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@technocratplasma-blog1
India's leading manufacturer, Supplier, Trader & Exporter of Plasma cutting & Welding Machine, CNC Pipe Plasma/Gas Profile cutting Machine, MMA/TIG, MIG/MAG CO2 & Submerged Arc Welding Machine, Cutting & Welding Automation since 1990.
Technocrat Plasma System, Automated CNC Plasma Cutting Machines Manufacturer, Supplier & Exporters in Mumbai India Since 1990. Offer wide range of CNC Plasma Cutters like CUB, PANTHER & PUMA Machines, etc.
How to take care of a CNC plasma cutting machine?
In the list of Murphy’s Law, one statement pointed, out how things can go wrong in the most unexpected time. To rule out, such events- One has to take care of the tools and equipment so that it doesn't give up where it is required-the-most. When the mechanical apparatus is a CNC plasma cutting machine, then one needs to be extra careful to rule out the occurrence of such events. Here's are points stating how to do that?
The torch body should be cleaned on-time
The preventive step includes de-installing the torch parts from Plasma Cutting Machine and examining the inside for any noticeable defects or underlying faults. Check, if there's any sign for mechanical injury in the device. Use a cotton swab and a stable electrical contact cleaner to clean the inside surface of the torch. After disconnecting, check the fixtures & fittings for leaks or damage. Blow out the pile of (unwanted) metal dust, if it's accumulated, there.
The right way to clean torch leads
If Metal dust remains in the CNC Plasma Cutting Machine in its accumulated form, can cause hindrance in terms of power needed to light the plasma arc. Use a soft material such as a cotton swab to wipe out metal dust and dirt. By blowing air through the entire length of the(long) torch removes any stuck impurities from the device. Check for hoses, exposed wires, cracks in the surface that might be now visible.
The process to clean the power supply
Cleaning the power-unit is a must since the entire operation on the device depends on it. Make sure the air that's blown, for cleaning is clean and dry. Metal dust is a common problem encountered, in this device- Look for any faults in Contractors, relays, and spark-gap assemblies. If the air filter in the power supply looks critical, then replace it.
Make sure that the cooling component present in the torch is in working condition
Portable Plasma Cutting Machine India using water-cooled torches– inspect the tank for determining the flow of the coolant, any abnormalities required consideration. Make sure that the return flow is proper and is as defined in gallons per minute. Check the flow switches if it's functioning correctly— faulty coolant flow can heat the torch to a severe extent. Inspect, and verify coolant filters, pump screens are in the working state by cleaning them.
The process to check plasma and the quality of water present in the system
Gas quality is vital when it comes to maintaining a healthy life of the Portable CNC Plasma Cutting Machine India. In TEST mode, check the quality of the gas by holding a clean (fresh) paper towel under the torch while gas is coming out through it. Check for any contaminants, such as water, oil, or grease. A right state of the water needs to be maintained, such that the hardness doesn't cross 8.5ppm use softener if the water is too hard.
Conclusion
Make sure the device is functioning correctly in the safety limit. Ensure that the mechanical stops aren't in bad condition if they are then, consider replacing them.
Technocrat Plasma, We offer best CNC gas cutting machine which are suitable for both field and in house works. Browse us online for more details.
We offer MIG/MAG Co2 welding machine which has Welding process in which an electric arc is formed between a consumable wire electrode and the work piece metal, which heats the work piece metal, causing them to melt and join
Key differences between plasma cutting machines and laser cutting machines
To start differentiating between the two you first need to be acknowledged with their fundamental aspects before conducting a comparative study.
Laser Cutting Machines
They use high powered computer controlled lasers while adding nitrogen, oxygen as well as carbon dioxide in the mix. The nitro-oxy mixture along with a computer operated laser beam helps to form slices of metals. The multi-purpose laser cutting machines can conduct a wide variety of jobs involving metalwork.
Plasma Cutting Machines
With compressed air and presence of inert hydrogen and nitrogen passing through confined nozzles at a high-speed, plasma cutting uses a combination of gas with high and concentrated pressure. Their combined effort is what makes slices of metal so precise and powerful. A CNC Plasma Cutting Machine generates the ionized gases known as plasma which are electrically conductive. With plasma, you can get through metals that cannot be sliced incendiary applications.
The Comparative Study
While it is stated that plasma uses high and concentrated application of pressure and gas, it can be summed up as thermal cutting machinery. Consisting of compressed air as the fundamental working principle, plasma machinery relies on high temperature and a plasma arc transmitting heat at high speeds. Many Plasma Cutting Machine Manufacturer In Pune have claimed to slice off metals like stainless steel, copper, aluminum as well as those that can’t be pierced through with flame based applications. It is generally utilized in work of construction as well as installation of mechanical appliances with their maintenance. The thermal cutting device can cut metal with its partial melt or can form a narrow slit with its high-speed inflow of air.
On the other hand, laser machines don’t have such thermal intricacies and instead relies on a computer operated laser beam. With its high-density beam falling on the surfaces of metals, the laser cutting machines can cut thousands of metals at a short period of time. The highly pressured nitrogen and hydrogen releasing from the machines will melt surrounding substances from the slit created by the beam. The intensive beam is invisible to the naked eye which does not require much post-processing.
On comparing the two pieces of machinery plasma may seem a bit strong than lasers. While being ahead of laser on brutal force Plasma Cutting Machine India are lagged behind in accuracy. Though have the ability to cut through thick chunks of metal the application slags in scraping. Laser, on the contrary, can be much more accurate as near as 0.01mm but can only be used to process sheets of metal. Secondary processing is mandatory in a plasma machine but not required in laser cutting machines.
It leads to another point which is the cost associated with the two applications. The base price of a laser cutting machine is a bit high than the plasma appliances. Plasma though being a bit cheaper has requirements of processing and recovery that supplements its overall cost. Thus it can be stated that the total cost of the two different applications bears an advantage on the laser users.
Conclusion
To sum up, laser utilizes the power generated from an optical light while plasma uses thermal application of compressed gas. It is better to be in touch with a reputed CNC Plasma Cutting Machine Manufacturers In Pune as they can provide the latest technology and up to date refined applications.
Automated CNC Plasma Cutting Machines Manufacturer, Supplier & Exporters in Mumbai India Since 1990. We have range of CNC Plasma Cutters like CUB, PANTHER & PUMA Machines.
We are leading manufacturer of semi automatic gas cutting machines with Heavy Duty Portable OXY-1 Flame cutting machines. Straight line or circular cuts upto 300 mm thickness. Bevel cuts upto 90 degrees
We are Manufacturer, Supplier & Exporter of Manual Plasma Cutting Machine and Automated CNC Plasma Cutting Machine in Mumbai India since 1990. We make plasma cutters to cut any metal in range of 0.5mm to 300mm.
We offer MIG/MAG Co2 welding machine which has Welding process in which an electric arc is formed between a consumable wire electrode and the work piece metal, which heats the work piece metal, causing them to melt and join.
We are Manufacturer, Supplier & Exporter of Manual Plasma Cutting Machine and Automated CNC Plasma Cutting Machine in Mumbai India since 1990. We make plasma cutters to cut any metal in range of 0.5mm to 300mm.
What to look for while buying a plasma cutting machine?
One looking for a plasma cutting machine needs to know, not only the working principle and components of it but also the process/methodology.
It can be said that the cost of plasma machines is declining and with portable, automated-CNC plasma cutting machines, smaller sized machines are flooding the market in the hardware appliance sector.
Here are some few points which you should double check before purchasing a plasma cutting machine:
· Power Output: This is a key characteristic which determines what it can cut. Say, if it’s a 120V machine providing 12 amps of output power, it will cut a 1/8 inch metal with ease! Hence for the ones who are looking for a stable output current from an air plasma cutting machine, it will be best to buy the one in which inverter is integrated.
· Cutting speed of the plasma cutter: The rate of cutting speed of any plasma cutter is calculated as IPM (inch per minute). Your nature of work and priorities will be the key which will determine what you need. One has to keep in mind in this way that two plasma cutter can detach through a ½ inch of a metal while one can cut the same in just a minute, while the other one can take just four or five to cut the same due to its slow speed. Air plasma cutting machine manufacturers in India are in abundance; hence, they are the ones who will provide you with the specs of cutting speed.
· The duty cycle of the plasma cutter: If you looking for the one which can perform long, time-consuming cuts or cutting in an automated setup such as a CNC plasma cutting setup, then the stopping/starting downtime becomes costly. Duty cycle is the amount of time in which a plasma cutter can operate continuously before coming to a halt to cool off. CNC plasma cutting machine manufacturers in India are available in both online and offline modes and through them, you may select the respective duty cycle for your machine.
· Torch: It’s an assembly of a high-voltage transformer and capacitors present at the front of your machine which generates the spark. If you are mostly working on a thin metal then you need to go for single flow torch and if your work involves large metal cutting then go for dual flow torch with a shielding gas.
· Choose the right consumables: After your initial purchasing is done, the spending is mostly done on the cutting tips and electrodes. CNC plasma cutting machine manufacturers in Mumbai, India are the ones which provide online deals which comes with a varied set of electrodes and also in the cheap price range. Even if you are using a modern CNC plasma cutting machine, a damaged tip can slow down your cutting speed.
Conclusion
To sum it all up, you must definitely look for these features in your plasma cutting machine plus a bit of market research will enhance your idea about what to look for according to your needs. If you are having a tight budget and also having limited time then get it online and start cutting your metal right away!
India's leading manufacturer, Supplier, Trader & Exporter of Plasma cutting & Welding Machine, CNC Pipe Plasma/Gas Profile cutting Machine, MMA/TIG, MIG/MAG CO2 & Submerged Arc Welding Machine, Cutting & Welding Automation since 1990.