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Contact Us - Daifuku India Private Limited Gurgaon, Haryana 122 002 INDIA 91-124-4246027 http://www.daifuku.com/in/solution/storage

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Innovations in Warehousing- ASRS, automated storage and retrieval system, automated material handling, factory automation , warehouse automation

Transforming over time from godowns to warehouses, warehouses have grown to become the backbone of the manufacturing and the service industry. In the old times, warehouses meant humongous spaces managed by a huge manpower. There have been businesses that have been solely dependent on managing warehouses. Today, the very nature of handling such spaces is changing.  

With supply chain getting advanced and evolved over time, warehousing is on a continuous improvement process. Today, the amount of material handling, demands use of automation instead of a large workforce to save on labour costs and on-time distribution.

Specially in the manufacturing industry, with lean manufacturing and lean inventory becoming the aim, having sophisticated material handling systems has become the need of the hour. Similarly, growing consumerism has led to ever increasing amount of logistics handling in the service sector, for which proper warehousing stands crucial for effective growth.

Warehousing in India

India- The changing scenario

Now, if we go through the past and the current scenario of Indian industry we can specifically note some changes over the period of time.

Demand for modern and sophisticated warehouses has witnessed a tremendous increase in India in last few years because of influx of multinational companies as well as export-oriented companies who are ready to invest in the warehouse infrastructure.

Need for large scale warehousing or dedicated logistics parks is fast catching up in India as it is mostly fragmented and unorganised industry dominated by many small players. Also, the role of warehouses has increased due to wider product range, emphasis on shorter lead times and constant changes in customer demand with changing dynamics of the country.

In the recent study done by World Bank, India has jumped 19 positions in the Logistics Performance Index (LPI) which means India is on the growth path as far as the Logistics handling capacity is considered. Also, in 2017, India made the highest ever jump to come within the top 100 countries in the “Ease of Doing Business’ index of the World Bank. This indicates that, India is preferred by the world leaders to set up their businesses keeping in view the ability India withholds.

Although India is on the path of technological advancement, it needs more efforts to be taken to be at par with the other developed countries higher up the order. Out of the many fields, warehousing and logistics management is one such important field that needs attention. The greater investment opportunity in the warehousing sector will offer a better investment return and lead to the growth of business in India. The warehouse industry in India is growing at a rate of 10 percent every year. Considering the current scenario, the growth in Indian warehouse industry is led by various factors, prominent amongst them are:-

growth of manufacturing, engineering and service industry;

growth of e-commerce, e-retail, digitization, government thrust on cashless economy;

growing load of domestic consumption;

fast growing exports and international trade;

Growth in private and foreign investments with government’s Make in India Campaign;

Introduction of GST integrating India into a unified market;

Increase in trade through foreign investments in the SEZs(Special Economic Zones)

Growth in openness of the Indian economy and market integration;

According to studies, Indian logistics market is expected to grow at a CAGR of 12.17% by 2020 driven by the growth in the manufacturing, retail, FMCG and e-commerce sectors. About 80% handling and warehousing facilities are not mechanized and traditional manual methods clearly indicate that there is an acute shortage of organized and good quality warehousing.

Why innovating in warehousing is crucial?

The major reasons that indicate innovating in warehousing and logistics management is crucial can be comprehended as follows-

Labour Problems- Labour in India though available in large number as well as being cheap, it is illiterate and highly unskilled. Compared to other countries, labour in India are not capable of receiving advanced industrial training, understanding problems in industries and working towards its own interest and those of nation as a whole. Hence, there are issues of labour union, regulation issues and differences between labour unions and company management. Another issue is the inadequate facilities available at the training centers because of which the percentage of trained workers in Indian industry is very low.

Bulky Material- Industries like textile, iron and steel industry etc. handle huge quantity of bulky material every day. A large workforce is required to handle such huge quantity and managing such a large workforce requires efficient managers. This increases labour costs, material handling costs, inventory costs and demands huge space for storage.

Environment issues- With mass productivity being the prime moto today, industries face problems of space availability, land issues etc. Sometimes challenging environment to work in like in cold storages, high work temperature areas also hinder the productivity of workers. In such cases replacing man with machines can be a boon.

Solution to problems of Warehousing

Automation and optimization are key to Innovations in warehousing.

Harnessing the power of technology and maximizing a facility's potential can help overcome the drawbacks. This demands companies to improve their warehousing facilities and advancing their logistics handling with efficient supply chain management environment. One such expert in material handling solutions and logistics management is Daifuku.

Daifuku, provides its expertise in utilizing the warehouse space optimally with its custom-made solutions. Daifuku’s AS/RS helps pace up the movement and use the right amount of space with the least human dependency.

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The Impals

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Is Marketing really required to sell quality products?

There’s a saying by Nick Besbeas of LinkedIn fame that “Today it's important to be present, be relevant and add value." Your quality product sure adds value to the customers’ choice and money. But marketing that quality product ensures that its presence and relevance remain intact in customers’ minds.      

 Nowadays, Marketing has become an integral part of any business. In fact, marketing of products in this modern era has lot of aspects associated with it. With the development of technological miracles, digital marketing has become very effective tool for marketing. For example, in 2014 Parliamentary election, the BJP adopted various strategies/approaches and during these strategic formations BJP experimented with digital marketing and social media marketing techniques quite effectively.

 Despite the fact that Mr. Narendra Modi was an effective leader, marketing him effectively was very much fruitful. We can apply this analogy for marketing of good-quality products as well. Quality products will almost always satisfy the customers. But, marketing the quality products will increase the brand- awareness for them leading to capture larger customer base to use the products. And, as the products are of good quality, it will always help to increase the product sales. As we know quality is defined by the producer but it is ultimately judged by the customer so it is very necessary to market the quality product

 Generally a simple perspective people used to follow while selling a quality product is that “A good product sells itself and selling is easy” but it is a big myth, especially the product experts/technical experts of the companies never give credit to the marketing and selling practices of that product. They feel that if products are technically strong, fulfilling the needs, then marketing will be of zero use.

 However, with the use of various tools nowadays like Google Analytics, the customer behavior can be tracked and accordingly actions can be taken to market some product as per the customer behavior. This customer-centric marketing is a very effective way of marketing products very economically. It is expected that because of good quality of products, the customers already using the products will remain loyal with them. But, effective marketing will increase the customers which will ultimately increase the sales.

 So, effective marketing actually complements good quality products, ensuring loyalty of existing customers in tandem with attracting new customers.

 For More Details Visit -

IMPALS MARCOM LLP| 2nd Floor, ARIANA, Above Unnati, Near New Poona Bakery, Bhumkar Chowk Marunji Road, Wakad, Pune - 411 057 India

| Tel: [phone]  Visit : www.theimpals.com

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The Impals

The IMPALS, first, understands the clients’ needs and strategize accordingly. Our work doesn’t stop there. Here, at The IMPALS, we go a step further and understand our clients’ clientele. We understand that the clientele of a business is an integral part in order to run a successful business.

Website Developement- We provide Best Quality web designing and developemnt.

Digital Marketing- For your widespread online presence, we do the customized application of our deep knowledge in Search Engine Optimization (SEO) and Search Engine Marketing (SEM) and Pay per Click (PPC).

Content Marketing- The IMPALS assists you for content development and content marketing for your brand. It provides you with an edge in customize content which communicate across to target audience through the right communication channels. From impactful conceptualization to creating impact through promotions, we do it all for your brand’s content marketing.

Content Development- The IMPALS assists you for content development and content management of your brand. The content creation is done with certain parameters – the content should be SEO friendly, reader-friendly – serves the agenda of the business with the help of content marketing.

For More Information Visit @ www.theimpals.com

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Daifuku as a world leader in material handling automation

Daifuku as a world leader in material handling automation, offers a complete solution, from consulting and concept creation to design, manufacturing, installation, and support. We put a lot of love into each and every component we build.

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Contact Us –

Daifuku India Private Limited

SLV House, 2nd floor, Plot No. 14, Sector 44, Gurgaon, Haryana 122 002 INDIA

91-124-4246027

Visit @ http://www.daifuku.com/in/solution/storage

     �

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Daifuku India has a range of unit load ASRS

Daifuku India has a range of unit load ASRS to respond to diverse storage needs, customized to fit the customers' specific installation environment and operating conditions.  Daifuku is known as one of the world's largest material handling and best selling automated solutions for  factory automation as well as warehouses and distribution centers. Designed as the center of an integrated material handling system, AS/RS delivers the speed and efficiency required for today's supply chain management (SCM) environment.

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Contact Us –

Daifuku India Private Limited

SLV House, 2nd floor, Plot No. 14, Sector 44, Gurgaon, Haryana 122 002 INDIA

91-124-4246027

Visit @ http://www.daifuku.com/in/solution/storage

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Daifuku is one of the largest global material handling solutions

Daifuku is one of the largest global material handling solutions for factory automation as well as warehouses and distribution centers. Designed as the center of an integrated material handling system, AS/RS delivers the speed and efficiency required for today’s supply chain management (SCM) environment. Daifuku AS/RS line includes the best selling unit-load for pallet-size loads and the high speed mini-load for smaller items stored in totes or cases. Both offer high-density storage capacity in a compact footprint.

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Contact Us –

Daifuku India Private Limited

SLV House, 2nd floor, Plot №14, Sector 44, Gurgaon, Haryana 122 002 INDIA

91–124–4246027

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Daifuku Mini Load Automated Storage and Retrieval System

Daifuku India Private Limited

Daifuku Mini Load Automated Storage and Retrieval System provides fast and efficient storage and retrieval for containers, trays, cases and bins. Its high speeds ensure timely inventory supply for both order-picking and manufacturing operations. The mini-load is user-friendly and can be easily integrated into existing material flow systems. Mini-load ASRS helps in space optimization and efficient Material Handling. Daifuku is known as one of the world's largest material handling and best selling automated solutions for Factory Automation as well as Warehouses and distribution centers. Designed as the center of an integrated material handling system, AS/RS delivers the speed and efficiency required for today's supply chain management (SCM) environment.

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 For more information, visit http://www.daifuku.com/in/solution/storage

Contact Us –

Daifuku India Private Limited

SLV House, 2nd floor, Plot No. 14, Sector 44, Gurgaon, Haryana 122 002 INDIA

91-124-4246027

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Daifuku India Private Limited

Daifuku India Private Limited

Daifuku Mini Load Automated Storage and Retrieval System provides fast and efficient storage and retrieval for containers, trays, cases and bins. Its high speeds ensure timely inventory supply for both order-picking and manufacturing operations. The mini-load is user-friendly and can be easily integrated into existing material flow systems. Mini-load ASRS helps in space optimization and efficient Material Handling. Daifuku is known as one of the world's largest material handling and best selling automated solutions for Factory Automation as well as Warehouses and distribution centers. Designed as the center of an integrated material handling system, AS/RS delivers the speed and efficiency required for today's supply chain management (SCM) environment.

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 For more information, visit http://www.daifuku.com/in/solution/storage

Contact Us –

Daifuku India Private Limited

SLV House, 2nd floor, Plot No. 14, Sector 44, Gurgaon, Haryana 122 002 INDIA

91-124-4246027

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Daifuku India Private Limited

Role Of Daifuku India Private Limited  

Daifuku provides solutions that can help industry warehouses to optimally store and retrieve raw materials as well as the finished goods. AS/RS helps in maintaining the inventory of stored goods, managing the cost of the required goods. One can track the system and have the data of each item stored or retrieved from the system. Some of the advantages also include consolidating the stocks in the warehouses and controlling demand variation. Moreover, as consolidations of the warehouses happen, the volume per warehouse will go up drastically which will be difficult for a human to handle without committing errors. 

Daifuku AS/RS system, a technology-based storing system, can prove beneficial in the long-term for the industries. It helps in providing improved service level at better costs in overall supply chains.  AS/RS also helps in the rapid movement of goods in storing and retrieving. As the system is automated, it reduces the requirements of the workforce and increases safety.Also, AS/RS system helps in increase of productivity and accuracy levels.

 About Daifuku

Since 1937, Daifuku has been world-class Automated Materials Handling Company – conveying, storage, sorting, picking and controls. We have a global network of offices and subsidiaries that offer design, engineering, sales, installation and commissioning of an Automated Storage and Materials Handling System.

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 For more information, visit http://www.daifuku.com/in/solution/storage

Contact Us –

Daifuku India Private Limited

SLV House, 2nd floor, Plot No. 14, Sector 44, Gurgaon, Haryana 122 002 INDIA

91-124-4246027

http://www.daifuku.com/in/solution/storage

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Daifuku Co. Ltd

Daifuku Co., Ltd. is an experienced world-class Automated Materials Handling company. The 3 state-of-the-art factories in Japan design and manufacture high quality material handling equipment. We have a global network of offices and subsidiaries that offer design, engineering, sales, installation and commissioning of an Automated Storage and Materials Handling System.

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Daifuku Co. Ltd

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Teknoseal Engineering Solutions

With the current trend of increasing use of plastics in automobile for weight reduction and increased electronics in vehicles, impregnation of electrical wire harnesses and plastic moulded connectors have gained much importance.

Wire harnesses are impreg sealed against porosity. These wire harnesses are of different lengths, contain wires of different thicknesses, and are made by Tier 1 suppliers such as Delphi, ATPI, Siemens, Group Dekko, Sumitomo and Federal Mogul and many more.

The Reason we do it -

As we know almost all molded or cast products consist of porosities, which contains micro voids. Impregsealing your plastics using TSP 99 completely fills these openings to moisture proof. The procedure is also called vacuum impregnating.

When it first emerged in the 1940s, porosity was sealed with sodium silicate and styrene-based resins, and it was mainly used to mend metal castings which were found to have “leakers” in leak-test operations. Shortly after the commencement, the method was used for preventing corrosion in metal castings, powdered-metal parts, and other porous metal elements.

Now the process of prevention of corrosion for other porous metal component such as plastic composites and wood, were being done with potting materials. But by the 1980s, more easily adaptable and flexible resins came to the market for sealing these products.

Wire electrical cables and individual insulated wires tend to have porosities within rubber and plastic insulation coating. When few insulated wire are adjacent to each other within wire harness, there are chances of sparking or short circuit between two adjacent electrical wires due to porosity in the insulation material. Hence it is an accepted practice to impregnate wire harness to avoid the situation.

Porosities in harnesses consist of micro porosities within the insulation coating. These porosities could be susceptible to trapping moisture that could lead to sparking and short circuit.

Low-viscosity impregnation sealant TSP 99 is effectively used to fill and everlastingly seal these minute openings in harnesses, which will prevent further corrosion and ensure long-term performance. TSP 99 requires heat up to 90°c to cure and this is a thermo-seal sealant.

The sealed up resin is a polymer that is flexible and durable. And it would never crack due to thermal expansion and has the power to endure common solvents such as glycol, oils, caustics and high uninterrupted operating temperatures up to 250°c

A procedure can seal the entire harness or just the tips or the ends. When the entire harness is sealed, it fills up the holes and gaps where wires touch the connectors or grommets.

The process involves impregnation of the wire harness vacuum impregnation machine. The wire harnesses are submerged into the sealant part and under the application of vacuum. The porosities are sealed using the Teknoseal TSP 99 sealant. After this impregnation is it is cured 90°c in hot water and impregnation sealant inside the porosities polymerizes and porosities are sealed.

The process of impregnation is very much needed in connectors. In the connectors, while the socket is made up of plastic, the internal pins are of copper and aluminium etc. In order to avoid the leakage path in the interface between the metal and plastic, impregnation is used, thereby making the components leak proof.

For More Services Please Visit Click –

www.teknoseal.comWith the current trend of increasing use of plastics in automobile for weight reduction and increased electronics in vehicles, impregnation of electrical wire harnesses and plastic moulded connectors have gained much importance.Wire harnesses are impreg sealed against porosity. These wire harnesses are of different lengths, contain wires of different thicknesses, and are made by Tier 1 suppliers such as Delphi, ATPI, Siemens, Group Dekko, Sumitomo and Federal Mogul and many more.The Reason we do it - As we know almost all molded or cast products consist of porosities, which contains micro voids. Impregsealing your plastics using TSP 99 completely fills these openings to moisture proof. The procedure is also called vacuum impregnating.When it first emerged in the 1940s, porosity was sealed with sodium silicate and styrene-based resins, and it was mainly used to mend metal castings which were found to have “leakers” in leak-test operations. Shortly after the commencement, the method was used for preventing corrosion in metal castings, powdered-metal parts, and other porous metal elements.Now the process of prevention of corrosion for other porous metal component such as plastic composites and wood, were being done with potting materials. But by the 1980s, more easily adaptable and flexible resins came to the market for sealing these products.Wire electrical cables and individual insulated wires tend to have porosities within rubber and plastic insulation coating. When few insulated wire are adjacent to each other within wire harness, there are chances of sparking or short circuit between two adjacent electrical wires due to porosity in the insulation material. Hence it is an accepted practice to impregnate wire harness to avoid the situation.Porosities in harnesses consist of micro porosities within the insulation coating. These porosities could be susceptible to trapping moisture that could lead to sparking and short circuit.Low-viscosity impregnation sealant TSP 99 is effectively used to fill and everlastingly seal these minute openings in harnesses, which will prevent further corrosion and ensure long-term performance. TSP 99 requires heat up to 90°c to cure and this is a thermo-seal sealant.The sealed up resin is a polymer that is flexible and durable. And it would never crack due to thermal expansion and has the power to endure common solvents such as glycol, oils, caustics and high uninterrupted operating temperatures up to 250°cA procedure can seal the entire harness or just the tips or the ends. When the entire harness is sealed, it fills up the holes and gaps where wires touch the connectors or grommets.The process involves impregnation of the wire harness vacuum impregnation machine. The wire harnesses are submerged into the sealant part and under the application of vacuum. The porosities are sealed using the Teknoseal TSP 99 sealant. After this impregnation is it is cured 90°c in hot water and impregnation sealant inside the porosities polymerizes and porosities are sealed.The process of impregnation is very much needed in connectors. In the connectors, while the socket is made up of plastic, the internal pins are of copper and aluminium etc. In order to avoid the leakage path in the interface between the metal and plastic, impregnation is used, thereby making the components leak proof.For More Services Please Visit Click – 

www.teknoseal.com

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GST: The Big Game Changer! Impact of GST on Warehousing Industries

GST is one of the greatest reformations in the history of Independent India. It is a major initiative for economic growth and infrastructural development of the nation, ensuring a favorable climate for the business and business operations. All the comprehensive indirect tax levied on manufacturing, sales, and consumption of goods as well as services has been replaced by a single Value-Added Tax, Goods and Service Tax (GST)proposed at the national level, exempting the cascading effect of taxes over the production and supply chain. These changes will encourage the new value chain decisions, redesigning of the supply chain, reduced transportation timing, and consolidation of warehouses that will further help the warehousing and logistics industry attain great heights.

In the month of July’2017, the government of India introduced GST (Goods and Service Tax), a uniform taxation policy aiming to simplify trade tax, created a nation-wide ripple of changes in the market operations. It has a far-reaching impact on manufacturing and other principle industries, as GST replaces all the taxes such as central sales tax, state-level sales tax, the octroi, stamp duty, entry tax, telecom license fees, taxes on sales or consumption of power, luxury tax, turnover tax, lottery tax, transportation taxes on goods & services, etcetera, that were levied on the whole process from the production, to storing, to transportation, to the retail end-sale of the product, and to its consumption.

Impact of GST on Manufacturing Industry

The effect of multilayered taxation has hovered upon the manufacturing industries and caused low growth rate. To escape the comprehensive taxation policy, the industries have been motivated for setting up the warehouses in various states, which would help them cut the cost down on various taxes and hence, on the production cost. Manufacturers found the cumulative cost of setting-up warehouses at various places better than paying these taxes. It had not only led to a huge investment in the storage houses or go-downs, which were small and unorganized warehouse management. Hence, such distribution channels had to face a lot of mismanagement and discrepancies in their trade.

With the coming of GST, the manufacturing industries are required to pay an integrated taxation amount, relieving the burden of multiple taxes on state boundaries and retailers. This charts out all the possibilities of the hidden taxes. Now, the backlash of GST is that manufacturers will fail to cut costs of the production. Now, any extra charges on products shall be questionable.Hence, there is a severe cost cut for these manufacturing industries, the profit share of these company has been cut by a considerable amount. The concerns of the manufacturing industries have been shifted to the availability of resources, labor, and fast transportation, and are no more preoccupied with the VATs (once applicable on the goods and services).

 Impact of GST on Warehousing & Logistics

Among all the industries, the warehousing industry has been enrolled as the beneficiaries of the new tax regime. The warehousing industries play a major role in the economic growth and can actually prove a catalyst in realizing India’s dream for manufacturing industry and initiative such as ‘Make in India’ projects.

Warehousing and logistics have been an integral part of any business strategy planning. Following are the ways GST will help aid to Warehousing & Logistics as well as manufacturing industries.

·Revision in Supply Chain

The biggest opportunity in the sector is the major expansion of the sales ambit across the country. The new tax regime will accommodate a flexible and leaner sales chain. It would not only annihilate the multiple taxes, mitigating the cascading impact of these taxes, but it will also eliminate inter-state check-posts, ensuring the transportation easier, smoother and credit-free process.

Lower Production Cost

The new taxation policy has significantly increased the consumption of these goods as the production cost and profit share have been cut down. The cost of these products shall now be reasonable to the customers, as there are no hidden taxes or loopholes, all the expenditure in the production/manufacturing, transportation, storage, and sales are now perceptible.

Efficient Bulk Handling

The manufacturers can now indulge in the heavy productions inputs and outputs.  The development in the warehousing will allow and accommodate a large number of stocks efficiently, as warehousing and logistics industries can adopt efficient practice such as bulk-breaking and cross-docking.

Centralized Hub Operations

GST will also alleviate all the miscellaneous concern of the manufacturing industries and can focus on great consumption base across the country. Now, the small warehouses can be clubbed with the big ones to make them more efficient and technology-based warehouses, saving the land area. The manufacturing industries can operate their sales under a central warehouse, rather than various ill-functioning warehouses establishments. Furthermore, this will result in larger and more managed warehouses, better transportation, and increased resource availability.

 Hi-Tech Warehousing Handling

With the recent alterations in the taxation policies, the manufacturing industries would rather be motivated to set their own grand warehouses or outsource to the third-party warehouses that are equipped with technology-based systems, closer to their consumer base, easier transportation and better availability of resources. The warehouse and logistics industries can re-engineer and re-design hi-tech mother warehouses, which can facilitate manufacturing industries. They would enough be equipped for value-addition services, fast-tracking, automated sorting & picking, and advanced retrieval systems.

 Role of Daifuku

Daifuku provides solutions that can help industry warehouses to optimally store and retrieve raw materials as well as the finished goods. AS/RS helps in maintaining the inventory of stored goods, managing the cost of the required goods. One can track the system and have the data of each item stored or retrieved from the system. Some of the advantages also include consolidating the stocks in the warehouses and controlling demand variation. Moreover, as consolidations of the warehouses happen, the volume per warehouse will go up drastically which will be difficult for a human to handle without committing errors.

Daifuku AS/RS system, a technology-based storing system, can prove beneficial in the long-term for the industries. It helps in providing improved service level at better costs in overall supply chains.  AS/RS also helps in the rapid movement of goods in storing and retrieving. As the system is automated, it reduces the requirements of the workforce 

and increases safety.Also, AS/RS system helps in increase of productivity and accuracy levels.

The significant benefit of GST is that there are no multiple taxes and are brought under GST, relieving the burden on the industries. In the big picture, GST definitely has a positive impact on warehousing industry as well as manufacturing industries.

 About Daifuku

 Since 1937, Daifuku has been world-class Automated Materials Handling Company – conveying, storage, sorting, picking and controls. We have a global network of offices and subsidiaries that offer design, engineering, sales, installation and commissioning of an Automated Storage and Materials Handling System.

For more information, visit http://www.daifuku.com/in/

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About the Author

Mr. Asim Behara is presently COO at Factory Automation & Distribution Automation, Daifuku India. He joined Daifuku as a General Manager at FADA and procured multimillion-dollar projects within the first 2 years of operations. 

 He is a business veteran, a guest speaker at various industry platforms such as CII, ASSOCHAM, CEMAT, IWS, and Symbiosis University and an expert in automated storage & retrieval systems and material handling systems. He carries an experience in varied markets such as India, US, Europe, & Japan for helping companies set up market entry strategy for new technologies and services.

 Contact him @ https://www.linkedin.com/in/asimbehera/