Warehouse rack & equipment supplier

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Warehouse rack & ASRS Equipment manufacturer

We are one stop warehouse racking & agv, radio shuttle factory

Customized design available in #Visonstorage

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Why You Should Choose Automated Warehouse Storage?

What is Automated Warehouse Storage?

Automated warehouse storage combines computer and software management systems to automate the inbound, storage, and outbound processes of goods. Automated warehouses are the ideal solution for maximizing storage space profitability and precisely automating the storage and retrieval of different unit goods.

6 Reasons to Choose Automated Warehouse Storage

Increased Warehouse Space Utilization

Automated storage systems fully utilize the vertical space of a warehouse, increasing utilization by 200% compared to traditional warehouses.

Reduced Management Costs

Automated warehouse storage solutions require less manpower, significantly reducing human resource expenditures for businesses.

High Accuracy

The system automatically identifies and plans routes, reducing human error and improving accuracy.

Reduced Accident Rate

Automated warehouse storage uses robots for hazardous operations, reducing the risk of workplace injuries for workers.

Real-time Warehouse Data Monitoring

Automated warehouse systems typically integrate data analytics capabilities, enabling businesses to make more informed decisions regarding storage and marketing through real-time data analysis.

Enhanced System Flexibility

The modular design allows for flexible expansion and adjustment based on sales changes.

Classification of Automated Warehouse Storage

Semi-automated Warehouse Storage: Integrates manual operation with automated equipment technology. It uses partially automated systems such as "goods-to-person" and shuttle vehicles to assist humans in handling, storing, and picking goods.

Fully Automated Warehousing and Storage: Utilizes computer control systems, robots, and automated handling equipment to achieve automatic storage, retrieval, handling, and sorting of goods within the warehouse, requiring no manual operation throughout the entire process.

We have provided automated warehouse storage solutions to numerous factories both domestically and internationally. If your company needs to establish an automated warehouse, please feel free to contact us.

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Mezzanine Racking

What is Mezzanine Racking?

Mezzanine racking utilizes the upper space of a warehouse to construct an intermediate mezzanine level. It typically uses medium or heavy-duty shelving as the main support, with floor panels installed. It is commonly used in retail stores, production workshops, and the electronics industry.

Features of Mezzanine Racking

High Load Capacity: The main structure and floor panels of mezzanine racking are optimized for high and evenly distributed load capacity. Floor panels are often made of cold-rolled steel and patterned steel.

Easy Installation: No complex building materials or construction processes are required, and it does not damage existing facilities.

High Operational Efficiency: Goods are vertically transported to each level via forklifts, conveyor belts, and elevators.

Highly Customizable Storage Solutions: Mezzanine floors are highly customizable, allowing for the selection of different floor materials. Most design and load requirements can be met through customized mezzanine floor designs.

Common Types of Mezzanine Racking

Mezzanine Platform Racking

Uses racking as the main load-bearing structure, typically designed with 2-3 layers. The distance between floors is generally 2.2-2.7 meters, and the top floor height is 2.3 meters.

Cantilever Mezzanine Racking

The floor is supported by cantilever frames, suitable for storing long, narrow, or oddly shaped goods such as steel and sheet metal.

Mezzanine racking makes full use of warehouse space to increase storage area. By constructing multi-level platforms within existing space, it facilitates manual storage and goods management, effectively controlling warehouse management costs for businesses.

If your company is looking for a flexible and cost-effective warehouse storage solution, mezzanine racking is a good choice. You can contact our sales experts anytime to discuss and recommend the best warehouse racking solution for you.

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What is rack double deep

Double-deep racking (also known as double-depth racking) is a high-density storage system. Rack double deep designs standard beam racking with two rows of parallel racks, allowing pallets to be stored at two depths per aisle. Double-deep racking systems require specialized scissor lifts for accessing goods. While offering high warehouse utilization, it offers relatively lower flexibility in goods handling.

Benefits of Double Deep Rack

High Storage Density and Space Utilization: By placing two pallet depths side-by-side, double-deep racks double the storage capacity of standard beam racks, significantly improving warehouse space utilization.

Reduced Aisle Space: Double-deep racks minimize the number of aisles required, increasing storage density and optimizing warehouse layout.

Low Cost: Double-deep racks require no additional investment in warehouse expansion or new facilities.

Sturdy Structure and High Load Capacity: Constructed with high-quality steel, double-deep racks offer a stable structure suitable for supporting heavy goods, with each layer capable of bearing 2000kg~4500kg.

Industry Applications of Double-Deep Racks:

Food and Beverage Industry Suitable for storing large quantities of packaged finished products or raw materials, such as beverages and packaged foods.

Paper Industry Primarily used for storing large-volume paper products such as roll paper.

Tobacco Industry Double-deep racks, with their double-row side-by-side layout, can increase warehouse storage capacity by 35%, suitable for high-volume, low-turnover storage needs.

Manufacturing and Logistics Industries Double-deep racks are widely used in manufacturing and third-party logistics, supporting multi-variety, small-batch storage, suitable for ASRS automated warehouse applications.

There are many warehouse layout options. Jiangsu Vison Storage's professional tech team can help you design the most suitable warehouse solution for your needs, significantly reducing warehouse management costs. We are available 24/7. Contact us now to design rack double deep for your warehouse.

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Four way shuttle you should know

Four way shuttle is an intelligent warehousing and logistics equipment that can shuttle in four directions: front, back, left, and right within a plane, breaking through the limitations of traditional equipment single lane operations and greatly improving the utilization of warehousing space, up to a maximum of 35%.

Characteristics of Four way Shuttle

Multi directional transportation: Supports horizontal and vertical four-way travel, and improves storage space utilization through a multi vehicle collaborative system.

High precision positioning: Adopting a servo drive system, the positioning accuracy reaches millimeter level, stable operation, and high work efficiency.

Long working hours: Equipped with a lithium battery pack that supports short-term fast charging, a single charge can meet 24-hour continuous transportation.

Efficient collaboration: Multi device collaborative scheduling is achieved through wireless communication technology, supporting automatic charge and discharge management to extend battery life.

Application scenarios of four way shuttle

Logistics and Warehousing Four way vehicles can achieve automatic storage and retrieval of pallets or boxes, combined with stacker cranes, conveyor lines and other equipment, forming a "goods to people" picking system to improve storage efficiency. Optimize the path through AI scheduling system and support high-frequency inbound and outbound operations.

New energy industry Suitable for scenarios with high storage density requirements such as lithium battery production and photovoltaic materials. We designed and installed an ASRS solution for BYD factory, optimized warehouse algorithm transportation, and achieved a 25% increase in operational efficiency.

Medical industry In medical equipment storage, four-way vehicles can achieve high-density shelf management.

Cold storage automation solution The four way vehicle is suitable for fast access to temperature controlled products, ensuring the efficiency of cold storage logistics. The cold storage shelves and intelligent AGV equipment we provided to a large food processing plant in Thailand greatly improved work efficiency.

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Cantilever Racking Repair

Introduction to Cantilever Racks Cantilever racks are storage racks specifically designed for storing long or irregularly shaped items, suitable for storing pipes, profiles, sheets, etc. The main features of cantilever racks are structural stability and high load-bearing capacity. They consist of uprights and outward-extending cantilever arms, and the cantilever height can be freely adjusted to meet different needs.

Cantilever Rack Components They consist of uprights, cantilever arms, and horizontal supports. The uprights are typically made of H-beams or cold-rolled steel. The base is bolted to the ground by the uprights, providing stability. The cantilever arms are height-adjustable and connect to the uprights via plug-in connections.

Cantilever Racking Repair Tips

Keep Clean: Clean the racks regularly, especially the rails, promptly removing dust and debris to ensure smooth operation.

Tighten Connections: Regularly check bolts and connections to ensure they are secure, preventing the cantilever rack from wobbling due to loosening and ensuring safe use.

Moving Parts Maintenance: Regularly lubricate and maintain moving parts such as bearings on the racks to reduce wear and extend their service life.

Advantages of Cantilever Racks:

Versatile Storage: Suitable for storing long strips, pipes, profiles, and other items that traditional pallet racks cannot effectively store.

High Space Utilization: Suitable for warehouses with limited space and low ceilings, offering higher utilization than ordinary racks.

Easy Operation: With no uprights obstructing the front of the racks, it is convenient to use forklifts and manually for access.

Jiangsu Vison storage equipment ltd supply warehouse racking, ASRS automatic equipment. Customized solutions & free CAD design available.

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Selective Rack Design

Selective Rack Definition Selective racking is a single-deep pallet racking structure that allows access to any pallet in the racking system without moving another pallet. Selective pallet racking accommodates a wide variety of products, weights, and sizes and is easy to install and reconfigure. Today, selective pallet racking is one of the most common types of warehouse racking in most parts of the world.

Factors to Consider When Choosing Selective Racking The primary factor in selecting selective racking is the number of SKUs compared to the number of pallets actually stored. The greater the number of stock keeping units (SKUs) a business has, the more important selective racking becomes.

Advantages of Selective Racking In warehouses that store a large number of different products, each of which requires regular access, selectivity is a crucial storage system feature. With single-deep selective racking, any pallet in the warehouse can be accessed at any time without moving any other items.

Another major advantage of selective racking is its low management cost. Selective pallet racking is considered the most economical type of warehouse racking in terms of the additional storage space gained by the end user through racking installation.

Selective Racking Design

Determine the pallet size. Add the pallet's depth and width to the depth, width, and height of the load on top of the pallet.

Determine the required depth of the pallet rack uprights. Take the depth of the load you intend to store, calculated in step 1, and add 3 inches on each side. Allow for a slight overhang on each side.

Determine the crossbar width and maximum load capacity. When calculating the required rack crossbar width, allow for some space between the rack uprights and the pallets. A 5-inch gap between pallets is recommended to allow forklift operators ample room to maneuver when moving products in and out of the racking system. This reduces rack damage to pallets and improves operator efficiency.

Calculate the upright height and required load capacity. When determining the rack upright height, ensure that forklift operators have enough space to unload the load and clear any obstacles, such as the ceiling or other potential obstructions.

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Wide span racking definition

Wide span racking is a type of warehouse racking that is manually installed and primarily used to carry medium to heavy goods. It offers the same versatility and convenience as selective pallet racking. It is suitable for storing larger products in a variety of warehouse and commercial environments.

Applications of wide span racking

Warehouse Management Wide span racking increases storage density by increasing the span of the crossbars, making it particularly suitable for storing palletized goods or heavy materials. It supports forklift operations for efficient storage and retrieval, while its moisture and dust resistant design ensures the safety of goods.

Industrial Production In the manufacturing industry, wide span racking is generally used to store large equipment or raw materials. Its load capacity can reach up to 6,000 kg per layer, and it can be combined with automated management systems for efficient material management.

3.Exhibition Hall In the exhibition hall, Wide span racking can be used to store exhibits not currently on display. Easily rotate exhibits in and out, ensuring visitors always have something new to see.

Special Needs By adjusting the height of the beam and the shelf configuration, wide span rack can be transformed into a mezzanine shelf, mold shelf, etc. to meet the customized load-bearing requirements of different industries.

Advantages of wide span racking

Versatility Whether a business is storing small, lightweight items or larger goods, wide span racking can accommodate a variety of inventory types.

Adjustability Wide span racking allows for easy adjustment of shelves and crossbars, allowing businesses to customize their racking systems to accommodate items of varying sizes.

Durability Wide span racking is constructed of durable materials to withstand heavy use and carry heavy loads. This ensures a long service life, meeting the production demands of busy warehouses.

Vison has more than 17 years of experience in the warehousing industry. We provide one-stop warehousing and logistics solutions. Welcome to cooperate with us, our professional sales and technical team will improve your warehousing and logistics efficiency.

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cage warehouse you should know

Definition of a Cage Warehouse

Cage warehouses, also known as storage cages in some regions, are logistics containers used for storage and transportation. They feature a fixed capacity, neatly stacked storage, and facilitate inventory counting, significantly improving a company's storage space utilization.

Structural Features of Cage Warehouses

Foldable

Constructed from spot-welded, high-strength steel wire, the cages feature a U-shaped channel steel base to ensure cargo-carrying capacity. Spring hinges enable folding, significantly optimizing storage space.

Easy to Transport and Load and Unload

Can be stacked up to four high, enabling efficient transportation and loading and unloading with forklifts, cranes, and other equipment.

Corrosion Resistance

Galvanized or spray-coated surfaces are corrosion-resistant and easy to clean.

Industrial Applications of Cage Warehouses

Storage of Raw Materials and Semi-finished Products

Commonly used in automotive manufacturing, machining, and other factory workshops, they store raw materials such as steel and parts, and temporarily store semi-finished products such as stamped parts and welded parts, typically supporting production line flow.

Storage Cage Logistics and Transportation Applications

1.Long-Distance Transportation After loading, these cages are secured inside trucks or containers to prevent damage during transportation.

Storage Cage Supermarket Applications

Warehouse-Style Supermarket Display They are used to display daily necessities and other goods on shelves, with storage on the upper level and sales on the lower level, reducing restocking frequency. They allow for quick adjustment of display positions during promotions, improving sales efficiency.

2.Fresh Fruit and Vegetable Storage Storage cages are used to store fruits and vegetables. Their ventilation design reduces waste, and wheels on the bottom allow for flexible display adjustments.

Vison 17 years warehouse racking industry experience, best rack & equipment supply