Manufacture of Thermoplastic Splint and radiotherapy position, similar to that of Aquaplast, Orthoplast, Roylan, Ezeform, qfix...,

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Manufacture of Thermoplastic Splint and radiotherapy position, similar to that of Aquaplast, Orthoplast, Roylan, Ezeform, qfix...,
This family wanted the support of thermoplastic splint with the comfort of neoprene, so I combined both.
I made the custom splint in a traditional manner by tracing her hand, melting aquaplast, and forming it to her hand. I left the forearm trough as a plastic stay to keep the wrist straight.
I measured her forearm for the neoprene and sewed straps and d-rings to it. I attached the neoprene to the aquaplast with rivets because I thought it would be the most secure option. I lined the inside with padding to make it nice and comfortable.
I used 1/16″ aquaplast and there is a little give to them. I find a slight dynamic component is so important. The client tolerates them well and is maintaining her range of motion.
Commercially available adaptive aids rarely work for pediatrics. I made these 3 tools to help with the difficult task of buttoning pants. Two of them are modifications to existing aids available: the button hook and the zipper pull. The third one (to my knowledge) is my own design, for these purposes I will call it the loop hook.
Primary task limitations: unable to reach button, difficulty pinching/grasping, and decreased upper extremity/grasp strength
Initially, I wanted to combine all tools into one, but it worked better for this client to use all 3 separately. I formed a triangle handle, a T-handle, and another handle that looked like an anchor. The T-handle worked the best for her. I was also trying to make it as compact as possible. I formed all of them out of Aquaplast pellets, but continually had to reheat them to make them longer. I used binder clips and heavy duty paper clips to form the metal parts. I used pliers to bend them.
For the button hook, I kept the shape of the large heavy duty paper clip because it seemed to work better with jean buttons.
For the zipper hook, I added a straight piece of metal to help with pushing the zipper down. This piece needed to be bent on the inside of the plastic or it fell out.
The loop hook was formed by bending a binder clip and was used for 3 purposes. When the client was zipping the zipper up, they used the loop hook to stabilize the pants at the bottom as they were unable to reach that far down. They also used it simultaneously with the buttonhook. For unbuttoning, the loop hook would hook onto the button hole and would help pull the button hole away from the button, as the button hook pulled in the opposite direction. When buttoning, the button hook would go through the button hole first, attach to the button, then the loop hook would hook onto the button hole, both tools would be pulled in opposite directions, and “voila!” pants are buttoned. Sounds confusing, but the client picked up on it right away. :)
Future implications: 3D printing could make some of these individualized adaptations quick and easy. Contact me if you’re interested in collaborating.
I work with a 7-year old girl who was born with bilateral absent radiuses (bones of the forearm). She was having difficulty pushing her pants down to use the bathroom. We practiced using a dressing stick, which facilitated her independence well. I didn't want her to have this long contraption to take to school. I'm pretty sure they make something similar commercially, but I only had access to this one. So, I sawed it in half, drilled small holes in each end of the stick, and threaded an elastic string through it. I used Aquaplast to form the neck, being careful it permanently adhered to only one end of the sticks. She is now able to take it to school in her backpack.