Precision Installation: Vibration Isolation Using Dynemech Air Springs and Inertia Mass
Mounting Measuring Machines on Dynemech Membrane Air Springs with Inertia Mass Can Achieve Vibration-Free Accuracy
A complete Dynemech DLPM system consists of three master pneumatic isolators for 3-point Precision Levelling. Each pneumatic damping isolator consists of a levelling valve which is the load sensing and height controlling element.
Systems are supplied with automatic height control valves, tubing and all other pneumatic accessories necessary for complete system installation.
Dynemech DLPM Mounts have minimal setting time. Isolation Characteristics: Natural Frequency for the Pneumatic Isolator Vertical - 4-6 Hz Damping: Vertical (AdJ.) - 6% - 20%, Horizontal- 5% -6% Levelling Accuracy of + 0.15 mm/m and + 0.015mm/m is available.
Why It Is Important?
Precision measuring tools, such as computerized measurement machines, profilometers, or laser-based systems, are so sensitive that even the smallest vibration can cause the findings to be inaccurate. These kinds of machines have to be mounted on something that keeps them completely static, even when the rest of the world is not moving.
Dynemech Membrane Air Springs come into play at this point in the process. They create a platform that is quiet, sturdy, and precisely balanced, which allows your equipment to perform at its highest level. This is made possible by the combination of a substantial mass of inertia.
What exactly is contained within the package?
It is the Machine of Precision
Your sensitive, high-precision equipment, which often measures in microns or nanometres, is what you have here. More than anything else, it is most important to have stability.
Membrane air springs made of Dynemech Anti Vibration Technology
These mounts are not like any other out there. They make use of compressed air and flexible membranes in order to decouple the equipment from low-frequency vibrations, which can be caused by surrounding machinery, foot traffic, or even the motion associated with the structure itself. As a means of ensuring that everything remains level, they also self-level.
Block of Inertia and Mass
Consider it to be a massive stabilizer, a substantial chunk of granite or concrete that is placed beneath the machine. Its purpose is to give stability and to absorb vibrations by its presence. Its ability to endure motion improves in proportion to its weight.
What the Whole Pieces Fit Together
1. Getting the Base out of the way It is prepared to have a stable and level base. In the event that it is required for the inertia block, a pit is produced underneath it.
When it comes to the installation of the air springs, the Membrane Air Springs are properly aligned on the base in order to ensure that the weight of the system is distributed well.
3. Mounting the Inertia Mass The inertia block, which is somewhat hefty, is placed on top of the Air Springs in a very careful manner. The effect of this stage is the increase of dampening power as well as the grounding of the entire system.
4. Adjusting the Position of the Measuring Machine The measurement machine has been adjusted so that it is now positioned on top of the inertia block. Everything is perfectly aligned and adjusted all the way through.
5. Establishing a Connection to the Air Supply The air springs are connected to a pressurized air supply that is equipped with auto-levelling controls. As soon as the machine is finished being filled, they immediately begin isolating it.
Final Checks o the entire arrangement is put through vibration damping and measurement accuracy checks before being given the final approval. Any tweaks that are made at the very last minute are done here to ensure the best possible performance.
Why This Configuration Is So Effective?
The reduction of vibration helps to avoid low-frequency disruptions, which can have an effect on accuracy.
Self-levelling is a feature that automatically maintains the stability of your machine, even when the load changes.
• Maintenance-Free: Once the Air Springs have been installed, they require very little to no maintenance at all afterwards.
• Enhances Results: It provides a platform that is devoid of distracting noise, allowing for the most precise readings possible.
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