Plasmaspray.co.in

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OUR RANGE OF PRODUCTS Metal spraying services, carbides, ceramics as protection against corrosion, wear, abrasion, heat, acids and alkalis. Refurbishing of production damaged machine parts. New parts coating at defined position to achieve required properties eg:- ceramic coating, carbide coating as super hard surface. Steel coating eg:-for sliding fits, rolling bearing blocks. Bronze alloys eg:- for bearing cases, bushings. Super -hard molybdenum layers eg:- for the paper industry or hydraulic piston rods etc. Ceramic materials eg:-on pump shafts protection sleeves, yarn paths, plungers etc. Ceramic coatings on metals.(ferrous and Non - ferrous metals) Aluminium oxide, titanium oxide, chromium oxide, zirconium oxide for electrical insulation, heat insulation and wear protection.

OUR RANGE OF PRODUCTS Metal spraying services, carbides, ceramics as protection against corrosion, wear, abrasion, heat, acids and alkalis. Refurbishing of production damaged machine parts. New parts coating at defined position to achieve required properties eg:- ceramic coating, carbide coating as super hard surface. Steel coating eg:-for sliding fits, rolling bearing blocks. Bronze alloys eg:- for bearing cases, bushings. Super -hard molybdenum layers eg:- for the paper industry or hydraulic piston rods etc.

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Plasma Spraying In plasma spraying process, the material to be deposited typically as a powder, is introduced into the plasma jet,. In the jet, where the temperature is on the order of 10,000 K, the material is melted and propelled towards a substrate. There, the molten droplets flatten, rapidly solidify and form a deposit. Commonly, the deposits remain adherent to the substrate as coatings;

Contact Us PLASMA SPRAY PROCESSORS Contact Person :- Dhimant N Doshi Office Address Address :C-20/4 , M.I.D.C. Taloja, Raigad District, Maharashtra - 410208   Tel No. :+91 - 22 - 27412575 / 27412785   Mobile No :[phone] / 9820231088   [email protected]   Websitewww.plasmaspray.co.in

[plasmaspray]

OUR RANGE OF PRODUCTS Metal spraying services, carbides, ceramics as protection against corrosion, wear, abrasion, heat, acids and alkalis. Refurbishing of production damaged machine parts. New parts coating at defined position to achieve required properties eg:- ceramic coating, carbide coating as super hard surface. Steel coating eg:-for sliding fits, rolling bearing blocks. Bronze alloys eg:- for bearing cases, bushings. Super -hard molybdenum layers eg:- for the paper industry or hydraulic piston rods etc. Ceramic materials eg:-on pump shafts protection sleeves, yarn paths, plungers etc. Ceramic coatings on metals.(ferrous and Non - ferrous metals) Aluminium oxide, titanium oxide, chromium oxide, zirconium oxide for electrical insulation, heat insulation and wear protection.

New parts coating at defined position to achieve required properties eg:- ceramic coating, carbide coating as super hard surface. Steel coating eg:-for sliding fits, rolling bearing blocks. Bronze alloys eg:- for bearing cases, bushings. Super -hard molybdenum layers eg:- for the paper industry or hydraulic piston rods etc.

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The thermal spray applications are nearly unlimited and are used in all sectors of Industry: Aircraft Automotive Brewing Cement Chemical Compressor Defence Food processing Glassware Oil fields Paper Petrochemical Plastics Power plants Printing Pump Steel Shipping Textile Aviation- Flow path liners, compressor housings, split fan casings, convergent plates, turbine blades, liners. Chemical-oil and exploration shafts, plug valve, pump plunger, pump shafting and housing, shaft for mixer, pump sleeves, slurry pump casing, thermo wells. Steel-deflector rolls, bridle rolls, sink (pot) rolls, coil unwinder rolls. Paper- rewinder rolls. Printing- impression cylinders, grippers pads, inkduct rolls, draw rollers, draw journals, strips, blanket cylinders, Power plants- boiler tubes, piston rods, pump sleeves, turbine blades Oil fields- mandrels, knocker mandrels, spline mandrels, bearing mandrels, drive shafts, water pump shafts, ball valves, piston rods. Automotive- crank shafts, piston rings, shifter forks, cylinder liner, connecting rods, pins. Glass- moulds , plungers. Textile- thread guides, godets, groove rolls, let down rolls, feed wheels, finish rolls, draw rolls, crimper rolls, friction discs, separator rolls. Pump- pump sleeves, impellers, wear rings, plungers, casing rings, shaft sleeves. Shipping- crank shafts, engine cylinders, valve stems. Cement- agitator shafts, piston rods, pump plungers,. Compressor- piston rods. For any customized solution please send an enquiry by filling up the form

Applications Aviation Flow path liners, compressor housings, split fan casings, convergent plates, turbine blades, liners. Chemical Steel Paper Printing Power Plants Oil Fields Automotive Glass Textile Pump Shipping Cement Compressor For any customized solution please send an enquiry by filling up the form Contact us      |       Direction      |       Enquiry      |       Sitemap       |       Privacy Policy       |       Terms and Conditions © 2010. All Rights Reserved Plasma Spray Processors

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Powder Flame Spraying In powder flame spraying the spraying consumables in powder form are melted on to the prepared surface in an acetylene-oxygen flame and are accelerated by mean of expanding combustion. You distinguish the powder between self fluxing and self bonding spray powder. This melting process is mostly carried out with the suitable acetylene-oxygen torches.

Plasma Transferred ARC Powder Flame Spraying Arc Spraying High Velocity Oxygen Fuel Spraying Plasma Spraying   SearchSelect Language​▼ Powder Flame Spraying In powder flame spraying, the spraying consumables in powder form are melted in an acetylene-oxygen flame and are accelerated on to the prepared surface by means of expanding combustion. You distinguish the powder between self fluxing and self bonding spray powder. This melting process is mostly carried out with the suitable acetylene-oxygen torch. Contact us      |       Direction      |       Enquiry      |       Sitemap       |       Privacy Policy       |       Terms and Conditions © 2010. All Rights Reserved Plasma Spray Processors

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High Velocity Oxygen Fuel Spraying A mixture of gaseous or liquid fuel and oxygen is fed into a combustion chamber, where they are ignited and combusted continuously. The fuels can be gases (hydrogen, methane, propane, propylene, acetylene, natural gas, etc.) or liquids (kerosene, etc.). The jet velocity at the exit of the barrel (>1000 m/s) exceeds the speed of sound. A powder feed stock is injected into the gas stream, which accelerates the powder up to 800 m/s. T

A mixture of gaseous or liquid fuel and oxygen is fed into a combustion chamber, where they are ignited and combusted continuously. The fuels can be gases (hydrogen, methane, propane, propylene, acetylene, natural gas, etc.) or liquids (kerosene, etc.). The jet velocity at the exit of the barrel (>1000 m/s) exceeds the speed of sound. A powder feed stock is injected into the gas stream, which accelerates the powder up to 800 m/s.

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High Velocity Oxygen Fuel Spraying A mixture of gaseous or liquid fuel and oxygen is fed into a combustion chamber, where they are ignited and combusted continuously. The fuels can be gases (hydrogen, methane, propane, propylene, acetylene, natural gas, etc.) or liquids (kerosene, etc.). The jet velocity at the exit of the barrel (>1000 m/s) exceeds the speed of sound. A powder feed stock is injected into the gas stream, which accelerates the powder up to 800 m/s. T

http://plasmaspray.co.in/highvelocity_oxygenfuel_spraying.html

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Tungsten Carbide Coating in Coimbatore  | Tungsten Carbide Coating Chennai

Tungsten Carbide Coatings can be used to protect components from wear caused due to abrasion, adhesion,corrosion etc. HP-HVOF coating method is a highly popular way to produce tungsten carbide coatings. Using real high pressure high velocity oxy fuel technique produces the best coatings. When Tungsten carbide coatings are produced with actual  HP HVOF technique they produce coatings with hardness of 1100 - 1350 Hv at DP300 . The bond strength is upwards of 11,000 PSI. The coating porosity is less than 1%. Using HP HVOF coating technique the Tungsten carbide coatings produced can have surface texture and finish to suit the requirements of the component functions. For example in the Steel Mill applications Tungsten carbide  coatings on bridle rolls are produced with 3 Ra - 5 Ra for some customers. Other customers require the same HP HVOF produced tungsten carbide coating with surface finish of 4 Ra - 6 Ra. Plasma Spray Processors with its vast experience of more than three decades understands the customer requirements in high wear applications. We have best equipment and highly trained  team to build a strong foundation to offer best quality and reasonably priced coating solutions like Tungsten Carbide Coatings, Chrome Carbide Coatings, Chrome Oxide Coatings, Aluminium oxide Coatings, Stellite Coatings to customers across India. If you belong to industrial sectors like Steel, Paper, Oil and Gas, Printing, Pumps, Chemicals, Cable and Wires, Aerospace, Marine and Shipping there are many opportunities to use Tungsten carbide coating solutions using HVOF method. We will help you identify opportunities to reduce component failures and reduce maintenance costs.

[plasmaspray]

OUR RANGE OF PRODUCTS Metal spraying services, carbides, ceramics as protection against corrosion, wear, abrasion, heat, acids and alkalis. Refurbishing of production damaged machine parts. New parts coating at defined position to achieve required properties eg:- ceramic coating, carbide coating as super hard surface. Steel coating eg:-for sliding fits, rolling bearing blocks. Bronze alloys eg:- for bearing cases, bushings. Super -hard molybdenum layers eg:- for the paper industry or hydraulic piston rods etc. Ceramic materials eg:-on pump shafts protection sleeves, yarn paths, plungers etc. Ceramic coatings on metals.(ferrous and Non - ferrous metals) Aluminium oxide, titanium oxide, chromium oxide, zirconium oxide for electrical insulation, heat insulation and wear protection.

Range of Products OUR RANGE OF PRODUCTS Metal spraying services, carbides, ceramics as protection against corrosion, wear, abrasion, heat, acids and alkalis. Refurbishing of production damaged machine parts. New parts coating at defined position to achieve required properties eg:- ceramic coating, carbide coating as super hard surface. Steel coating eg:-for sliding fits, rolling bearing blocks. Bronze alloys eg:- for bearing cases, bushings. Super -hard molybdenum layers eg:- for the paper industry or hydraulic piston rods etc. Ceramic materials eg:-on pump shafts protection sleeves, yarn paths, plungers etc. Ceramic coatings on metals.(ferrous and Non - ferrous metals)

[plasmaspray]

Applications of Plasma Spraying Plasma Spraying is one of the thermal spray coating processes. It’s a highly flexible process and can be used to produce metallic, cermet and ceramic coatings. The success of coatings is in the domain of engineered protective and functional coatings. Coating are used by industries in areas where they need to protect parts and structures from wear, corrosion, high temperatures. Some special areas of applications include use coating to increase dielectric strength, clear control for mating parts, biocompatibility, or thermal insulation. Some samples of industry sectors where plasma sprayed coatings are used include: • Aerospace • Mechanical engineering • Marine engineering • Automotive engineering • Biomedical • Chemicals and nuclear industries • Iron and steel, glass wear • Household appliances • Electronics Common applications for plasma sprayed coatings include: • Seal ring grooves within the compressor area of aero-engine turbines with tungsten carbide/cobalt to resist fretting wear. • Zirconia-based heat barrier coatings (TBCs) on turbine combustion chambers. • Wear resistant alumina & chromium oxide ceramic on the printing rolls which can be used for subsequent laser and diamond engraving. • Molybdenum alloys on to diesel piston rings. • Biocompatible coatings of hydroxyapatite which can be used for medical and dental implants.

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Thermal Spray to Play important Role in the World of Coatings

Thermal spray has enjoyed unprecedented growth and has emerged as an innovative and multifaceted deposition technology in world of engineering coatings.

Thermal spray coatings are crucial to the improved utilization of varied engineering production systems. Industries, in recognition of thermal spray’s versatility and economics, have introduced it into manufacturing environments and greatly benefited by attaining reduced breakdowns, improvement in product quality and increase throughput. The bulk of thermal spray applications are either protective coatings or functional coatings.The power to consolidate dissimilar material multilayers without substrate thermal loading has long been considered a virtue. However, the complexity of understanding/controlling materials functions especially those resulting from rapid solidification and layered assemblage has stymied expansion. That situation is changing, enhancements in thermal spray process / material science are allowing reconsideration for novel applications.

This review explains the advantages provided thermal spray coatings in terms of materials functionality and protection from a general perspective, alongside ongoing/future technologies addressing to improvements over aforementioned limitations. The analysis points to intriguing future possibilities for thermal spray technology within the world of engineering coatings.

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