May 3, 2023
Xylan® Coatings are a family of fluoropolymer coatings designed for use on various types of OEM components.
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Xylan® Coatings are a family of fluoropolymer coatings designed for use on various types of OEM components.
Hydraulic cylinder piston rod with induction hardened and chrome plating on the surface to ensure the hardness. Get a quote now.
Material: AISI 1045, 4140, SS304, SS316, and other carbon steel, alloy steel, and stainless steel.
Plating on the surface: nickel, chrome, ceramic.
Plating thickness: 0.02mm to 0.07mm.
Other processes: quenching and tempering, induction hardened.
The basic hydraulic cylinders parts include hydraulic cylinder barrel, piston rod, piston, guide sleeve, end cap, clevis, and so on.
Every hydraulic machine relies on the pressure from a hydraulic fluid for its operation, the basic common component used in these machines that converts fluid pressure into linear actuated motion is the hydraulic cylinder. Today, we will explore the basic hydraulic cylinder parts and understand their functional mechanisms.
Cylinder components manufacturer with CNC machining centers. High precision and quality guaranteed. Get a quote now.
JW GROUP supplies various ranges of cylinder components or parts for hydraulic cylinders and pneumatic cylinders that applicated in different industries. They include cylinder barrel/cylinder sleeve, piston rod/cylinder shaft, head cap/gland sleeve/bush, end cap, trunnion, clevis, flange, seal kits, and so on. Production is to be proceeded as per customers' customized design drawings or requirements. JW also provides free design services as a value-added service.
Hydraulic cylinder head manufacturing, as per your drawing or requirements. High precision and easy to install. Get a quote now.
The cylinder component parts JW HYDRAULIC supplies include:
Cylinder barrel.
Cylinder head.
Cylinder piston.
Cylinder end cap.
Piston rod.
Clevis.
Flange.
Trunnion mounting block.
Other custom parts.
Double Hardened EN19 Piston Rod | Aariv Precision
The function of any piston rod is to receive thrust produced by the combustion engine and transmit that force to the crankshaft through connecting rod. Piston rod also act as a seal between the combustion engine and the crankshaft. This seal ensures that high pressure produced by the combustion is not directly transferred to crankshaft. Piston rod also guides the force to crankshaft in a controlled manner to produce linear motion as per the need of production.
To ensure that a piston rod functions properly there should be some qualities of the material of piston rod.
It should be rigid enough to handle high pressure. But the material of piston rod should be sturdy but lightweight to minimize the inertia forces so that the piston rod can attain higher engine speeds.
The piston rod needs to have smooth finish so that minimum noise is produced during warming up and operation of single acting hydraulic cylinder.
The material of the piston rod needs to have good thermal conductivity so that heat generated during operation can be transferred.
The material of piston rod should be resistant to corrosion.
The piston rod should be of small size so that the size of the cylinder can be kept to minimum possible size.
The piston rod must be durable for longer operation life.As it is discussed above, steel or stainless steel cannot be a good choice for making piston rod. That is why hardened steel alloys like EN19 is chosen for making piston rod. EN19 steel alloy is an engineering steel with good ductility. The EN19 is a high tensile steel with high shock resistance capacity. This specific alloy has good wear resistance and it can be further case hardened as per the need of specific job. EN19 is a high-quality steel alloy that is a preferred material when it comes to piston rod.
To make the EN19 piston rod more efficient it can be double hardened with heat treatment technique like tampering and chromium plating. These techniques make the already ductile EN19 piston rod further hardened and these rods comes with smother finish. Double hardened EN19 piston rods are best choice for maximum output, minimum load failure and smooth operation.
Once the chrome plating layer on the piston rods is damaged, you can try to repair it by following the steps mentioned in this article.
The piston rod is one of the important parts of the hydraulic cylinder, especially in large crane equipment, because of the large size, it will inevitably cause surface damage such as strains, bruises, and peeling of the chrome plating layer during use. Once the surface of the chrome plating piston rods is damaged, it may leak oil, or damage the oil seal, causing the hydraulic cylinder to fail to operate normally. Therefore, it is very important to know how to repair it.
Cylinder component Factory. We supply cylinder barrel; Piston rod; Piston; Cylinder head; Cylinder base; Seals and other components.
Replacement of cylinder component for industrial hydraulic cylinders. We provide forged, cast, and machined parts including cylinder barrels, piston rods, cylinder heads, cylinder glands, and so on.