Roll Former

Gurukrupa Industries is providing on quality based customize design and manufacturing wide range of roll forming Machine. We offered value added solution from single machine you can found out more than 6 profiles in One Roll Forming Machine. In 2004 we start to learning about roll forming machinery worldwide. More than 5 years we are leading manufacturers in India especially in Gujarat. We never compromise with quality. Customers - out machines successfully working in top rated companies and giving best satisfied service and working of machine. We are advancing in roll forming machinery n giving 100 % performance in it. We are providing roll forming as per customer requirement. Roll forming machine has always excelled with its design form single machine customer can take out 4 profiles differently we are using a very advancing technology in that our specialty of one machine we are providing a machine in first time in India from that machine u can take out six profile at one Roll Forming Machine and that is our specialty. Roll forming Machine allows process to allow operations like forming, punching, notching n welding to be performed in line so time cost n labor cost must be deduct single set of roll forming tools will make almost any length of same profile. it is higher speed process roll forming utilizes material efficiently. Roll forming Machine Can give shape like we can make thin walls, Ceiling, Door Frame, Mcb Channel, Corrugated Sheet and many others. Our employee well trained with every aspects of roll forming process we meant that u will experience a high level of service and quality every time you will work with us. Roll forming benefits Helps to handle any size of project or profile Roll forming Machine is a processes such as press brake. its also advantaging like it makes easier produce a single profile with high length than are typically available on a punch press. We can provides parts with little tooling costs roll forming Machine can provide much closest tolerance in profile

[rollformermachine-blog]

Roll forming machine has always excelled with its design form single machine customer can Form 6 profiles differently in 1 Roll Forming Machine. We are using a very advancing technology in that our specialty of one machine we are providing a machine in first time in India from that machine u can take out six profiles at one Roll Forming Machine and that is our specialty.

ROLL FORMING MACHINE COMPLETE WITH.

De-coiler 1 ton cap.

Entry Gate with

· Roll Forming Line with 8 stations, 1 Gear Boxes & 5 H.P. electrical.

· Control Panel semi auto

Cutting Unit

TECHNICAL SPECIFICATIONS :- ( Plate body) (5 Profiles)

(Ceiling, perimeter, Inter, Angle, Retaining)

Maximum sheet width that can be formed : 650 mm

Maximum sheet thickness in G I Strips that can be formed : 0.8 mm

Horizontal distance between shafts : 190 mm

Number of forming stations : 8 nos.

Vertical station - : 4 nos.

Total HP for Line : 5 (ABB)

Speed of the machine : 5 mt/minute

Size of machine : 2000 x 1200 x 1100 mm

MANDREL UNCOILER

Coil weight : 1 MT Max

Coil width : 800 MM

Coil bore : 450 MM min, 510 MM max dia.

Mandrel movement : Manually adjusted

Back Tension : Manually adjusted

Description of the Roll Forming Machine. (5 Profiles )

Entry Gate Entry gate will be provided for movement of sheet to roll former.

Main Base The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 55 mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 5 HP motor

Tooling

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.

Cutting Unit

Hydro press (with dais 6 Pieces. )

GEAR BOX – ELECON

Motor – ABB

Bearing –SKF

[rollformermachine-blog]

Cold roll forming Machine is a continuous and highly efficient forming process that flat coil stock is made into a series of roller. We design and produce Cold Roll Forming Machines suitable to output your required section/profile. Where the product involves secondary processes such as punching, notching, embossing, drawing, piercing, welding, seaming, etc. Cold roll forming machine has been extensively applied in our daily life. There are many cold roll formed products used in houses, offices, warehouses, workshops, Factory and cars. a series of cold roll forming equipment developed by Gurukrupa Industries are used in solar industry, shelving products, door and window framing products, building materials for steel construction, automobile reinforcement products, maintenance system, etc. We can also design and manufacture Multipurpose & Universal type Cold Roll Forming Machine where in more than one of your required sections can be formed. All the above section / profiles have been developed by us as per the specific requirements of our clients.

D coiler 2 ton cap.

Entry Gate with

Roll Forming Line with 12 stations, 1 Gear Boxes & 10 H.P. electrical.

Control Panel semi auto

Cutting Unit (Hydro.)

Technical Specifications

Maximum sheet width that can be formed : 1550mm

Maximum sheet thickness in CRCA Strips that can be formed : 1 mm

Horizontal distance between shafts : 400mm

Number of forming stations : 12 nos

Vertical station : 11 nos

Total HP for Line : 13

Speed of the machine : 7 mt./minute

Size of machine : 6500 x 1100 x 1100 mm

Mandrel Uncoiler

Coil weight : 2 MT Max

Coil width : 1200 MM

Coil bore: 450 MM min, 510 MM max dia.

Mandrel movement : Manually adjusted

Back Tension : Manually adjusted

Entry Gate

Entry gate will be provided for movement of sheet to roll former.

Main Base

The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 60mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system and chain. The main drive will be provided by means of 10 HP motor

Tooling

One set of Tooling with EN grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.

Cutting Unit (Hydro)

Hydraulically operated power pack along with cutting die with 3 HP electrical.

Motor-ABB

Gear box - Elecon

Bearing - SKF

[rollformermachine-blog]

Cable tray roll forming machine (also called cable ladder roll forming machine) is capable of making 6 different sizes of cable tray in one machine. The cable trays produced by this roll forming production line are mostly used in Industrial segment and other buildings segment because of their accurate robustness. Cable tray roll forming machine consists of de-coiler, leveling machine (flattener), servo feeding device (Control Panel), punching Machine, front Hydraulic Cutting Machine, guiding device, Roll Forming Machine, rear straightening device and run-out table. With full and special experience, we can make it a customize cable tray roll forming machines or cable tray roll forming production lines according to customers’ profile drawings and specifications.

De coiler 2 ton cap.

Entry Gate with

Roll Forming Line with 9 station, 1 Gear Boxes & 3H.P. electrical.

Control Panel semi auto

Cutting Unit

Technical Specifications: (Plate body)

Maximum sheet width that can be formed : 600 mm

Maximum sheet thickness in G I Strips that can be formed : 1 mm

Vertical distance between shafts : 100 mm

Horizontal distance between shafts : 190 mm

Number of forming stations: 9 nos.

Vertical station: 7 nos.

Total HP for Line : 3(ABB)

Speed of the machine : 4mt/minute

Size of machine : 1600 x 800 x 1100 mm

Mandrel Uncoiler

Coil weight : 2 MT Max

Coil width : 600 MM

Coil bore : 450 MM min, 510 MM max dia.

Mandrel movement : Manually adjusted

Back Tension : Manually adjusted

Entry Gate

Entry gate will be provided for movement of sheet to roll former.

Main Base

The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 50 mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 3 HP motor

Tooling

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, bore grinding, profile machining and inspection with final template for above.

Feeder

Shaft Dia. - 60 mm

Inner - 200 mm

Material - EN 31

Motor H.P. - 1

Gear box - 1

Cutting Unit

10 tone Power press (with dais 2 set)

GEAR BOX – ELECON

Motor – ABB

Bearing -SKF

[rollformermachine-blog]

This is the area special for showing the Custom Roll Forming machines. We form some customized roll forming machine as per customer profile drawing, Gurukrupa Industries offers innovation and design of complete roll forming machine. We have been considered to be one of the most advanced inventive companies in the world. We have experience in roll forming high strength steel. We have experience customizing any type of Roll Forming Machine to what our customer needs. Gurukrupa Industries provides custom roll forming machine building services, capable of producing parts like angles, bushings, channels, moldings, and profiled shapes In India

D coiler 5 ton cap.

Entry Gate with

Roll Forming Line with 18 stations, 10 H.P. electrical.

Control Panel semi auto

Cutting Unit (Hydro.)

Technical Specifications

Maximum sheet width that can be formed : 1250 mm

Maximum sheet thickness in CRCA Strips that can be formed : 1.2 mm

Horizontal distance between shafts : 500mm

Number of forming stations : 16 nos.

Total HP for Line : 8

Speed of the machine : 10 -14 mt / mint

Size of machine : 9500 x 1700 x 1100 mm

Mandrel Uncoiler

Coil weight : 5 MT Max

Coil width : 1250 MM

Coil bore : 450 MM min, 510 MM max dia.

Mandrel movement : Manually adjusted

Back Tension : Manually adjusted

[rollformermachine-blog]

CZ Purlin Roll Forming Machine can roll form different type of sizes of C or Z Purlin without changing Roll Tolls. The thickness of Profile, height and width are adjustable and fully controlled by the computerized control Panel. All you need is just key in sizes and press the control button and then machine will automatically adjust the rollers according to your requirement. The time during adjusting roll Tools is around 2 minutes without changing and rollers. After roll formed by this cz Purlin roll forming machine, the surface will be very smooth without any scratch. So, that is a specialty of CZ Purlin roll forming machine.

D coiler 2 ton cap.

Punching press 20 tone 2 nos.

Entry Gate with

Roll Forming Line with 14 stations, 7 Gear Boxes & 10 H.P. electrical.

Control Panel semi auto

Cutting Unit (Hydro.)

Technical Specifications

Maximum sheet width that can be formed : 450mm

Maximum sheet thickness in CRCA Strips that can be formed : 2 mm(M.S.)

Horizontal distance between shafts : 400mm

Number of forming stations: 14 nos.

Vertical station: 12 nos.

Total HP for Line : 16

Speed of the machine : 4mt/minute

Size of machine : 6300 x 1200 x 1000 mm

Mandrel Uncoiler

Coil weight : 2 MT Max

Coil width : 400 MM

Coil bore : 450 MM min, 510 MM max dia

Mandrel movement : Manually adjusted

Back Tension : Manually adjusted

Punching press

20 tone power press

2 nos. 3 HP

Entry Gate

Entry gate will be provided for movement of sheet to roll former.

Main Base

The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 55mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 10 HP motor

Tooling

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.

Cutting Unit (Hydro)

Hydraulically operated power pack along with cutting die with 3 HP electrical.

[rollformermachine-blog]

Door Frame Roll Forming Machine can roll form different Type of metal door or window frames, reinforced, fire stop doors, etc. The punching Press also can be designed according to customer requirement. After roll formed by this roll forming machine, the surface will be very smooth without any scratch on surface. This roll forming Machine equipment is consisted of De-coiler, feed & leveling device, punching machine with holes punching Press moulds, main De-Coiler roll forming machine, cutting press, run-out table, etc. we also can do a customized roll forming machine, i.e. We can Manufacturing a Roll Forming machine according to your specific requirement or profile drawing.

De coiler 2 ton cap.

Entry Gate with

Roll Forming Line with 9 stations, 1 Gear Boxes & 5 H.P. electrical.

Control Panel semi auto

Cutting Unit

Technical Specifications: (Plate body)

Maximum sheet width that can be formed : 600 mm

Maximum sheet thickness in G I Strips that can be formed : 1 mm

Vertical distance between shafts : 100 mm

Horizontal distance between shafts : 190 mm

Number of forming stations: 9 nos.

Vertical station : 7 nos.

Total HP for Line : 5 (ABB)

Speed of the machine : 4mt/minute

Size of machine : 1600 x 800 x 1100 mm

Mandrel Uncoiled

Coil weight : 2 MT Max

Coil width : 600 MM

Coil bore : 450 MM min, 510 MM max dia.

Mandrel movement : Manually adjusted

Back Tension : Manually adjusted

Entry Gate

Entry gate will be provided for movement of sheet to roll former.

Main Base

The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 50 mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 3 HP motor

Tooling

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, bore grinding, profile machining and inspection with final template for above.

Cutting Unit

Hydro press (with dais 4 set )

GEAR BOX – ELECON

Motor – ABB

Bearing -SKF

[rollformermachine-blog]

Drywall Stud roll forming machine production Ceiling and dry wall system profiles come in semi auto and fully auto models which can produce many types of thin gauge cold formed steel, Ceiling Channel, Gypsum Board, Suspended Ceiling Channel, Steel Stud Drywall Framing System, C channel, furring channel, steel roof batten. Drywall Stud showed as following are widely used in the light gauge steel building frame industry. The design gives a fire proof and easily erected system for partitioning and various other uses. The component parts of the system are ideal for Dry wall partition and ceiling suspension in commercial and residential application. Drywall Stud roll forming machine is designed for manufacturing high quality studs and tracks in various sizes with our patent technology.

De coiler 2 ton cap.

Entry Gate with

Roll Forming Line with 9 station , 1 Gear Boxes & 5 H.P. electrical.

Control Panel semi auto

Cutting Unit

Technical Specifications: (Plate body)

Maximum sheet width that can be formed : 600 mm

Maximum sheet thickness in G I Strips that can be formed : 1 mm

Vertical distance between shafts : 100 mm

Horizontal distance between shafts : 190 mm

Number of forming stations : 9 nos.

Vertical station : 7 nos.

Total HP for Line : 5 (ABB)

Speed of the machine : 4mt/minute

Size of machine : 1600 x 800 x 1100 mm

Mandrel Uncoiler

Coil weight : 2 MT Max

Coil width : 600 MM

Coil bore : 450 MM min, 510 MM max dia.

Mandrel movement : Manually adjusted

Back Tension : Manually adjusted

Entry Gate

Entry gate will be provided for movement of sheet to roll former.

Main Base

The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 50 mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 3 HP motor

Tooling

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, bore grinding, profile machining and inspection with final template for above.

Cutting Unit

Hydro press (with dais 4 set )

GEAR BOX – ELECON

Motor – ABB

Bearing -SKF

[rollformermachine-blog]

The False Ceiling Roll Forming Machine metal component parts of the system are ideal for Dry wall partition and False ceiling suspension in commercial and residential application, and widely used in the light gauge steel building industry. The design gives a fire proof and easily erected system for partitioning and various other uses. We introduce the most cost effective False Ceiling Roll Forming Machine technology for producing light gauge steel sections for commercial building frames it also know as a False Ceiling Channel,Partition Beam Roll Forming Machine,Ceiling T-bar Roll Forming Machine,Decorative Sheet Machine for Wall Panel,Grid Ceiling Profile Roll Forming Machine,Ceiling Panel Roll Forming Machine, Suspended Ceiling clip In Machine. .

De coiler 2 ton cap.

Entry Gate with

Roll Forming Line with 9 station , 1 Gear Boxes & 5 H.P. electrical.

Control Panel semi auto

Cutting Unit

Technical Specifications: (Plate body)

Maximum sheet width that can be formed : 600 mm

Maximum sheet thickness in G I Strips that can be formed : 1 mm

Vertical distance between shafts : 100 mm

Horizontal distance between shafts : 190 mm

Number of forming stations : 9 nos.

Vertical station : 7 nos.

Total HP for Line : 5 (ABB)

Speed of the machine : 4mt/minute

Size of machine : 1600 x 800 x 1100 mm

Mandrel Uncoiler

Coil weight : 2 MT Max

Coil width : 600 MM

Coil bore : 450 MM min, 510 MM max dia.

Mandrel movement : Manually adjusted

Back Tension : Manually adjusted

Entry Gate

Entry gate will be provided for movement of sheet to roll former.

Main Base

The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 50 mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 3 HP motor

Tooling

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, bore grinding, profile machining and inspection with final template for above.

Cutting Unit

Hydro press (with dais 4 set )

GEAR BOX – ELECON

Motor – ABB

Bearing -SKF

[rollformermachine-blog]

Gypsum Board Roll Forming Machine can roll form different type of Profile of Gypsum Board Profile without changing Roll Tolls. The thickness of Profile, height and width are adjustable and fully controlled by the computerized control Panel. All you need is just key in sizes and press the control button and then machine will automatically adjust the rollers according to your requirement. The time during adjusting roll Tools is around 2 minutes without changing and rollers. After roll formed by this Gypsum Board roll forming machine, the surface will be very smooth without any scratch. So, that is a specialty of Gypsum Board roll forming machine.

Gypsum Board Roll Forming Machine Specification

A) De coiler 1 ton cap.

B) Entry Gate with

C) Roll Forming Line with 8 stations, 1 Gear Boxes & 5 H.P. electrical.

D) Control Panel semi auto

E) Cutting Unit

TECHNICAL SPECIFICATIONS :- ( Plate body) (5 Profiles )

(ceiling , perimeter ,Inter , Angle , Retaining )

Maximum sheet width that can be formed : 650 mm

Maximum sheet thickness in G I Strips that can be formed : 0.8 mm

Horizontal distance between shafts : 190 mm

Number of forming stations : 8 nos.

Vertical station - : 4 nos.

Total HP for Line : 5 (ABB)

Speed of the machine : 5 mt/minute

Size of machine : 2000 x 1200 x 1100 mm

MANDREL UNCOILER

Coil weight : 1 MT Max

Coil width : 800 MM

Coil bore : 450 MM min, 510 MM max dia.

Mandrel movement : Manually adjusted

Back Tension : Manually adjusted

à Description of the Roll Forming Machine. (5 Profiles )

Entry Gate Entry gate will be provided for movement of sheet to roll former.

Main Base The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 55 mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 5 HP motor

Tooling

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.

Cutting Unit

Hydro press (with dais 6 Pieces. )

GEAR BOX – ELECON

Motor – ABB

Bearing –SKF

[rollformermachine-blog]

We produce a high quality of the MCB Channel Roll Forming Machine. Which is affected using superior method, our in house drawing division helps efficiently in the keeping customer specific demand in mind.

De coiler 1 ton cap.

Entry Gate with

Roll Forming Line with 9 stations, 1 Gear Boxes & 2 H.P. electrical.

Control Panel semi auto

Cutting Unit

Technical Specifications : (Plate body)

Maximum sheet width that can be formed : 55mm

Maximum sheet thickness in CRCA Strips that can be formed : 1 mm

Vertical distance between shafts : 80 mm

Horizontal distance between shafts : 175mm

Number of forming stations : 9 nos.

Vertical station : 7 nos.

Total HP for Line : 3(ABB)

Speed of the machine : 4mt/minute

Size of machine : 1600 x 800 x 1100 mm

Mandrel Uncoiler

Coil weight : 1 MT Max

Coil width : 90 MM

Coil bore : 450 MM min, 510 MM max dia.

Mandrel movement : Manually adjusted

Back Tension : Manually adjusted

[rollformermachine-blog]

Roll Former is a continuous forming operation in which a long stripe of sheet metal is passed through sets of roll tools mount on following stands, each set performing only an incremental part of the forming, until the preferred cross-section profile is obtained. Roll forming machine is perfect for manufacturing Different kind of profile like (roofing type, c to z type, ceiling channel type, u type and much more ) with long lengths and in large quantity.

Roll formed Machine may have compensation over extrusions of a similar profiles. Roll forming machine parts may be much lighter, with thinner walls possible than in the extrusion forming process, and stronger, having been work hardened in a cold state

Roll former have the ability to manufacture a wide range any type of sheet or profile. roll former are held to the same standards as our other product lines and are equipped with high quality controls. With an average of 8-10 miters per minute, roll formers can drastically increase your production. Roll former has always excelled with its design form single machine customer form it 4 profiles differently. We are using a very advancing technology in that our specialty of one machine we are providing a machine in first time in India from that machine u can take out six profiles at one Roll Forming Machine and that is our specialty.

D coiler 2 ton cap.

Entry Gate with

Roll Forming Line with 12 stations, 1 Gear Boxes & 10 H.P. electrical.

Control Panel semi auto

Cutting Unit (Hydro.)

Technical Specifications

Maximum sheet width that can be formed : 1550mm

Maximum sheet thickness in CRCA Strips that can be formed : 1 mm

Horizontal distance between shafts : 400mm

Number of forming stations : 12 nos

Vertical station : 11 nos

Total HP for Line : 13

Speed of the machine : 7 mt./minute

Size of machine : 6500 x 1100 x 1100 mm

Mandrel Uncoiler

Coil weight : 2 MT Max

Coil width : 1200 MM

Coil bore : 450 MM min, 510 MM max dia.

Mandrel movement : Manually adjusted

Back Tension : Manually adjusted

[rollformermachine-blog]

Roofing sheet Roll Forming Machine is excellent choice when reliable, flexible and high quality roof sheet profile is wanted. The product range covers trapezoidal and corrugated profiles for every domestic and industrial need. The Sheet height is up to 158 mm and the output capacity of the line is always scaled to fit the needed volume. Roof Sheet roll forming machine is a good choice if you want to reach the maximum production capacity for one profile type only. With this type of Roofing Sheet Roll Forming machine you can produce fast and easily high-quality roofing and cladding profiles.

D coiler 5 ton cap.

Entry Gate with

Roll Forming Line with 18 stations, 10 H.P. electrical.

Control Panel semi auto

Cutting Unit (Hydro.)

Technical Specifications

Maximum sheet width that can be formed : 1450 mm

Maximum sheet thickness in CRCA Strips that can be formed : 0.5 mm

Horizontal distance between shafts : 500mm

Number of forming stations: 18 nos.

Total HP for Line : 15

Speed of the machine : 10 -14 mt / minute

Size of machine : 9500 x 1700 x 1100 mm

Mandrel Uncoiler

Coil weight : 5 MT Max

Coil width : 1450 MM

Coil bore : 450 MM min, 510 MM max dia.

Mandrel movement : Manually adjusted

Back Tension : Manually adjusted

Entry Gate

Entry gate will be provided for movement of sheet to roll former.

Main Base

The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 70mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a chain. The main drive will be provided by means of 10 HP motor

Tooling

One set of Tooling with EN grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.

Cutting Unit (Hydro)

Hydraulically operated power pack along with cutting die with 3 HP electrical.

[rollformermachine-blog]

Shutter Slat Roll forming machine can make rolling shutter Profile with high security. This roller shutter roll forming machine is also used for rolling fire doors, rolling steel doors, fire doors, rolling shutters, offshore rolling doors, offshore rolling fire doors, storm doors, rolling steel hurricane doors, smoke doors, air-leakage doors, counter shutters, insulated doors, rolling sound doors, rolling fire shutters, insulated fire doors, etc. This roll forming machine is for manufacturing aluminum shutter door & window slats with foam-filled, Our Shutter Slat Roll forming Machine complete with the tooling suitable to produce the foamed rolling shutter profiles in different type of sizes, inline foaming, punching and cutting to length operations. We also can do customized Roll Forming Machine As per Profile Drawing.

D coiler 1 ton cap.

Entry Gate with

Roll Forming Line with 10 station, 1Gear Boxes & 2H.P. electrical.

Control Panel semi auto

Cutting Unit (manually )

Technical Specifications: (Plate Body Type)

Maximum sheet width that can be formed : 160 mm

Maximum sheet thickness in CRCA Strips that can be formed : 1.25 mm

Horizontal distance between shafts : 150mm

Number of forming stations : 8 nos.

Vertical station : 5 nos.

Total HP for Line : 2

Speed of the machine : 5mt/minit

Size of machine : 1400 x 800 x 1000 mm

Mandrel Uncoiler

Coil weight : 1 MT Max

Coil width : 190 MM

Coil bore : 450 MM min, 510 MM max dia.

Mandrel movement : Manually adjusted

Back Tension : Manually adjusted

Entry Gate

Entry gate will be provided for movement of sheet to roll former.

Main Base

The main base is MS fabricated structure” C “ channel . It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

Plate type

Roll shafts

The roll shafts dia. 50 mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 2HP motor

Tooling

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.

Cutting Unit (manually.)

Cut off machine

[rollformermachine-blog]

One of the most common building and construction materials is the steel stud and track. The machine that is used to form these steel studs and track is the “Stud Roll Forming Machine“. The common configuration includes advanced features such as automatic material thickness (gauge) control and material handling systems. The Stud Roll Forming Machine is an integral part of the success of any stud supplier and is often the heart of the operation. In our service, we support the equipments and profiles that customers really need and including our most sincere recommends.

De coiler 2 ton cap.

Entry Gate with

Roll Forming Line with 9 station , 1 Gear Boxes & 5 H.P. electrical.

Control Panel semi auto

Cutting Unit

Technical Specifications: (Plate body)

Maximum sheet width that can be formed : 600 mm

Maximum sheet thickness in G I Strips that can be formed : 1 mm

Vertical distance between shafts : 100 mm

Horizontal distance between shafts : 190 mm

Number of forming stations: 9 nos.

Vertical station: 7 nos.

Total HP for Line : 5 (ABB)

Speed of the machine : 4mt/minute

Size of machine : 1600 x 800 x 1100 mm

Mandrel Uncoiler

Coil weight : 2 MT Max

Coil width : 600 MM

Coil bore : 450 MM min, 510 MM max dia.

Mandrel movement : Manually adjusted

Back Tension : Manually adjusted

Entry Gate

Entry gate will be provided for movement of sheet to roll former.

Main Base

The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 50 mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 3 HP motor

Tooling

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, bore grinding, profile machining and inspection with final template for above.

Cutting Unit

Hydro press (with dais 4 set )

GEAR BOX – ELECON

Motor – ABB

Bearing -SKF

[rollformermachine-blog]

The Tube mill is non-standard produce and we can ready to produce it according to your demand. This line utilize roll process steel strip into different shape. It is also able of produce closed profile of a lot of diameters and number of sizes by high incidence.

D coiler 1 ton cap.

Entry Gate with

  Tube Mill with 10 stations, 10Gear Boxes & 15 H.P. electrical.

Control Panel semi auto

Cutting Unit Manually

Technical Specifications

Maximum sheet width that can be formed : 370 mm

Maximum sheet thickness in S.S. Strips that can be formed : 2 mm

Horizontal distance between shafts : 500mm

Number of forming stations : 10nos.

Vertical station : 8 nos.

Total HP for Line : 18

Speed of the machine : 500mm/minute

Size of machine : 5500 x 1300 x 1100 mm

Mandrel Uncoiler

Coil weight : 1 MT Max

Coil width : 400 MM

Coil bore : 470 MM min, 520 MM max dia.

Mandrel movement : Manually

Entry Gate

Entry gate will be provided for movement of sheet to roll former.

Main Base

The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 60mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 15HP motor

[rollformermachine-blog]

First time in India we are introduce 6 profiles upright roll forming machine from that machine you can produce 6 different kind of profile in one machine. This machine can form it 6 different profiles in one machine these products are manufactured by using hi-tech machinery and advanced technology in order to use the best quality raw material and high tensile steel. Reduce scrap rigid and stable base design is the useful feature of these products. These machines are constructed by using the steel shafts and they are running between the iron housing. These machines are automatic and are easy to use. These products are available at reasonable prices as per the need of the clients and we also can make it custom roll forming machine as per profile drawing.

A) D coiler 1 ton cap.

B) Punching press,

C) Entry Gate with

D) Roll Forming Line with 16 station , 8 Gear Boxes & 15 H.P. electrical.

E) Control Panel semi auto

F) Cutting Unit (Hydro.)

TECHNICAL SPECIFICATIONS :-

Maximum sheet width that can be formed : 350 mm

Maximum sheet thickness in CRCA Strips that can be formed : 2.5 mm

Number of forming stations : 16 nos.

Vertical station - : 8 nos.

Total HP for Line : 21.5

Speed of the machine : 4 mt/minit

Size of machine : 7200 x 1200 x 1100 mm

MANDREL UNCOILER

Coil weight : 1 MT Max

Coil width : 400 MM

Coil bore : 450 MM min, 510 MM max dia.

Mandrel movement : Manually adjusted

Back Tension : Manually adjuste

à Description of the Roll Forming Machine.

Feeder

3 Hp Pneumatic

Punching press

20 tone power press

Entry Gate Entry gate will be provided for movement of sheet to roll former.

Main Base The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 70 mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 15HP motor

Tooling

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.

Cutting Unit ( Hydro.)

Hydraulically operated power pack along with cutting die with 5 HP electrical.

Motor - ABB , Gear box – Elecon , Bearing - SKF

[rollformermachine-blog]

We offer Innovation and Design of complete W Beam Roll Forming Machine for the Highway industry, including installation and world class service. The roll forming machines engineered to produce expressway highway Barriers & Roadside barriers, such as, the W beam guardrails, three beam guardrail, Barrier Beams, Guardrail sigma posts, C posts, steel guardrail cross beam, Guardrail Ends bending, curved guardrail, End Terminals, car park, factory barriers, Road Safety Barriers, Warehouse Barriers, etc. W Beam Roll Forming Machine with their robust construction and state-of-the-art controls provide guardrail manufacturers with a low-maintenance, high-production and less men power. W Beam Roll Forming Machine is also know as a Expressway Guardrail Roll Forming Machine, C U Profiles Roll Forming Machine, Guardrail Bull nose Rolling Machine, Guardrail Post Roll Forming Machine, Guardrail Connection profile Roll Forming Machine, Guardrail Fishtail End Pressing Machine

D coiler 10 ton cap.

Punching press 100 tone

Entry Gate with

Roll Forming Line with 16 stations, 8 Gear Boxes & 15 H.P. electrical.

Control Panel semi auto

Cutting Unit (Hydro.)

Technical Specifications

Maximum sheet width that can be formed : 850 mm

Maximum sheet thickness in CRCA Strips that can be formed : 5 mm(M.S.)

Horizontal distance between shafts : 500mm

Number of forming stations : 16 nos.

Vertical station : 12 nos.

Total HP for Line : 23

Speed of the machine : 3 to 4 mt/minit

Size of machine : 8500 x 1600 x 1000 mm

Mandrel Uncoiler

Coil weight : 10MT Max

Coil width : 400 MM

Coil bore : 850 MM min, 1100 MM max dia.

Mandrel movement : Hydro.

Back Tension : Manually adjusted