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[intcorecycling]

Hirsch realizes the resource and economic double cycle-With the GREEN hero EPS compactor Hirsch Group has four locations using GREENMAX EPS recycling equipment, including France, Romania, Hungary, and Austria. GREENMAX EPS compactor A-C50 in Austria has been put into use

[intcorecycling]

♻️ 30 tons of foam waste per month? Not a problem anymore for this German foam cutting company.

With a GreenMax foam compactor, EPE, EPP, and EPS packaging waste is processed directly on site.

The results:

✅ Replaced an old machine ✅ Improved labor efficiency by 4x ✅ Only one operator needed for the line ✅ More stable processing for different foam materials ✅ Fast on-site support from GreenMax

Bulky packaging waste is turned into a more marketable recycling material.

And the best part? The customer is even open to on-site visits for European prospects. 👀

Foam recycling doesn’t have to be complicated. With the right machine, a space problem can become a valuable resource. ♻️

[intcorecycling]

MakeFoam Waste Easier to Handle with GREENMAX

oam waste like EPE, EPP, and EPS always looks harmless at first—until it starts piling up. It takes space, costs money to move, and quickly becomes a burden in daily operations.

That was the situation in a German foam packaging operation working with customers across Europe, especially in medical, electronics, and solar sectors.

To deal with it more efficiently, a GREENMAX foam recycling machine Z-C200 was brought in.

The change was pretty straightforward:

About 30 tons of foam processed each month

From 4 workers down to 1 operator

Much smoother, more stable day-to-day handling

What really made the difference wasn’t just the machine, but the way it was run. After adjusting the feeding method (smaller batches, around 1–2 pieces at a time) and tuning settings based on different foam types, the operation became noticeably more stable with fewer blockages.

In the end, it’s not just about having the right equipment—it’s about making it fit into real working conditions.

And with recycling pressure increasing across Europe, that kind of practical efficiency is becoming less of an upgrade and more of a necessity.

[intcorecycling]

🚛 Still paying to haul away PE foam?

It protects your batteries during shipping… Then takes over your warehouse. 😅

❌ Bulky and messy ❌ Eats up valuable space ❌ Costs money to remove

The smarter option?

✅ Compress it ✅ Recycle it ✅ Sell it ♻️

With a GreenMax foam densifier, loose PE foam becomes dense blocks that are easier to store, transport, and market.

Less waste. Lower hauling costs. More value from your packaging waste.

PE foam isn't trash—it's a recyclable resource.

[intcorecycling]

Turn PE Foam Waste into Valuable Resources with GREENMAX Foam Melting Machine

Looking for an efficient solution for PE foam recycling? GREENMAX Foam Melting Machine M-C300 is designed to handle large volumes of PE foam waste with powerful hot-melting technology and high-density output.

✅ High compression ratio up to 90:1 ✅ Capacity up to 300 kg/h ✅ Reduces storage and transportation costs ✅ Easy operation with reliable industrial components

GREENMAX foam densifier M-C300 helps businesses improve recycling efficiency while supporting sustainability goals and reducing landfill waste.

🌍 Smarter recycling starts with smarter equipment.

[intcorecycling]

🔋 More EV batteries. More EPP packaging waste.

EPP foam protects batteries like “armor” during transport — lightweight, strong, and shock-resistant.

But after unpacking, it quickly becomes a space problem for battery and auto plants.

GreenMax EPP foam compactor helps turn bulky EPP packaging into dense, stable blocks for easier storage, transport, and downstream recycling. ♻️

✅ Volume reduction ✅ Better container loading ✅ Adjustable parameters for mixed-density EPP ✅ Industry 4.0 remote support ✅ Closed-loop EPP recycling solution

From packaging waste to valuable recycled material — EPP recycling can be smarter.

[intcorecycling]

INTCO Recycling Provides Customized Foam Recycling Solutions

Foam waste is increasing globally as industries continue to grow, making efficient recycling systems more important than ever.

INTCO Recycling offers a full range of GREENMAX foam recycling equipment, including EPP, EPE, EPS, and XPS recycling machines designed for different industrial needs.

The result: ✔ Better efficiency ✔ Lower cost pressure ✔ Smoother operation

INTCO Recycling provides customized foam recycling systems, designed based on production capacity, factory layout, and operational requirements. Customers can build complete recycling lines without worrying about compatibility or system matching.

GREENMAX foam recycling machines can reduce foam volume by up to 98%, helping businesses lower storage and transportation costs while improving recycling efficiency.

[intcorecycling]

GREENMAX Polystyrene Compactor for Efficient Foam Recycling

Polystyrene (Styrofoam) is everywhere—packaging, construction, electronics protection, disposable cups, trays, and more. It’s lightweight, low-cost, and great for insulation… but it also creates a major disposal challenge.

Because Polystyrene foam is about 98% air. That means it takes up huge storage space, is expensive to transport, and quickly turns into a waste management problem once used at scale.

Instead of sending bulky foam straight to landfill, GREENMAX Polystyrene compactor uses advanced cold compression (and optional hot-melting technology) to transform loose foam into dense, stackable blocks. With a compression ratio of up to 50:1, waste volume is dramatically reduced—saving space, labor, and transportation costs.

Why it matters: • Reduces Polystyrene waste volume by up to 50:1 • Cuts storage and logistics costs • Improves recycling efficiency • Turns waste foam into valuable recyclable blocks

Polystyrene isn’t going away—but smarter recycling solutions like GREENMAX make it far easier to manage responsibly.

[intcorecycling]

How GREENMAX Improves EPS Foam Recycling

Every year, more than 400 million tons of plastic waste are generated around the world, yet less than 10% is successfully recycled. Among these wastes, EPS foam packaging remains one of the most difficult materials to manage because it is lightweight, bulky, and takes up large amounts of landfill space.

Foam recycling is becoming increasingly important for businesses and environmental protection. By compressing waste foam into dense blocks, recycling companies can significantly reduce transportation and storage costs while improving recycling efficiency.

GREENMAX foam densifier is designed to help industrial enterprises recycle EPS foam efficiently. With a compression ratio of up to 90:1, the machine transforms loose Styrofoam waste into compact foam ingots that are easier to handle, transport, and resell.

Benefits of EPS foam recycling with GREENMAX: • Reduce foam waste volume • Lower logistics and storage costs • Improve recycling profitability

Recycling foam is not only good for business — it is also an important step toward a more sustainable future.

[intcorecycling]

GreenMax wrapped up a successful show at the Tokyo environmental exhibition!

We introduced the new J-C50 hot-melt densifier with live testing on site, drawing strong interest from visitors.

Key highlights:

✅ New J-C50 for EPS, EPP, EPE, and XPS foam ✅ EPP foam compactor solution for automotive packaging waste ✅ Up to 90x foam volume reduction ✅ Film washing recycling machine for agricultural film and flexible plastics ✅ Support for testing, project visits, and EPS/EPP block purchasing

From bulky waste to recyclable value, GreenMax helps customers build practical recycling solutions.

Contact GreenMax to learn more.

[intcorecycling]

♻️ EPS and EPP foam with one machine?

A Czech recycler processes around 20 tons of EPS and EPP foam waste per month with the GreenMax Z-C200.

After IFAT, GreenMax visited the customer on site, optimized the parameters, and supported the team with machine operation.

The result: more compact blocks, more stable operation, and more efficient foam recycling.

✅ EPS + EPP ✅ One machine ✅ On-site support ✅ Less volume, more value

[intcorecycling]

EPS Foam Recycling in Retail Logistics

Large retail operations generate huge amounts of EPS (Expanded Polystyrene) foam packaging every day, making waste management a serious challenge.

To improve sustainability, EPS recycling system was used across multiple supermarket locations and a central distribution center. Waste foam is collected on-site, then compressed into dense blocks using specialized EPS recycling equipment.

How it works:

EPS foam is compacted at stores and the warehouse → reduced in volume → transported as dense ingots → sent for recycling into new plastic-based materials.

Benefits

Reduces EPS waste volume

Lowers transport and storage costs

Reduces landfill and incineration

This approach shows how retail logistics can integrate recycling directly into daily operations and move closer to a circular economy.

[intcorecycling]

🥤 Full cans or empty cans? They need different recycling solutions.

For beverage can recycling:

✅ Full or expired aluminum cans Use a dewatering machine first to remove liquid, keep the site clean, and reduce volume.

✅ Empty aluminum cans Use a baler or aluminum can compactor machine to make dense bales for easier storage, transport, and resale.

With the right aluminum can recycling machine, recycling becomes cleaner, faster, and more profitable. ♻️

[intcorecycling]

EPE foam is becoming more widely used in the packaging industry — but what about the waste? ♻️

GREENMAX helps turn bulky EPE foam waste into a recyclable resource with the foam densifier M-C300E.

✅ Handles both EPS and EPE foam ✅ Powerful crushing system ✅ Thorough hot-melting process ✅ Volume reduction up to 90:1 ✅ Supports more efficient foam recycling and circular economy goals

With GREENMAX, EPE foam waste can be easier to store, transport, and reuse.

[intcorecycling]

Smarter Way to Recycle Polystyrene Foam

Most people don’t realize that polystyrene foam is made up of about 98% air. It looks lightweight and harmless, but once discarded, it can stay in landfill or the ocean for more than 500 years.

Even though polystyrene is recyclable, a large amount of waste foam is still difficult to collect and transport because it takes up so much space. That’s one of the main reasons why recycling rates remain low.

GREENMAX developed Polystyrene Compactors to solve this problem. The machine compresses loose foam waste into dense blocks, making storage and transportation much easier and reducing recycling costs for businesses.

These compactors are widely used by recycling centers, supermarkets, warehouses, and manufacturers handling EPS foam waste every day.

Less space. Lower transport costs. Easier recycling. A practical way to deal with waste polystyrene more efficiently

[intcorecycling]

EPS Foam Recycling in the Growing Reverse Logistics Industry

As the consumer electronics refurbishing and reverse logistics industry continues to grow, more EPS foam packaging waste is being generated during product returns, repairs, and repackaging. Large quantities of bulky foam from TVs, display screens, and home appliances can quickly occupy valuable warehouse space and increase disposal costs.

EPS foam recycling has become an important solution for improving operational efficiency and reducing environmental impact. By using GREENMAX EPS recycling equipment, businesses can reduce foam volume, simplify storage and transportation, and convert waste EPS into recyclable ingots for reuse in manufacturing applications.

Compared with landfill or incineration, EPS recycling helps reduce environmental pollution while supporting sustainable resource recovery and circular economy goals. With professional recycling technology and customized foam recycling solutions, GREENMAX helps companies turn bulky EPS waste into long-term economic and environmental value.

[intcorecycling]

PUR Foam Recycling with GREENMAX Crusher

Polyurethane Foam (PUR foam) is widely used in furniture, construction, automotive, insulation, and packaging thanks to its lightweight, durability, and excellent thermal insulation properties. However, with global production exceeding 25 million tons annually, PUR foam waste has become a growing environmental challenge.

GREENMAX foam crushers can break and process large PUR foam waste into small particles, significantly reducing volume and making recycling more efficient and practical.

The recycled foam materials can then be reused in insulation products, composite materials, mattress filling, and other industrial applications—helping reduce raw material demand and supporting a more sustainable circular economy.

Key Benefits: ✔ Volume reduction for easier transport & storage ✔ Enables material reuse and resource recovery ✔ Reduces landfill waste and environmental impact ✔ Supports sustainable manufacturing practices