindia #saturday (at Chennai, India)
GMT High Speed Rotary Cylinder for Work Holding #guindymachinetools #madeinindia #engineering #workholding
GMT Auto Indexing Chuck is ideal for machining of components with intersecting axes. #madeinindia #guindymachinetools #specialchucks
GMT crankshaft machining chuck. #specialchucks #guindymachinetools #madeinindia (at Chennai, India)
GMT Cast Iron Angle Plate are offered in 2 grades, Grade I and Grade II. #metrology #madeinindia #guindymachinetools
Universal Ball Lock Chucks are designed to clamp components and ensure face butting. #guindymachinetools #specialchucks (at Chennai, India)
GMT precision master squares are used for checking the X-Y-Z axes on CNC machines and CMM #guindymachinetools (at Chennai, India)
GMT Granite Tri-Squares are used for checking the X-Y-Z axis on CNC machines #guindymachinetools (at Chennai, India)
Wish you a Happy New Year!
CNC Lathe Chucks: Troubleshooting common problems
Possible causes and solutions for common chuck problems such as:
Component slippage
Excessive Vibration
Master Jaw not moving
Poor Accuracy
Base Jaw Breakage
Troubleshooting: Component slippage
Lack of lubrication on master jaws & moving parts -Lubricate master jaws through the grease nipple
Component Clamping at end of the stroke -Clamp the component at the middle of the Jaw stroke to avoid slippage.
Speed is excessively high -Reduce the speed level to obtain necessary chucking
Cutting forces too high -Calculate cutting force & check against chuck specifications
Insufficient chucking force -Check hydraulic pressure setting
Troubleshooting: Excessive Vibration
Run out on chuck body beyond permissible value-True the chuck body within permissible value as specified
Top jaws holding the job not symmetric with the rotation axis and therefore causes imbalance -Chuck with the special jaws and component to be dynamically balanced
Draw tube / Draw bar may be out of centre or out of alignment -Check and correct the alignment
Troubleshooting: Master Jaw not moving
Chuck with dirt from burrs & chips - Dismantle & do periodic maintenance.
Internal parts of Chuck broken/ jammed -Replace broken parts & do periodic maintenance.
Check cylinder for malfunction.
Troubleshooting: Poor Accuracy
Excessive height of top jaws -Reduce the height of top jaws as recommended by GMT
Guide ways of the internal parts of the chuck could be worn out -Recondition the chuck /Replace the chuck with new.
Too much chucking force - Reduce the chucking force to optimum level
Troubleshooting: Base Jaw Breakage
Component Clamping at end of the stroke -Clamp the component at the middle of the Jaw stroke.
Excess Draw Bar pull (causing breakage of Master Jaw & Wedge) - Select suitable cylinder from ‘Selection Chart’ specified in GMT Instruction Manual and maintain the Draw Bar pull as specified.
Chuck Lubrication: General Guidelines
Your lathe chuck is really a consumable. It wears with use. In addition, chuck wear results primarily from lack of lubrication and improper usage and application. Burrs, coolant, chips, poor chucking practice all contribute to the problem. These can be overcome to a large extent by proper maintenance and lubrication. Poorly lubricated chucks wear out faster and become unsafe for use. Chucks can easily lose 50% of their normal gripping force and accuracy if not properly lubricated. Frequency schedule for lubrication Because of the widely differing job conditions, it is difficult to recommend a standard frequency schedule for lubrication. Lubrication once per shift with grease gun can be taken as a general standard norm. Recommended Grease
All GMT Chucks are factory lubricated with GMT recommended grease and are ready to use.GMT chucks are provided with dust cover for better protection.
Under clean operating conditions, GMT chucks can be operated up to 10,000 cycles without dismantling & re-lubrication. To ensure extended service life and maximum performance ,every chuck should be dismantled ,cleaned and re-lubricated periodically. Dismantling Frequency: A new chuck must be dismantled after completion of 10,000 cycles.Then periodically after completion of every 20,000 to 25,000 cycles. If C.I castings are machined continuously , dismount once in a month regardless of no. of cycles. While applying grease by grease gun, slide the master jaw through full stroke (clamping and de-clamping) to ensure uniform distribution of grease on sliding surfaces. Important Tip : The life of the chuck is considerably extended when it is well lubricated. For more information, please visit our website www.gmt.co.in
Welcome to Guindy Machine Tools!
GMT provides solutions for all workholding problems, be it cylindrical or non-cylindrical . GMT has a wide range of manual chucks, CNC Lathe chucks, power chucks and special chucks to suit your specific requirement. GMT's experience in the production of metrology equipment over three decades has resulted in the manufacture of world class coordinate measuring machines. GMT also manufactures machine tools like lapping machines, belt grinders, hydraulic cylindrical grinders and surface grinders.
GMT believes in building lasting relationships with its customers through its Customer Education Programmes and by constantly monitoring customer needs and providing solutions to their requirements.Today the company is the only Indian supplier of high quality cam-operated manual chucks for lathes