sata-fluxes

 div.Section0{page:Section0;}Jinzhou Sata Fused Fluxes and New Materials Factory taking advantage of our abundant natural resources , engaged in, develop and sale the chemical raw materials for more than 10 years. we take responsibility for and guarantee the quality and safety, as well as the fulfillment of all obligations to clients and partners. We value positive customer reviews about us and are open for cooperation in order to better understand the needs and desires of consumers and offer products and services . The business philosophy of always upholding the "quality, integrity and pragmatic, motivated, service-oriented" applies to the company's management and operating among. To challenge the fierce competition, the company system is being constantly improved, relying on science and technology, continuously upgrading the technology contents of products which were sold and won  a high admiration and are widely trusted at home and abroad. As a result of our high quality products and outstanding customer service, we have gained a global sales network reaching to America, Russian, Italy,  German, South Korea and  Indian and etc.  http://www.sata-fluxes.com/

[sata-fluxes]

Synthetic Cryolite

https://www.sata-fluxes.com/product/raw-materials/synthetic-cryolite.html

Synthetic Cryolite

General Description ofSynthetic Cryolite

Molecular Formula: Na3AlF6

CAS NO.:13775-53-6/15096-52-3

EINECS NO:238-485-8

MW：209.95

Density: 2.95-3.05g/cm3 at 25°C

Bulk Density: 1.3-1.55g/l

Melting Point:1025°C

HS Code: 28263000.00

Appearance: Sandy, Powder, Granule

Size: 0-10mm 100% -0.045mm 10%max

The grain size can be adjusted according to different requirement.

Specifications of Synthetic Cryolite

Items Grade CH-0 CH-1 CM-0 CM-1

Chemical

Compositions (%)

F ≥ 52 52 53 53

Al 12 12 13 13

Na ≤ 33 33 32 32

SiO2 0.25 0.36 0.25 0.36

Fe2O3 0.05 0.08 0.05 0.08

SO4 0.6 1 0.6 1

CaO 0.15 0.2 0.2 0.6

P2O5 0.02 0.03 0.02 0.03

Moisture 0.2 0.4 0.2 0.4

Physical Properties (%) Loss on drying 2 2.5 2 2.5

Application of Synthetic Cryolite

Synthetic Cryolite (Sodium Aluminium Fluoride) is primarily used as a flux in the smelting or electrolytic production of aluminum .Thick   size (0-10mm) and good fluidity, Convenient for mechanization and feeding automatically. It can be used to reduce the melting point of     alumina and fast melting. In the friction industry, it is used as filler in bonded abrasives and in friction coated linings. It is also used in the glass and enamel industries.

PackageofSynthetic Cryolite

Polyethylene weaving inner lined with plastic bag. N.W.is 25/50/1000kg

  Jinzhou Sata Fused Fluxes and New Materials Factory (SATA for short), is a professional potassium aluminium fluoride suppliers. We provide sodium hexafluoroaluminate formula, electrode flux material and etc. Want to know more? Please contact us.

[sata-fluxes]

Sodium Fluosilicate/Hexafluorosilicate (SSF)

https://www.sata-fluxes.com/product/raw-materials/ssf.html

Sodium Fluosilicate/Hexafluorosilicate (SSF)

General Description of Sodium Fluosilicate/Hexafluorosilicate (SSF)

Molecular Formula:Na2SiF6

UN NO.: 2674

CAS NO.:16893-85-9

EINECS:240-934-8

Desity:2.37

Hs code: 2826901010

Appearance: Colorless hexagonal crystal

Solubility: Soluble in water up to 1.45g/100ML at 100℃ but it is insoluble in alcohol

Application of Sodium Fluosilicate/Hexafluorosilicate (SSF)

In metallurgical applications such as foundry additives for aluminum foundry, cover flux, Si addition to aluminum, filler for bonded abrasives.

Milky agent and fusing agent for glass and enamel

Preserving agent for wood

Agricultural insecticide

Hygroscopic agent for acid resisting cement

Coagulation accelerator in natural emulsion products

Additive in electroplating zinc, nickel and iron in three floors; stuffing agent in plastics

Pharmacy, fluorating treatment for drinking water and for man-made crystals and Sodium Fluoride

Leather tanning (cracking prevention) and foam rubber.

Specification of Sodium Fluosilicate/Hexafluorosilicate (SSF)

Item Standard

Purity (Na2SiF6) ≥ 99.0

Free Acid ≤0.10

Loss of Weight on Drying at 105°C ≤0.30

Water-insolutles ≤0.4

Fineness Passed 250mesh Sieve ≤90%

Heavy Metal ≤0.05

Package of Sodium Fluosilicate/Hexafluorosilicate (SSF)

25kg or 1000kg jumbo plastic woven bag. 25tons/20'gp.

[sata-fluxes]

Potassium Aluminium Fluoride (PAF)

https://www.sata-fluxes.com/product/raw-materials/paf.html

Potassium Aluminium Fluoride (PAF)

General Description of potassium aluminum fluoride (PAF)

Molecular Formula: KALF4 /K3ALF6

CAS NO.:14484-69-6

Melting point: 540-560℃

HS Code: 28269090.90

Size:1-3mm, 0.5-2.5cm ,0-200mm, 20, 40, 100, 200 and 325mesh

Appearance: white or light gray powder or lump

It is a commercial grade fused solid, inorganic salt.

PAF is also known as: Potassium Cryolite, Potassium Tetrafluoraluminate,

Kalium Aluminum Fluoride, KAlF, KAlF4, K3AlF6

ApplicationofPotassium Aluminium Fluoride (PAF)

This compound is used as flux in the smelting of secondary aluminium, to reduce or remove the magnesium content of the melt or to maximize metal recovery, additives for the metals industry as a fluxing agent to accelerate dispersion after addition.

It is used in the manufacture of grinding wheels (filler/binder) and other abrasive products.

Other common applications of PAF are as additive to roofing shingles, where it acts as an alkaline Ph adjuster and flame retardant. It can also be used as color additive to the coatings for roofing granules

Glass producers use the PAF for pacification or to cloud the glass giving it a milky white color.

Specifications:ofPotassium Aluminium Fluoride (PAF)

Items Specification

Grade 1

(white powder)

Grade 2

(grey lump)

Chemical

Compositions (%)

F 49-53 49-51

Al 17-21 15-19

K 28-33 27-35

SiO2 0.2 0.5

Fe2O3 0.05 0.2

SO4 0.2 0.5

Moisture 1 1

Bulk Density 0.6-1.0g/L 0.6-1.0g/L

PH 6.0-6.5 6.0-6.5

Package of Potassium Aluminium Fluoride (PAF)

< 150 mm packed in big bags

Powder 0-1 mm packed in 25 kg PP bags

Powder 200 mesh (< 74 um) packed in big bags or in 25 kg PP bags

 Jinzhou Sata Fused Fluxes and New Materials Factory (SATA for short), is a professional potassium aluminium fluoride suppliers. We provide grain refiner for aluminium, electrode flux material and etc. Want to know more? Please contact us.

[sata-fluxes]

Magnesium Chloride Hexahydrate Powder

https://www.sata-fluxes.com/product/raw-materials/magnesium-chloride/magnesium-chloride-powder.html

Magnesium Chloride Hexahydrate Powder

General Description of Magnesium Chloride Hexahydrate Powder

Chemically, magnesium chloride is represented as MgCl2. It is a naturally occurring mineral salt which is mostly obtained from seawater and brine. In its pure form, it can be identified as a colorless, odorless, powdery substance with a bitter taste. It gets dissolved in water easily. Magnesium chloride is a versatile compoundwith a number of uses in food preparation, health and personal well-being areas, road care and industry.

Chemical formula: Mgcl2. 6H2O

Purity: 46.00%min.

Appearance: pure white crystal fine powder

Hs code:28273100

CAS NO.:7791-18-6

Application of Magnesium Chloride Hexahydrate Powder

Food Preparation

Magnesium chloride is popularly used in food preparation, particularly in Asian communities and children's formulas. Magnesium chloride works as a coagulant agent on liquid forms of soy, helping the material solidify into tofu. It is also added to formula milk fed to babies. It is a compound added to most foods sold to consumers and acts as a mineral supplement.

Used in the Medical Industry

MgCI2 can be found in capsules and tablets and can be used as nutritional supplements. When taken regularly, it prevents blood clotting,keeps blood pressure in check, strengthens teeth and bones, and reduces the risk of severe ailments such as osteoporosis, heart attack, etc.

Hypomagnesaemia

Research has proved that Hypomagnesaemia mainly in cattle and sheep follows after winter when a herd is turned on to lush spring grass. Hypomagnesaemia is more noticeable in cattle grazing on pastures which have recently received a dressing of nitrogenous or potash fertilizer. By spraying a solution of Magnesium Chloride on grass or even directly on the animal or mixed into the cattle feed, this   condition is prevented and has proved to be extremely beneficial to livestock. Magnesium Chloride being environmentally-friendly, will not damage either grasslands or the cattle. For more information contact our dealer.

Horticulture

Plants need several minerals for growth. Magnesium chloride provides magnesiumto plants to correct deficiencies in mineral content. Its use in farming is important since it is majorly used to replace magnesium sulfate.

De-Icing Agent

Liquid magnesium chloride is widely used as an anti-icier. If it is sprayed on roadways before precipitation, it delays the formation of ice and prevents its adhesion to the surface of the road. Thus, it controls the excessive accumulation of snow and ice on the roads in winter months. This, in turn, reduces the chance of skidding of vehicles and improves driving conditions. As compared to any other anti-icier like sodium chloride, it is the more preferred one mainly because it is less corrosive in nature. Moreover, it does not cause any harm to plant life growing beside roadways.

For Controlling Dust

Magnesium chloride tends to absorb a lot of moisture from the air. When its liquid or powdered form is applied on dusty areas such as excavation sites, race courses, etc.. Thus, it prevents small dust particles from flying around and contaminating the air the dust gets suppressed onto the ground.

For Manufacturing Industrial Products

Along with its health and public safety uses, magnesium chloride is also used in a number of industrial processes, including textile production. Among the environmental industry applications of magnesium chloride, it is also used as an industrial dye and dye waste remover. It is particularly common in printing mills and other paper textile manufacturing centers, where it is used to neutralize and clean wastewater byproducts. Formulated to accuracy, our Magnesium Chloride Flakes are suitable to be used in the preparation of Oxychloride Cement (3MgOMgC1211H2O) and Magnesium Hydroxide Mg(OH)2

Package of Magnesium Chloride Hexahydrate Powder

25kgs/50kgs/1000kgs jumbo PP and PE double bags or as customer required.

[sata-fluxes]

Magnesium Chloride Hexahydrate Flake

https://www.sata-fluxes.com/product/raw-materials/magnesium-chloride/magnesium-chloride-hexahydrate-flake.html

Magnesium Chloride Hexahydrate Flakes

General Description of Magnesium Chloride Hexahydrate Flake

Chemically, magnesium chloride is represented as MgCl2. It is a naturally occurring mineral salt which is mostly obtained from seawater and brine. In its pure form, it can be identified as a colorless, odorless, powdery substance with a bitter taste. It gets dissolved in water easily. Magnesium chloride is a versatile compound with a number of uses in food preparation, health and personal well-being areas, road care and industry.

Chemical formula: Mgcl2. 6H2O

Purity: 46.00%min.

Appearance: pure white flake

Hs code:28273100

CAS NO.:7791-18-6

Application of Magnesium Chloride Hexahydrate Flake

Food Preparation

Magnesium chloride is popularly used in food preparation, particularly in Asian communities and children's formulas. Magnesium chloride works as a coagulant agent on liquid forms of soy, helping the material solidify into tofu. It is also added to formula milk fed to babies. It is a compound added to most foods sold to consumers and acts as a  mineral supplement.

Used in the Medical Industry

MgCI2 can be found in capsules and tablets and can be used as nutritional supplements. When taken regularly, it prevents blood clotting,keeps blood pressure in check, strengthens teeth and bones, and reduces the risk of severe ailments such as osteoporosis, heart attack, etc.

Hypomagnesaemia

Research has proved that Hypomagnesaemia mainly in cattle and sheep follows after winter when a herd is turned on to lush spring grass. Hypomagnesaemia is more noticeable in cattle grazing on pastures which have recently received a dressing of nitrogenous or potash fertilizer. By spraying a solution of Magnesium Chloride on grass or even directly on the animal or mixed into the cattle feed, this condition is prevented and has proved to be extremely beneficial to livestock. Magnesium Chloride being environmentally-friendly,will not damage either grasslands or the cattle. For more information contact our dealer.

Horticulture

Plants need several minerals for growth. Magnesium chloride provides magnesium to plants to correct deficiencies in mineral content. Its use in farming is important since it is majorly used to replace magnesium sulfate.

De-Icing Agent

Liquid magnesium chloride is widely used as an anti-icer. If it is sprayed on roadways before precipitation, it delays the formation of ice and prevents its adhesion to the surface of the road. Thus, it controls the excessive accumulation of snow and ice on the roads in winter months. This, in turn, reduces the chance of skidding of vehicles and improves driving conditions. As compared to any other anti-icer like sodium chloride, it is the more preferred one mainly because it is less corrosive in nature. Moreover, it does not cause any harm to plant life growing beside roadways.

For Controlling Dust

Magnesium chloride tends to absorb a lot of moisture from the air. When its liquid or powdered form is applied on dusty areas such as excavation sites, race courses, etc... Thus, it prevents small dust particles from flying around and contaminating the air the dust gets suppressed onto the ground.

For Manufacturing Industrial Products

Along with its health and public safety uses, magnesium chloride is also used in a number of industrial processes, including textile production. Among the environmental industry applications of magnesium chloride, it is also used as an industrial dye and dye waste remover. It is particularly common in printing mills and other paper textile manufacturing centers, where it is used to neutralize and clean wastewater byproducts. Formulated to accuracy, our Magnesium Chloride Flakes are suitable to be used in the preparation of Oxychloride Cement (3MgOMgC1211H2O) and Magnesium Hydroxide Mg(OH)2

Package of Magnesium Chloride Hexahydrate Flake

25kgs/50kgs/1000kgs jumbo PP and PE double bags or as customer required.

[sata-fluxes]

raw  materials  for  aluminium  foundry

https://www.sata-fluxes.com/product/raw-materials/

Flux coating material refers to the material which can separate metal from mineral by forming a low melting point slag layer while interacting with the rocks and harmful impurities in the orehe. According to the properties of flux, it can be divided into alkaline flux (such as limestone, dolomite, etc.), acid flux (such as quartz, metal ore with high silicone element, etc.), Neutral flux (bauxite, bauxite, etc.) and flux (such as fluorite, cryolite, etc.). It is generally required to have highly effective components, low harmful impurities. And ore strength and block degree should meet the requirements of the smelting process. Flux has the stable chemical composition, good selectivity, quick reaction, safe use, low corrosion and low price.

 Jinzhou Sata Fused Fluxes and New Materials Factory (SATA for short), is a professional master alloy manufacturer. We provide grain refiner for aluminium, electrode flux material and etc. Want to know more? Please contact us.

[sata-fluxes]

fluxes  for  magnesium  alloy

https://www.sata-fluxes.com/product/mg--mg-alloy-flux/

Magnesium alloy has a low melting point and small heat capacity. When heated in the air, it gets oxidized fast, and it is easy to burn when overheated. When in a melting state without any flux, it can be burned violently. Therefore, the magnesium alloy must always be in flux or protective atmosphere during the casting process. The quality of molten casting depends greatly on the quality of the flux and the melt protection.

 Jinzhou Sata Fused Fluxes and New Materials Factory (SATA for short), is a professional master alloy manufacturer. We provide grain refiner for aluminium, magnesium flux and etc. Want to know more? Please contact us.

[sata-fluxes]

Master Alloy

https://www.sata-fluxes.com/product/master-alloy/master-alloy.html

Master Alloy

Description of Master Alloy

SATA-Master alloys melt at a lower temperature as compared to primary metals. Controlled addition makes it easier to produce the final alloy of consistent composition, in less time.

Specification of Master Alloy

Product Content Form

AlB B 2/3/4/5/8/10 cut rod/coiled rod/cast cut bar/waffle ingot

AlZn Zn10/20/30/40 waffle ingot

AlMg Mg10/20/25/50/60 waffle ingot/ broken waffle

AlNi Ni10/20/25 waffle ingot

AlSi Si 10/20/30/35/50 waffle ingot

Advantage of Master Alloy

Strict control of alloying process and metallographic morphology can help to form fine and uniform aluminum alloy structures

Accurate and stable chemical compositions. The content of high-melting, active and segregational elements can be controlled accurately

High purification

Excellent performance, low melting point, and high recovery rate. The master alloy can be added with low temperature and it can melt very quickly, the processing time thus was shortened. Meanwhile, the production efficiency and product quality can be improved in certain degree.

Packing of Master Alloy

Different Shape with different packing, consult sales for more detailed information.

Application of Master Alloy

Improve the properties of aluminium alloy.

Storage of Master Alloy

In dry and cool place with well ventilation.

 Jinzhou Sata Fused Fluxes and New Materials Factory (SATA for short), is a professional master alloy manufacturer. We provide grain refiner for aluminium, grain refiners in aluminum alloy castings and etc. Want to know more? Please contact us.

[sata-fluxes]

Grain Refiner

https://www.sata-fluxes.com/product/master-alloy/grain-refiner.html

Grain Refiner

General Description of Grain Refiner

Grain refiner can optimize the form and grain distribution of eutectic silicon. The material synthetic mechanical properties, strength and ductility are enhanced. At same time, it can minimize hot cracking tendency.Control the structure and dispersion of individual crystals in metals improved mechanical strength and soundness of the casting.

Specification of Grain Refiner

Product composition Form

AlTiC AlTi3C0.15 3% Titanium 0.15%C cut rod/coiled rod/cast cut bar/waffle ingot

AlTi3C0.3 3% Titanium 0.3%C

AlTi5C0.15 5% Titanium 0.15%C

AlTi5C0.3 5% Titanium 0.3%C

AlTi AlTi 4% 5% 6% 10% 15% Titanium Ingot/rod

AlTiB AlTi10B1 10%Titanium 1%Boron Waffle ingot/rod/coil

AlTi10B0.4 10%Titanium 0.4%Boron

AlTi5B1 5%Titanium 1%Boron

AlTi5B0.2 5% Titanium 0.2% Boron

AlTi5B0.6 5% Titanium 0.6% Boron

AlTi3B1 3% Titanium 1% Boron

AlTi3B0.4 3% Titanium 0.4% Boron

AlTi3B0.2 3% Titanium 0.2% Boron

AlP 4%P waffle ingot

AlZr 4% 5 % 6% 10% 15%Zr waffle ingot

AlSb 5%/10%Sb waffle ingot

 Advantage of Grain Refiner

Improve the strength and toughness of aluminum alloy.

Eliminate columnar grains and feathery grains.

Improve the intrinsic quality of aluminum products by reducing the internal shrinkage cavities, porosity, hot cracking and segregation.

Increase more flexibility during the plastic deformation of the subsequent processing in the casting by improving its ductility

Reduce surface defects of aluminum product by improving its ductility.

Improve calendaring rate and productivity on the premise of ensuring the quality of products.

Increase the using time of the calendaring molds and auxiliary equipment on the premise of ensuring the quality of products.

Make the surface of aluminum more beautiful by improving the surface treatment of aluminum product

Application of Grain Refiner

Hardeners: Used for enhancing physical and mechanical properties of metal alloys.

Grain Refiners: Used for controlling the dispersion of individual crystals in metals to produce a finer and more uniform grain structure

Modifiers & Special Alloys: Typically used to increase strength, ductility and machinability.

Using method of Grain Refiner

Baking before using

Operation temperature 680-720 ℃

Joint quantity: Self controlled by calculation and test according to actual condition.

Joint method: After digging up the drum. Plunge the additives slightly to the Al liquid and mix evenly. Keep immersing for 5-10 minutes.

Storage of Grain Refiner

If stored in low humidity environment in the original packing, product can be preserved for a long time.

 Jinzhou Sata Fused Fluxes and New Materials Factory (SATA for short), is a professional fused fluxes for aluminium and magnesium industry with integrated capability of product research & development, manufacture, business management and services. We provide grain refiner for aluminium, grain refiners in aluminum alloy castings and etc. Want to know more? Please contact us.

[sata-fluxes]

Ceramic Foam Filter

https://www.sata-fluxes.com/product/ceramic-foam-filter.html

Ceramic Foam Filters

General Description of Ceramic Foam Filters

Ceramic filter foams is just developed as a new type molten metal filters to decrease casting flaw in recent years, play a vital role in the metal casting and foundry industries, where they are used to filter out impurities in molten metal to improve the quality and performance of the end product.

Even the slightest non-metal impurities in molten metal can have a devastating effect on the performance and strength of finished metal goods. This can result in end products failing to meet the necessary quality standards; Ceramic filters play an essential role in removing these impurities and ensuring high-quality casting.

Application of Ceramic Foam Filters

Decontaminated the molten metal liquid

Simplified gating system

Improve the metallurgical structure of the castings

Reduce slag inclusions of the castings

Increase the casting quality rate

Reduce casting internal re-oxidation defects

Reduce the surface defects after machining of the castings

Advantage of Ceramic Foam Filters

High strength without loose ceramic particles or powder

Three dimensional connected mesh structure and high porosity

Large surface area of slag collection, large inner surface area of filtering

Excellent thermal shock resistance

Various sizes, shapes and pore sizes are available

Particles larger than the pore size are captured at the top of the ceramic foam filter

Smaller particles are captured on the filter cake created by the larger particles

Finer particles are captured within the pores in the filter

Specification of Ceramic Foam Filters

Specification(inch) Filter Size(mm) Remark

7 inches 178*178*50

1.10-30ppi Aluminum alloy bar continuous casting and rolling

2.30-50ppi for semi-continuous casting

3.40-50ppi for high quality aluminium profile and plate

4.50-60ppi for double zero wave continuous casting and rolling

9 inches 228*228*50

12 inches 305*305*50

15 inches 381*381*50

17 inches 432*432*50

20 inches 508*508*50

23 inches 584*584*50

26 inches 660*660*50

Package of Ceramic Foam Filters

Individual carton package per filter, and then load in big carton or plywood case according to different size.

For package details, please contact our sales for more info.

 Jinzhou Sata Fused Fluxes and New Materials Factory (SATA for short), is a professional fused fluxes for aluminium and magnesium industry with integrated capability of product research & development, manufacture, business management and services. We provide ceramic foam filters for casting, alumina ceramic foam filter, ceramic foam filter molten metal filtration, ceramic filter for casting and etc. Want to know ceramic foam filter uses or more? Please contact us.

[sata-fluxes]

Anhydrous Magnesium Chloride

https://www.sata-fluxes.com/product/anhydrous-magnesium-chloride.html

Magnesium Chloride Anhydrous (AMC)

General Description of Magnesium Chloride Anhydrous (AMC)

Name: Magnesium Chloride Anhydrous (AMC)

By-product of titanium sponge

Appearance: White Block/Flake/Powder

Grade: Industry grade

Melting Point: 714°C

Purity: 99.0% min

Molecular formula: MgCl2

HS code: 28273100

EINECS: 232-094-6

CAS code: 7786-30-3

Application of Magnesium Chloride Anhydrous (AMC)

AMC is one of the main raw materials of foundry flux for aluminium and magnesium alloy industry

AMC is used to produce magnesium compounds such as magnesium carbonate, magnesium hydroxide, and magnesium oxide.

High-quality AMC powder in magnesite products can be used as high-quality fireproof board, magnesium tile, light wallboard, stove, fireworks fixative, etc..

High-quality AMC powder can also be used as a food additive, protein coagulant, dust proofing agent, etc.

Advantage of Magnesium Chloride Anhydrous (AMC)

Rich experience in processing AMC from block form into flake & powder form can control moisture absorption very well.

Rich experience in processing different size of flake and powder according to customer requirement.

Provide kinds of package for block, flake and powder, especially valve bags for AMC powder, which can keep the product better moisture proof.

High purity: Mgcl2--99.5%min products are in supply.

Export to Russia, India, Japan, South Korea, Vietnam....by shipping and wagon for more than 10 years.

Supply Capacity: 10,000-20,000MT/ year.

Loading goods into container directly in our factory, transportation from our factory to Customer.

Specification of Magnesium Chloride Anhydrous (AMC)

AMC Block: 0.9-1.3MT per block. Size: 1.1*1.1*0.7M average

AMC Flake: 0-5.6mm, 0-20mm, 0-3mm or customized

AMC Powder: 13-230mesh, 80-150mesh or customized

AMC Lump: 1-10cm, 1-20cm or customized

Package of Magnesium Chloride Anhydrous (AMC)

AMC Block: wrapped with plastic inner and load in jumbo bags

AMC Flake: 25kgs or 50kgs PP bags with plastic inner film or as customer required

AMC Powder: 25kg valve bags*40pieces load in jumbo bags or 25kgs pp bags with plastic inner film or as customer required

AMC Lump: 50kgs PP bags with plastic inner film or as customer required

[sata-fluxes]

Ti Tablet

http://www.sata-fluxes.com/product/aluminum-alloying-tablet/ti-tablet.html

General Description of Ti Tablet

Titanium Tablet is used to adjust the content of Ti content in Aluminium Alloy, it is made by metal powder and the rest are pure aluminium or flux in proportion.

High efficiency is above 90%, the flux in the metal additives is favor for refining, purification, has effect of degassing, drossing and no content to make pollution.

Suitable for non-ferrous metal plates, strips, foils, profiles, rods, cables and alloys for the preparation of colored grades.

Density:3.8-4.1g/cm³

Content: metal powder+ rest

Metal powder：75%、80%、85%、90%、95%

Rest: A-Sodium free flux,  B- flux+aluminium

Usage Instruction of Ti Tablet

Before refining flux application, the metal additives can be put into melting furnace or holding furnace directly. To achieve the high efficiency, should match up the right notice as follows:

The temperature of the aluminium liquid not lower than 740℃ the best application temperature is 750+5℃

It is sink down by itself, so keep the surface clean is very important. to avoid wrapped by the floating slag or the slage which floated on the surface. So it must be put into after drossing.

After skimming the dross, the tablet should be put directly in to the aluminium molten evenly with tablet please do not crush it, keep it stay for 20-30mintures, stir it and let it stay  for 7-15 minutes. Sample analysis should be performed.

Dosage of Ti Tablet

Dosage=(Target-initial)*aluminium wt% /(90% * the alloy element content in the metal additives)

Target: element content of target

Initial: Original content of elements in the melt

Wt: The weights of aluminium melt

Specification of Ti Tablet

Product

Percentage of Element

Density

Appearance

Work Temperature

Ti Tablet

Ti: 75%,80%,85%,90%,95%

Balance: pure aluminium or flux

3.8-4.1g/cm³

Grey

750+5℃

Fe Tablet

Fe: 75%,80%

Balance: pure aluminium or flux

Grey Brown

Mn Tablet

Mn: 70%,80%

Balance: pure aluminium or flux

Black Grey

Cr Tablet

Cr: 75%,85%

Balance: pure aluminium or flux

Grey

Cu Tablet

Cu: 75% - 80% - 85% - 90%

Balance: pure aluminium or flux

Reddish Brown

 Advantage of Ti Tablet

It can be put into the normal temperature aluminium metal

High density, easy to sink down

reaction quickly, no oxidation and burn loss

Package of Ti Tablet

500g/tablet.4 tablets wrapped by foil package load in 20kg carton.

[sata-fluxes]

Sodium free refining flux

http://www.sata-fluxes.com/product/alal-alloy-flux/sodium-free-refining-flux/

General Description:

Aluminum alloys containing more than 2 % magnesium become brittle with sodium.

Feature: This flux is a compact covering and cleaning granulated flux to remove the sodium in the aluminum melting. It generates low dust and low fume during application. It reacts quickly with molten aluminum and removes the alkali metal (Ca, Na, Li, Sr) and non-metallic inclusions (oxides, carbides, borides) and degassing.

 Function:

1. Do not contain various forms of Na, which is suitable for Mg>2% al-alloy to avoid “sodium brittle”

2. The main components are Chloride and Fluoride salts with other salts and compounds.

3. The dry raw materials are mixed together and then are fused or melted into a liquid state by usIng a high temperature furnace.

After fusing completed the flux are cooled and they are crushed or ground into ccustomerized particle size.

4. Removes non-metallic inclusions, hydrogen, sodium, calcium and lithium from liquid aluminium and aluminium alloy. Enhances

degassing when injected flux with Argon or Nitrogen.

5.By means of flux injection Machine gives the highest refining efficiency.

6.Sodium levels less than 1ppm in high Mg-al alloys are attainable in the casting.

 Applied range:

This flux is used in hypo-eutectic aluminum alloys including those contain high magnesium alloy.

Chemical compositions

Mgcl2 Anhydrous , Potassium Chloride , CaF2 and other salt

 Melting Point: 432°C & 483°C

Size of Sodium-Free Refining Flux

Granule 0.8-3.25mm, 1-3mm,Other size can be adjusted according to custom

 Package: 1. 2.0kg or 2.5kg or 5kg heat sealed polyethylene (PE) bags into 20 or 25kgs bags or cartons with or without pallet

2. Special packing may be offered on request

 Advantage:

1) Eco‐friendly flux that reduce dust levels, meet the emission limits of most environmental regulatory agencies

2) Uniform size, reacts fully. Purify the melt improve melt quality.

3) Increases the extrusion speed and die life when extruding profiles

4) Reduces the number of breaks in continuous casting

5) Eliminates edge cracks when rolling high Mg aluminium alloys

6) Free of fluorides. Zero fluoride emissions.

7) Low melting point for rapid dispersion

8) Low application rates, typical 0.15-0.2% of MT aluminium

 Notice:

Sodium-free flux should be added to the melt at the temperature of 690-750 Degree Celcius. The recommended application rate should be 0.1 to 0.2% of the melt size. Rebel the melt and remove the dross from the top of the molten metal.

[sata-fluxes]

Recovery Flux

http://www.sata-fluxes.com/product/alal-alloy-flux/recovery-flux.html

Recovery Flux (SATA-PF-320)

General Description of Recovery Flux (SATA-PF-320)

SATA recovery flux is a kind of flux used flux for recovering the entrapped aluminium from the hot dross outside of the furnace.

Appearance: White or gray white in powder

Application temperature: 700-780 ℃

Advantage of Recovery Flux (SATA-PF-320)

Exothermic flux. To separate the aluminium melt from the dross outside the furnace.

Suitable for hot dross and lower temperature dross with different exothermic.

After processing with the aluminium dross, there is less metal, increase economic benefit.

Package of Recovery Flux (SATA-PF-320)

2.5kg or 5.0kg PE bag , 20～25kg PP bag or 20-25kg cartons

Dosage of Recovery Flux (SATA-PF-320)

0.2%~0.5% of molten aluminium weight, adjust the dosage according to furnace type and purity of furnace charge.

Storage of Recovery Flux (SATA-PF-320)

Store in a dry and cool place with good ventilation .Original packing should be kept until ready to use.

 More choice for your option:

Mild exothermic

Strong exothermic

[sata-fluxes]

Powder Refining Flux

http://www.sata-fluxes.com/product/alal-alloy-flux/powder-refining-flux.html

Powder Refining Flux (SATA-PF-330)

General Description of Powder Refining Flux (SATA-PF-330)

For aluminium alloys, since the Al has strong chemical activity, the inclusions and gases are easily generated during the smelting process, and they are distributed inside the alloy after solidification of the melt, which will reduce the alloy’s quality, It is necessary of removing the oxide inclusion, enhance the casting quality and avoid defects in the casting.

SATA-refining flux used for removing non-metallic inclusions from aluminium molten, it also will form a layer that efficiently prevents the aluminium molten from reacting with generating hydrogen pick-up and oxides from the air.

There are two options: One is general refining flux with emission. Another one is fewer fumes during working.

Application of Powder Refining Flux (SATA-PF-330)

The flux can be added by manually spreading or added by an injection equipment, when added it by an injection equipment, with the help of nitrogen or argon and flux, the oxide and hydrogen also can be removed , the injection time required is 15-20 minutes, after refining, impurities will float up to the surface.

Advantage of Powder Refining Flux (SATA-PF-330)

Less dosage, Eco-friendly and less fume

Low working temperature, it can fully react with aluminium molten

Easy operation, it can added by manually and injection equipment

Excellent performance in removing oxide inclusions and drossing from aluminium melt

There are sodium free recipe refining flux, suitable for high mg content aluminium alloy, avoid or reduce the white spots on the surface of aluminium and aluminium alloys, improve the product quality

Specification of Powder Refining Flux (SATA-PF-330)

White mixed powder

Dosage: Recommended dosage is 1-5kg per ton of aluminium molten weight, please contact the seller to get exact dosage according the aluminium products

Working temperature is 650℃ to 750℃

Package of Powder Refining Flux (SATA-PF-330)

Packed in 5kg (PE), 25kg (PP), 1000kg bags or customized.

Stored in dry, well-ventilated place, and avoid direct sunlight, keep sealed before using.

 NOTE: This flux has serious hygroscopicity, please use immediately after opening

[sata-fluxes]

Granulated fused refining fluxes

http://www.sata-fluxes.com/product/alal-alloy-flux/granulated-fused-refining-fluxes/

General Introduction:

SATA granulated fused refining flux is a eutectic salt composed of mgcl2 anhydrous and potassium or sodium chloride. Which can removes alkali metal(sodium, calcium, lithium) and non-metallic inclusions (oxides, borides and carbides) from liquid aluminium and al-alloys. It’s in-furnace metal treatment flux.

 The main chemical compositions of different fluxes based on Mgcl2 anhydrous, Kcl, Nacl, CaF2, Na3ALF6, K3ALF6 and etc. These raw materials are fused in a furnace to a high temperature, cooled and crushed. Compare to the powder mixed. Fused fluxes have a single sharp melting point rather than mixed powder flux has a melting range. The melting point belows 483℃. And some are free from fluorides, sodium, which is suitable for high magnesium al-alloy. Some fluxes has a very small amount of calcium fluoride added to MgCl2/KCl flux leads to a significant increase in the inclusion and alkali removal performance. The MgCl2 minimizes or eliminates surface oxidation by creating a thin-film layer on the metal surface, thus cover fluxes can be avoided if the refining flux contains enough MgCl2.

 Advantage:

Eco‐friendly flux that reduce dust levels, meet the emission limits of most environmental regulatory agencies

Uniform size, reacts fully. Purify the melt improve melt quality.

Increases the extrusion speed and die life when extruding profiles

Reduces the number of breaks in continuous casting

Sodium-free flux suitable for high mg al-alloy eliminates edge cracks when rolling high Mg aluminium alloys

Free of fluorides. Zero fluoride emissions.

Low melting point for rapid dispersion

Effectively remove the aluminium slag and hydrogen, performance excellent on refining and drossing.

Addition and stirring of flux by means of flux feeder (with Nitrogen or Argon) gives the highest refining efficiency.

In the meanwhile, oxide inclusions can be separated from the melt, and generated dry slag (white dross),reduce metal loss.

Less dosage, high effectiveness, save cost for customer refining and degassing slag, it can protect and clean molten aluminium.

[sata-fluxes]

Drossing Flux

https://www.sata-fluxes.com/product/alal-alloy-flux/drossing-flux.html

Drossing Flux (SATA-PF-310)

Description of Drossing Flux (SATA-PF-310)

SATA drossing flux is specially developed for removing the slag from the aluminium melt before or after refining procedure. It is for in- furnace use. The slag after treatment is dry ,loose, easy to be removed.

Apperance: White or gray white in powder

Application temperature: 700-780 ℃

a)More choice for your option,

b)1. Sodium-free drossing flux which suitable for High magnesium al-alloy.

c)2. Eco-friendly drossing flux with less emission

Advantage of Drossing Flux (SATA-PF-310)

Mild Exothermic flux; separate the aluminium with the dross. Decomposition of alumina in slag, to make the slag dry and loose, easy for removing.

Enhance the aluminium melt purity, improve the alloy properties greatly, and reduce metal loss.

Reduce the slag formed on the furnace linings and bottom. Damage of furnace can be avoided. Increase the service life of furnace. Save the labor and power loss in furnace cleaning due to frequency of cleaning is minimized.

Sodium free drossing flux can avoid the white spot to be occurred on the surface of alumininum and its alloy.

Eco-friendly drossing flux with less emission is benefit for workers, enviorment with high efficiency.

Package of Drossing Flux (SATA-PF-310)

2.5kg or 5.0kg PE bag, 20～25kg PP bag or 20-25kg cartons.

Dosage of Drossing Flux (SATA-PF-310)

0.2%~0.5% of molten aluminium weight, adjust the dosage according to furnace type and purity of furnace charge.

Storage of Drossing Flux (SATA-PF-310)

Store in a dry and cool place with good ventilation. Original packing should be kept until ready to use.