It’s quick restoration time!
Back when I took my trip to Washington state to pick up that collection of vacuum tubes, I also grabbed a bunch of potentiometers. Included in that collection were a couple really old porcelain ones. As you can see from the pictures, they were in pretty bad shape.
As I mentioned in my previous post, it’s been a rough couple of months and I needed something to do that I could finish quickly for that sense of accomplishment. So a few nights ago I decided to try to restore one of them.
I started by figuring out how to take it apart. The knob had 2 set screws which had rusted to the point they were fused with the shaft. At first I tried drilling out the screws to see if I could get the knob to loosen, but that didn’t work. So I ended up just using a hacksaw to cut through the shaft. This took almost half an hour. I need to get a new hacksaw blade. :\
Most of the metal parts had rusted pretty badly and the spring that held the wiper (bent copper part in the last pic) to the contact (copper ring under the bent metal part) had disintegrated. My wife had given me some steel wire at some point (I don’t remember why) and I was able to use that to create a custom spring.
Then I had to drill out the rivet that held the contact to the porcelain body. After that I de-rusted all of the parts and polished up the copper. Lastly I put the whole thing back together and now I’ve got a working 2500ohm potentiometer that I can use for... something. Huzzah!
That’s it for now. Work will continue on the Philco 39-45 when I’ve got some time and energy for it. Until then, stay tuned!