Celebrating FRED's first flight with...a new FRED project nearing completion!
November 3rd marks the 61st anniversary of the first flight of Eric Clutton's original FRED and almost 15 years that I have been running the Clutton FRED site. To commemorate this day, I am pleased to share news of a FRED that will soon take to the skies, Mike Dolphin's G-CMAY in the East Midlands region of England.
In his own words, Mike spent "47 years in a blue uniform", first as a non-commissioned aircraft engineer in the Royal Air Force and later as a full-time reservist flying instructor in light aircraft and gliders. He is also an experienced aircraft builder, having tackled many projects over the years including repairing and restoring gliders, building and flying a Europa in the 1990s, and, most recently completing a Jodel DR1050 in 2020 that he enjoys flying today.
Itching for a new project for his then empty workshop, a friend gave Mike a lead on a FRED project, mostly built but never completed in Perth, Scotland by Jack Cullen, who had recently passed away. Mike brought home an uncovered but "almost complete airframe, a bit grubby and in disarray but...very well put together. After 40 years inevitably some of the glue joints needed redoing and some biscuits and ribs needed remaking but on the whole a trouble free project."
After the more delicate woodwork of his Jodel, FRED's structure is quite beefy, "the expression over-engineered springs to mind" though Mike also points out that a friend once said "the FRED could be driven through a fence without damage"! Noting the optional cockpit access door supplement to the plans, Mike took advantage of this modification but even so, "being of a certain age" and 6' 1" tall, he says "itâs still a challenge getting in and out again with dignity."
The VW engine that came with the project, a Barry Smith VW conversion, turned out to have a seized main bearing. Mike was able to find a low-time HAPI 1835cc VW that runs well but "adjusting mixture control on the AeroCarb carburettor is a black art".
Familiar with the solvent-free, heat-activated, pre-painted Oratex covering system from his Jodel, Mike went with Oratex for his FRED. On a tight budget, he covered the fuselage in white fabric leftover from his Jodel, got a bargain on some silver fabric ("cheapest colour") from UK Oratex supplier The Light Aircraft Company (TLAC) at Little Snoring, and finished the tail with a "multicoloured harlequin effect using offcuts from the TLAC scrap bins." I am quite sure Eric Clutton would have approved.
Mike continues, "Rigged fully for the first time recently I have come to appreciate the cheeky charm of the design and I am now looking forward to flying him (Yes, itâs got to be a him) and I am already planning trips and fly-outs." Weight and balance checks including the CG range have been within norms at an empty weight of 251 kg (553 lbs). If all goes well that will allow a gross weight of 363 kg (800 lbs) for a useful load of 111 kg (247 lbs). Still remaining to do are further motor tuning, checking the suitability of the Ken Fern propeller, final rigging and complete checks including the pitot-static system, and final inspection.
If all goes as planned, G-CMAY should take to the air sometime in early 2025!
Article by Matthew Long from detailed notes by Mike Dolphin, photos courtesy of Mike Dolphin and used by permission.